Rolling device

By designing a roller pressing device including a conveying component, a hopper, a fender and a pressing component, the collapse problem caused by free accumulation of powder in the hopper is solved, and the thickness density of the powder is consistent at all positions is achieved, and the quality of the brick is improved.

CN222820746UActive Publication Date: 2025-05-02FOSHAN HENGLITAI MACHINERY CO LTD
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Patent Information

Application Number
CN202421537125.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-01
Publication Date
2025-05-02
Estimated Expiration
2034-07-01

AI Technical Summary

Technical Problem

In the existing roller press technology, powder is freely piled up in the hopper, resulting in a free collapse resting angle formed on both sides of the powder. After compaction, the thickness and density of the brick blank is different, which reduces the quality of the brick blank.

Method used

A rolling device is designed, including a conveying assembly, a hopper, a flange assembly and a pressing assembly. The edge barrier assembly extends to the outlet of the hopper through two edge barrier strips to form a conveying area to prevent powder from collapsing, and adjust and stabilize the position of the edge barrier strip through the edge barrier adjustment device and the pushing device.

Benefits of technology

Through this device, the powder is effectively constrained before compaction, avoiding free collapse, ensuring that the thickness and density of each position of the powder are consistent, and improving the quality and pressing efficiency of the brick.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a rolling device which comprises a conveying assembly, a rolling assembly and a rolling assembly. The hopper is provided with a discharging port and a baffle, and the baffle is arranged on the side, opposite to the powder conveying direction, of the discharging port; and the flange assembly is arranged above the conveying belt and comprises two flange strips, and the two flange strips extend to the discharge port of the hopper and jointly constrain with the baffle to form a conveying area. In the specific implementation process, powder is directly distributed in the range restrained by the material blocking strip from the hopper through the discharging opening, the two edges of the powder cannot collapse due to the restraint of the material blocking strip, the thickness and density of all positions of the powder are consistent, the powder is compacted into green bricks through the conveying belt under the restraint of the material blocking strip, the powder can be better pressed, the quality of the green bricks is improved, and the production efficiency is improved. And wastes are reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of roller pressing, in particular to a roller pressing device. Background Art

[0002] In the existing roller press technology, when the hopper places the powder on the conveyor belt, the powder is in a free accumulation state, and the two sides of the powder will form a free collapse repose angle, which can be referred to Figure 1 However, it is found in actual pressing that if the above powder is pressed directly, it is easy to cause the thickness density of different positions on the compacted brick to be different, which reduces the quality of the brick. There is room for improvement. Utility Model Content

[0003] In order to overcome at least one of the defects of the prior art, according to one aspect of the present invention, a rolling device is provided, comprising:

[0004] A conveyor assembly including a conveyor belt;

[0005] A hopper, which is provided with a discharge port and a baffle, wherein the baffle is arranged on the opposite side of the discharge port and the powder conveying direction;

[0006] The side guard assembly arranged above the conveyor belt comprises two side guard strips, which extend to the discharge port of the hopper and are constrained together with the baffle to form a conveying area.

[0007] According to another aspect of the present application, there is provided a sidewall strip having an end close to the hopper and provided with a notch for adapting to a scraping strip in a material discharge port of the hopper;

[0008] The shape of the avoidance notch is adapted to the shape of the scraping strip in the discharge opening of the hopper.

[0009] According to another aspect of the present application, there is provided a sidewall assembly comprising two sidewall adjustment devices, one of the sidewall adjustment devices being fixedly connected to a sidewall strip and used for adjusting the two sidewall strips to move closer to or farther from each other;

[0010] The side guard adjusting device is arranged on the outer side of the side guard strip facing away from the conveying area.

[0011] According to another aspect of the present application, there is provided a pressing assembly, the pressing assembly comprising an upper forming roller and a lower forming roller, the upper forming roller and the lower forming roller are spaced apart in the vertical direction, and the upper forming roller and the lower forming roller together form a compaction space;

[0012] In the conveying direction of the conveyor belt, one end of the two side guard strips penetrates the compaction space and the other end extends to the discharge port of the hopper.

[0013] According to another aspect of the present application, there is provided an arc-shaped transition setting at one end of the edge strip close to the upper forming roller, which is used to adapt to the curvature of the upper forming roller.

