Wear-resistant self-leveling floor
By pre-embedding the embedded rod on the concrete base layer and flowing the epoxy resin into its groove to solidify, the problems of poor adhesion and peeling of the epoxy resin self-leveling floor are solved, and higher adhesion and floor quality are achieved.
Patent Information
- Application Number
- CN202421802845.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-29
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2034-07-29
AI Technical Summary
During the construction process, existing epoxy resin self-leveling floors are prone to poor adhesion due to dust adhesion, and the coating is prone to peeling, which affects service life and quality.
By pre-embedding the embedded rod on the concrete base layer and after the second concrete layer solidifies, the epoxy resin flows into the groove of the embedded rod to solidify, thereby improving the adhesion of the epoxy resin layer and preventing peeling.
It effectively improves the adhesion ability of the epoxy resin layer, avoids peeling problems, and improves the quality and wear resistance of the self-leveling floor.
Smart Images

Figure CN222822769U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of self-leveling floors, in particular to a wear-resistant self-leveling floor. Background Art
[0002] Self-leveling floor is divided into cement self-leveling and epoxy resin self-leveling. Epoxy resin self-leveling floor has the advantages of wear resistance and corrosion resistance. Epoxy resin self-leveling floor is made of epoxy resin and a certain amount of auxiliary materials. Epoxy self-leveling floor paint has strong leveling and leveling characteristics. Epoxy self-leveling floor paint is a super flat and highly wear-resistant epoxy self-leveling floor and is widely used in clean factories.
[0003] Although the existing epoxy resin self-leveling floor has the advantages of wear resistance and corrosion resistance, during construction, in order to improve the adhesion of the epoxy resin, the concrete base needs to be polished and the dust on the surface of the concrete base needs to be cleaned. However, there is a lot of dust on the construction site. When pouring the epoxy resin, dust will inevitably adhere to the concrete base, which makes the adhesion of the epoxy resin layer poor after the epoxy resin self-leveling is formed, and the epoxy resin coating is prone to peeling, which is inconvenient to use. Therefore, we propose a wear-resistant self-leveling floor to solve the problem raised. Utility Model Content
[0004] The utility model aims to provide a wear-resistant self-leveling floor, which achieves the goal that after the self-leveling floor is formed, the epoxy resin layer is fixed integrally with the epoxy resin flowing into the groove, and the epoxy resin flowing into the groove prevents the epoxy resin layer from being separated from the concrete base layer, effectively improves the adhesion ability of the epoxy resin layer, avoids the problem of peeling of the epoxy resin layer, and effectively improves the quality of the self-leveling floor.
[0005] To achieve the above object, the utility model provides the following technical solution: a wear-resistant self-leveling floor, comprising a first concrete layer, a second concrete layer is laid on the top of the first concrete layer, and the first concrete layer is provided with equidistantly arranged sockets, wherein:
[0006] The second concrete layer is fixedly connected with an embedded rod inside the corresponding plug hole, and the bottom end of the embedded rod is located inside the plug hole;
[0007] A groove is provided on the top of the embedded rod, an epoxy resin layer is laid on the top of the second concrete layer, and an antistatic coating is sprayed on the top of the epoxy resin layer.
[0008] Preferably, the inner diameter of the insertion hole matches the outer diameter of the embedded rod.
[0009] Preferably, the embedded rod is symmetrically fixedly connected with an anti-slip rod on the outer side of the second concrete layer.
[0010] Preferably, the embedded rod and the anti-dropping rod are integrally fixedly connected, and the embedded rod and the anti-dropping rod are made of plastic material.
[0011] Preferably, the inner diameter of the groove opening is smaller than the inner diameter.
[0012] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0013] 1. The utility model, after the first concrete layer solidifies, equidistantly opens insertion holes on the surface of the first concrete layer, inserts the embedded rods into the insertion holes, pre-fixes the embedded rods, and then pours the second concrete layer. After the second concrete layer solidifies, the embedded rods can be fixedly connected to the concrete base layer, the sealing plug at the groove opening of the embedded rod is removed, and then epoxy resin is poured, and the epoxy resin flows naturally, so that the epoxy resin flows into the groove. After the epoxy resin solidifies and forms, an anti-static coating is sprayed. After the self-leveling floor is formed, the epoxy resin layer is fixed integrally with the epoxy resin flowing into the groove. The epoxy resin flowing into the groove prevents the epoxy resin layer from being separated from the concrete base layer, effectively improves the adhesion ability of the epoxy resin layer, avoids the problem of peeling of the epoxy resin layer, and effectively improves the quality of the self-leveling floor.
[0014] 2. According to the utility model, after the second concrete layer is cast and formed, the anti-slip rod is used to prevent the embedded rod from being detached from the second concrete layer, thereby effectively improving the firmness of the embedded rod after the second concrete layer is cast and formed. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic diagram of the front cross-sectional structure of the utility model;
[0016] Figure 2 This is a schematic diagram of the three-dimensional structure of the embedded rod of the utility model;
[0017] Figure 3 For this utility model Figure 1 Schematic diagram of the local enlarged structure at point A in the middle.