[0014] According to another aspect of the present application, a side flange assembly is provided, comprising two side flange pushing devices, one of the side flange pushing devices is in contact with and abuts against one of the side flange strips, and the side flange pushing device is arranged at one end of the side flange strip close to the upper forming roller.

[0015] According to another aspect of the present application, there is provided a sidewall pushing device which is arranged on the outer side of the sidewall strip facing away from the conveying area.

[0016] According to another aspect of the present application, there is provided a pressing assembly comprising an upper active roller, an upper driven roller, and a compacting belt tensioned between the upper active roller and the upper driven roller, wherein the upper forming roller is disposed between the upper active roller and the upper driven roller.

[0017] According to another aspect of the present application, there is provided a conveying assembly comprising a lower active roller, a lower driven roller, and the conveying belt tensioned between the lower active roller and the lower driven roller, wherein the lower forming roller is disposed between the lower active roller and the lower driven roller.

[0018] According to another aspect of the present application, a device is provided which also includes a baffle, wherein the two sides of the side baffle strip in the conveying direction are the front side and the rear side, and the baffle is arranged at the rear side of the side baffle strip; in the height direction of the side baffle strip, the upper end surface of the baffle is arranged flush with or protrudes from the upper end surface of the side baffle strip.

[0019] In summary, the roller pressing device provided by the utility model has the following technical effects:

[0020] In specific implementation, the roller pressing device specifically extends the two side guards to the discharge port of the hopper, so the powder will fall directly from the discharge port of the hopper into the conveying area formed by the two side guards, which can shape the powder well, that is, the two sides of the powder will not form a freely collapsed repose angle, so that the collapsed positions of the two edges of the powder have the same thickness and density as the middle position. In summary, the powder is directly laid out from the hopper through the discharge port to the range constrained by the side guards. Constrained by the side guards, the two edges of the powder will not collapse, and the thickness and density of the powder at each position are consistent. Under the constraint of the side guards, the powder is compacted into a brick blank through the conveyor belt, which can better suppress the powder and improve the quality of the brick blank. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the structure of the angle of repose in which the powder material is in a free accumulation state and forms a free collapse in the prior art;

[0022] Figure 2It is a structural schematic diagram of a rolling device according to an embodiment of the utility model;

[0023] Figure 3 It is a schematic diagram of the structure of the side guard assembly and the conveying assembly in the rolling device of the embodiment of the utility model when viewed from the top;

[0024] Figure 4 It is a schematic diagram of the structure of the sidewall strip in the rolling device of an embodiment of the utility model;

[0025] Figures: 11-conveyor belt, 12-lower active roller, 13-lower driven roller, 2-hopper, 21-discharge port, 22-scraper strip, 31-side guard strip, 311-avoidance gap, 32-side guard adjustment device, 33-side guard pushing device, 41-upper forming roller, 42-lower forming roller, 43-upper active roller, 44-upper driven roller, 45-compacting belt, 5-baffle, 6-powder, 61-rest angle, 71-limiting plate, 72-driving device, 8-brick. DETAILED DESCRIPTION

[0026] For better understanding and implementation, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention.

[0027] In the description of the present invention, it should be noted that the terms "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" etc. indicating directions or positional relationships are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention.

[0028] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention.

[0029] The embodiment of the utility model discloses a roller pressing device, which is used for compacting powder 6 into a brick blank 8.

[0030] See also Figure 2-Figure 4 The roller pressing device includes a conveying assembly, which may specifically include a conveyor belt 11 for conveying the powder 6 along a conveying direction, such as direction A in the figure.

[0031] The roller pressing device also includes a hopper 2, which is provided with a discharge port 21 for placing the powder 6 on the conveyor belt 11. For example, the hopper 2 can be specifically arranged above the conveyor belt 11, and the powder 6 will fall onto the conveyor belt 11 due to gravity; the hopper 2 is also provided with a baffle 5, which is arranged on the opposite side of the discharge port 21 and the conveying direction of the powder 6.

[0032] The roller pressing device also includes a side guard assembly, which is arranged above the conveyor belt 11. The side guard assembly has two side guard strips 31. The two side guard strips 31 extend to the discharge port 21 of the hopper 2 and are constrained together with the baffle 5 to form a conveying area.