[0018] In the figure: 1. first concrete layer; 2. second concrete layer; 3. socket; 4. embedded rod; 401. anti-slip rod; 5. groove; 6. epoxy resin layer; 7. antistatic coating. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0020] Example:
[0021] See also Figures 1 to 3 The utility model provides a technical solution: a wear-resistant self-leveling floor, comprising a first concrete layer 1, a second concrete layer 2 is laid on the top of the first concrete layer 1, and sockets 3 are equidistantly opened on the first concrete layer 1, wherein:
[0022] The second concrete layer 2 is fixedly connected with an embedded rod 4 inside the corresponding insertion hole 3, and the bottom end of the embedded rod 4 is located inside the insertion hole 3;
[0023] A groove 5 is formed on the top of the embedded rod 4, an epoxy resin layer 6 is laid on the top of the second concrete layer 2, and an antistatic coating 7 is sprayed on the top of the epoxy resin layer 6;
[0024] After the first concrete layer 1 solidifies, holes 3 are equidistantly opened on the surface of the first concrete layer 1, and the embedded rods 4 are inserted into the holes 3 to pre-fix the embedded rods 4. Then, the second concrete layer 2 is poured. After the second concrete layer 2 solidifies, the embedded rods 4 can be fixedly connected to the concrete base layer, and the sealing plug at the opening of the groove 5 of the embedded rod 4 is removed. Then, epoxy resin is poured, and the epoxy resin flows naturally so that the epoxy resin flows into the groove 5. After the epoxy resin is solidified and formed, an anti-static coating 7 is sprayed. After the self-leveling floor is formed, the epoxy resin layer 6 is fixed integrally with the epoxy resin flowing into the groove 5. The epoxy resin flowing into the groove 5 prevents the epoxy resin layer 6 from being separated from the concrete base layer, thereby effectively improving the adhesion ability of the epoxy resin layer 6, avoiding the problem of peeling of the epoxy resin layer 6, and effectively improving the quality of the self-leveling floor.
[0025] See also Figures 1 to 3 The inner diameter of the insertion hole 3 is consistent with the outer diameter of the embedded rod 4. The embedded rod 4 is symmetrically fixedly connected with an anti-slip rod 401 corresponding to the outer side of the second concrete layer 2. After the second concrete layer 2 is cast, the anti-slip rod 401 prevents the embedded rod 4 from detaching from the second concrete layer 2, thereby effectively improving the firmness of the embedded rod 4 after the second concrete layer 2 is cast.
[0026] See also Figures 1 to 3 The embedded rod 4 and the anti-slip rod 401 are integrally fixedly connected, and the embedded rod 4 and the anti-slip rod 401 are made of plastic material. The inner diameter of the opening of the groove 5 is smaller than the inner diameter of the interior. After the liquid epoxy resin flows into the groove 5 and solidifies, the epoxy resin in the groove 5 is prevented from moving out of the interior of the groove 5, so that the solidified epoxy resin layer 6 is fixedly connected to the embedded rod 4, and the embedded rod 4 is fixedly connected to the concrete base, thereby preventing the epoxy resin layer 6 from being separated from the concrete base.
[0027] Working principle: This kind of wear-resistant self-leveling floor, after the first concrete layer 1 solidifies, equidistantly opens holes 3 on the surface of the first concrete layer 1, inserts the embedded rods 4 into the holes 3, pre-fixes the embedded rods 4, and then pours the second concrete layer 2. After the second concrete layer 2 solidifies, the embedded rods 4 can be fixedly connected to the concrete base, remove the sealing plug at the opening of the groove 5 of the embedded rod 4, and then pour the epoxy resin, the epoxy resin flows naturally, and the epoxy resin flows into the groove 5. After the epoxy resin solidifies and forms, spray the anti-static coating 7. After the self-leveling floor is formed, the epoxy resin layer 6 is fixed integrally with the epoxy resin flowing into the groove 5. The epoxy resin flowing into the groove 5 prevents the epoxy resin layer 6 from being attached to the concrete. The base layer is separated, which effectively improves the adhesion ability of the epoxy resin layer 6, avoids the problem of peeling of the epoxy resin layer 6, and effectively improves the quality of the self-leveling floor. After the second concrete layer 2 is cast and formed, the anti-slip rod 401 is used to prevent the embedded rod 4 from detaching from the second concrete layer 2, effectively improving the firmness of the embedded rod 4 after the second concrete layer 2 is cast and formed. In addition, the inner diameter of the opening of the groove 5 is smaller than the inner diameter of the interior. After the liquid epoxy resin flows into the groove 5 and solidifies, the epoxy resin in the groove 5 is prevented from moving out of the interior of the groove 5, so that the solidified epoxy resin layer 6 is fixedly connected to the embedded rod 4, and the embedded rod 4 is fixedly connected to the concrete base layer, thereby preventing the epoxy resin layer 6 from detaching from the concrete base layer.
[0028] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A wear-resistant self-leveling floor, comprising a first concrete layer (1), characterized in that: A second concrete layer (2) is laid on top of the first concrete layer (1), and sockets (3) are provided on the first concrete layer (1) at equal intervals, wherein: The second concrete layer (2) is fixedly connected to an interior of the corresponding insertion hole (3) with an embedded rod (4), and the bottom end of the embedded rod (4) is located inside the insertion hole (3); A groove (5) is provided on the top of the embedded rod (4), an epoxy resin layer (6) is laid on the top of the second concrete layer (2), and an antistatic coating (7) is sprayed on the top of the epoxy resin layer (6).
2. The wear-resistant self-leveling floor according to claim 1, characterized in that: The inner diameter of the insertion hole (3) matches the outer diameter of the embedded rod (4).
3. The wear-resistant self-leveling floor according to claim 1, characterized in that: The embedded rod (4) comprises an anti-slip rod (401), and the embedded rod (4) is symmetrically fixedly connected to the anti-slip rod (401) on the outer side of the second concrete layer (2).
4. The wear-resistant self-leveling floor according to claim 3 is characterized in that: The embedded rod (4) and the anti-slip rod (401) are integrally fixedly connected, and the embedded rod (4) and the anti-slip rod (401) are made of plastic material.
5. The wear-resistant self-leveling floor according to claim 1, characterized in that: The inner diameter of the opening of the groove (5) is smaller than the inner diameter of the interior.
Citation Information
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