[0033] In the specific implementation, the roller pressing device specifically extends the conveying area to the bottom of the discharge port 21 of the hopper 2, so the powder 6 will fall directly from the discharge port 21 of the hopper 2 into the conveying area, and the powder 6 can be well shaped, that is, the two sides of the powder 6 will not form a freely collapsed repose angle 61, so that the collapsed positions of the two edges of the powder 6 have the same thickness and density as the middle position. At the same time, the baffle 5 is used to limit the powder 6 from collapsing on the side of the hopper 2 away from the conveying direction, thereby ensuring that the powder 6 has a stable flow state and the quality of the laying of the powder 6. In summary, the powder 6 is directly laid from the hopper 2 through the discharge port to the range constrained by the baffle bar. Constrained by the baffle bar, the two edges of the powder 6 will not collapse, and the thickness and density of the powder 6 at each position are consistent. Under the constraint of the baffle bar, the powder 6 is compacted into a brick 8 through the conveyor belt 11, which can better press the powder 6, improve the quality of the brick 8, and reduce waste.

[0034] In an optional embodiment, the conveying area can specifically extend to directly below the discharge port 21 of the hopper 2. Not only will the powder 6 fall directly from the discharge port 21 of the hopper 2 into the conveying area, the powder 6 can be well shaped, and the structure will also be more compact.

[0035] In an optional embodiment, a sidewall strip 31 is provided with a clearance notch 311 for adapting to the scraper strip 22 in the material discharge port of the hopper 2 at one end thereof close to the hopper 2. Since the material discharge port of the hopper 2 is provided with a scraper strip 22, in order to avoid interference between the scraper strip 22 and the sidewall strip 31, a clearance notch 311 is provided on the sidewall strip 31, which can well avoid the position of the scraper strip 22 to avoid interference and ensure the operational stability of the roller press device. Optionally, the shape of the clearance notch 311 can also adapt to the shape of the scraper strip 22 in the material discharge port of the hopper 2, so that there will be no leakage.

[0036] It should be noted that the scraper strip 22 has two main functions: thickness setting and leveling. The thickness of the powder 6 conveyed on the conveyor belt 11 is determined by the gap between the scraper strip 22 and the conveyor belt 11, and this gap can be adjusted according to actual conditions. The surface of the pressed powder 6 needs to be flat, and usually the hopper 2 is equipped with a scraper strip 22 to level the powder 6.

[0037] Optionally, the scraper bar 22 and the baffle 5 can be arranged at the bottom of the hopper 2 to form a discharge port 21 between the scraper bar 22 and the baffle 5, which can better restrict the discharge direction of the powder 6 and has a simple structure, which is easy to manufacture and reduces the manufacturing difficulty.

[0038] Optionally, the avoidance notch 311 may be specifically provided on the upper end surface of the sidewall strip 31 facing the hopper 2 to better prevent interference with the hopper 2 .

[0039] In an optional embodiment, the sidewall assembly includes two sidewall adjustment devices 32, one sidewall adjustment device 32 is fixedly connected to a sidewall strip 31, and is used to adjust the two sidewall strips 31 to move closer to or farther from each other. Since in the actual manufacturing process of pressing the powder 6, it is necessary to press and form brick blanks 8 with different width requirements, in order to improve the efficiency of pressing and converting brick blanks 8 with different widths, by setting the sidewall adjustment device 32, it can be specifically used to adjust the two sidewall strips 31 to move closer to or farther from each other, and the width between the two sidewall strips 31 can be adjusted as needed, thereby achieving the pressing requirements of brick blanks 8 with different widths.

[0040] Optionally, the side guard adjusting device 32 is arranged on the outer side of the side guard strip 31 facing away from the conveying area, which can effectively avoid the interference of the side guard adjusting device 32 with the conveying area and improve the safety of the whole machine.

[0041] Optionally, the sidewall adjusting device 32 may be specifically a telescopic cylinder or a telescopic motor, which has a simple structure, is easy to manufacture, and reduces the manufacturing difficulty.

[0042] In an optional embodiment, the roller pressing device further includes a pressing assembly, which includes an upper forming roller 41 and a lower forming roller 42, the upper forming roller 41 and the lower forming roller 42 are spaced apart in the vertical direction, and the upper forming roller 41 and the lower forming roller 42 jointly form a compacting space, which is used to receive the powder 6 on the conveyor belt 11 and compact the powder 6 to form a brick 8. In this way, the pressing assembly is used to press the powder 6 on the conveyor belt 11 to form a brick 8. Of course, in other embodiments, the pressing assembly can also be other pressing roller structures to press the powder 6.

[0043] Optionally, in the conveying direction of the conveyor belt 11, one end of the two sidewall strips 31 is connected to the compacting space and the other end extends to the discharge port 21 of the hopper 2. In this way, the powder 6 will fall directly from the discharge port 21 of the hopper 2 into the conveying area, and the powder 6 can be well shaped, that is, the two sides of the powder 6 will not form a freely collapsed repose angle 61, so that the collapsed positions of the two edges of the powder 6 have the same thickness and density as the middle position, and then will be directly sent to the compacting space for compaction to be formed into a brick 8.

[0044] In an optional embodiment, the edge strip 31 is arranged in an arc transition at one end close to the upper forming roller 41 to adapt to the curvature of the upper forming roller 41. Such arrangement can effectively avoid interference between the edge strip 31 and the upper forming roller 41, thereby improving the safety of the whole machine.

[0045] In an optional embodiment, the sidewall assembly includes two sidewall pushing devices 33, one sidewall pushing device 33 is in contact with one of the sidewall strips 31, and the sidewall pushing device 33 is arranged at one end of the sidewall strip 31 close to the upper forming roller 41. Such arrangement can provide sufficient force during the pressing process to avoid deformation or displacement of the sidewall strip 31, ensure the uniform forming width of the powder 6, and further improve the quality of the brick 8.

[0046] It should be noted that the sidewall pushing device 33 is in contact with the material retaining strip and is not fixedly connected to facilitate quicker adjustment.

[0047] Optionally, the sidewall pushing device 33 is arranged on the outer side of the sidewall strip 31 facing away from the conveying area. Such arrangement can effectively avoid the interference of the sidewall pushing device 33 with the conveying area and improve the safety of the whole machine.

[0048] Optionally, the sidewall pushing device 33 may be specifically a telescopic cylinder or a telescopic motor, which has a simple structure, is easy to manufacture and produce, and reduces the difficulty of manufacturing.

[0049] In an optional embodiment, the pressing assembly includes an upper active roller 43, an upper driven roller 44, and a compacting belt 45 tensioned between the upper active roller 43 and the upper driven roller 44, and the upper forming roller 41 is arranged between the upper active roller 43 and the upper driven roller 44. In this arrangement, the powder 6 can be pressed by using the upper forming roller 41, the compacting belt 45, the conveyor belt 11 and the lower forming roller 42.

[0050] In an optional embodiment, the conveying assembly includes a lower active roller 12, a lower driven roller 13, and a conveyor belt 11 stretched between the lower active roller 12 and the lower driven roller 13, and the lower forming roller 42 is arranged between the lower active roller 12 and the lower driven roller 13. The transmission of the conveyor belt 11 can be specifically used to convey the powder 6. Of course, in other embodiments, the conveying assembly can also be specifically a belt conveyor for conveying materials.

[0051] In an optional embodiment, in the height direction of the sidewall strip 31, the upper end surface of the baffle 5 is flush with or protrudes from the upper end surface of the sidewall strip 31. In this arrangement, it is found in actual use that after the powder 6 falls into the conveying area, the powder 6 will collapse to the rear side of the conveying area and collapse beyond the conveying area formed by the two sidewall strips 31. Therefore, by setting the baffle 5 to prevent the powder 6 from collapsing to the rear side, it can further ensure that different positions of the powder 6 have the same thickness and density, thereby improving the quality of the brick 8.

[0052] In an optional embodiment, the rolling device also includes a limit plate 71 and a driving device 72 for driving the limit plate 71 to rise and fall in the vertical direction. The upper driven roller 44, the upper forming roller 41, the limit plate 71 and the upper active roller 43 are arranged in sequence in the conveying direction. The limit plate 71 can be specifically utilized to gradually release the internal stress of the compacted brick blank 8 to improve the quality of the brick blank 8.

[0053] Optionally, the driving device 72 can be specifically a telescopic cylinder or a telescopic motor, which has a simple structure, is easy to manufacture and produce, and reduces the difficulty of manufacturing.

[0054] In summary, in the prior art, when the hopper 2 arranges the powder 6 on the conveyor belt 11, the powder 6 is in a free accumulation state, and a freely collapsed repose angle 61 will be formed on both sides of the powder 6. Therefore, in order to make the powder 6 have the same thickness and density when compacted, the powder 6 needs to be processed before compaction so that the collapsed positions at the two edges of the powder 6 have the same thickness and density as the middle position. In order to achieve this effect, the roller pressing device extends the retaining bar directly to the bottom of the discharge port of the hopper 2, and the powder 6 is directly arranged from the hopper 2 through the discharge port to the range constrained by the retaining bar. Constrained by the retaining bar, the two edges of the powder 6 will not collapse, and the thickness and density of the powder 6 at each position are consistent. Then, under the constraint of the retaining bar, the powder 6 is transported through the conveyor belt 11 into the compaction space formed by the upper forming roller 41 and the lower forming roller 42, and compacted into a brick blank 8, which can better press the powder 6 and improve the quality of the brick blank 8.

[0055] The technical means disclosed in the solution of the utility model are not limited to the technical means disclosed in the above-mentioned implementation mode, but also include technical solutions composed of any combination of the above technical features. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principle of the utility model, and these improvements and modifications are also regarded as the protection scope of the utility model.

Claims

1. A rolling device, characterized in that: include: A conveying assembly comprising a conveyor belt (11); A hopper (2) is provided with a discharge port (21) and a baffle (5), wherein the baffle (5) is arranged on the opposite side of the discharge port (21) and the conveying direction of the powder (6); A side guard assembly is arranged above the conveyor belt (11), comprising two side guard strips (31), the two side guard strips (31) extending to the discharge port (21) of the hopper (2) and constrained together with the baffle plate (5) to form a conveying area.

2. A rolling device according to claim 1, characterized in that: The sidewall strip (31) is provided with a clearance notch (311) at one end close to the hopper (2) for adapting to the scraping strip (22) in the material discharge port of the hopper (2); The shape of the avoidance notch (311) is adapted to the shape of the scraper strip (22) in the discharge port of the hopper (2); The scraper bar (22) and the baffle plate (5) are arranged on the hopper to form a discharge port (21) between the scraper bar (22) and the baffle plate (5).

3. A rolling device according to claim 1, characterized in that: The side guard assembly comprises two side guard adjustment devices (32), one of the side guard adjustment devices (32) being fixedly connected to a side guard strip (31) and used for adjusting the two side guard strips (31) to move closer to each other or farther away from each other; The sidewall adjustment device (32) is arranged on the outer side of the sidewall strip (31) facing away from the conveying area.

4. A rolling device according to any one of claims 1 to 3, characterized in that: The invention also comprises a pressing assembly, wherein the pressing assembly comprises an upper forming roller (41) and a lower forming roller (42), wherein the upper forming roller (41) and the lower forming roller (42) are spaced apart in a vertical direction, and the upper forming roller (41) and the lower forming roller (42) together form a compaction space; In the conveying direction of the conveyor belt (11), one end of the two side guard strips (31) penetrates the compaction space and the other end extends to the discharge port (21) of the hopper (2).

5. A rolling device according to claim 4, characterized in that: The edge strip (31) is arranged in an arc-shaped transition at one end close to the upper forming roller (41) so as to adapt to the curvature of the upper forming roller (41).

6. A rolling device according to claim 4, characterized in that: The side guard assembly comprises two side guard pushing devices (33), one of the side guard pushing devices (33) is in contact with and abuts against one of the side guard strips (31), and the side guard pushing device (33) is arranged at one end of the side guard strip (31) close to the upper forming roller (41).

7. A rolling device according to claim 6, characterized in that: The sidewall pushing device (33) is arranged on the outer side of the sidewall strip (31) facing away from the conveying area.

8. A rolling device according to claim 4, characterized in that: The pressing assembly comprises an upper active roller (43), an upper driven roller (44) and a compacting belt (45) tensioned between the upper active roller (43) and the upper driven roller (44); the upper forming roller (41) is arranged between the upper active roller (43) and the upper driven roller (44).

9. A rolling device according to claim 4, characterized in that: The conveying assembly comprises a lower active roller (12), a lower driven roller (13), and the conveying belt (11) tensioned between the lower active roller (12) and the lower driven roller (13), and the lower forming roller (42) is arranged between the lower active roller (12) and the lower driven roller (13).

10. A rolling device according to any one of claims 1-3, 5-9, characterized in that: In the height direction of the side guard strip (31), the upper end surface of the baffle plate (5) is arranged flush with or protrudes from the upper end surface of the side guard strip (31).