Energy-saving thermal cycle vacuum heat treatment furnace

By designing the connecting rod buckle and pushing structure in the energy-saving thermal cycle vacuum heat treatment furnace, the problem of inconvenient fit during maintenance is solved, and rapid maintenance and efficient maintenance efficiency is achieved.

CN222824785UActive Publication Date: 2025-05-02JIANGSU WEIER FURNACE IND CO LTD
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Patent Information

Application Number
CN202420678866.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-03
Publication Date
2025-05-02
Estimated Expiration
2034-04-03

AI Technical Summary

Technical Problem

During maintenance, the existing energy-saving thermal cycle vacuum heat treatment furnace is not convenient to fit the open parts with the device, resulting in low maintenance efficiency and inability to meet the usage requirements.

Method used

An energy-saving thermal cycle vacuum heat treatment furnace including connecting rod buckles and pushing structures is designed. The connecting rod buckle is used to cooperate with the mounting plate, connecting buckle, connecting rod and handle to separate the sealed door and the access door; the pushing structure is driven to move the access door through the hydraulic cylinder, connecting seat and connecting parts, making it convenient for quick access.

Benefits of technology

Through the design of connecting rod buckle and push structure, the energy-saving thermal cycling vacuum heat treatment furnace can quickly separate the sealed door and the access door, and drive the access door displacement through the hydraulic cylinder, which significantly improves the maintenance efficiency and solves the problem of inconvenient fit.

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Abstract

The utility model relates to an energy-saving type thermal cycle vacuum heat treatment furnace which comprises an energy-saving type vacuum heat treatment furnace body, and a connecting rod pull buckle used for sealing and a pushing structure used for overhauling are arranged outside the energy-saving type vacuum heat treatment furnace body. The connecting rod pull buckle comprises a mounting plate, a connecting buckle, a connecting frame rotationally mounted on the mounting plate, a connecting rod rotationally mounted on the connecting frame and used in cooperation with the connecting buckle, and a handle welded to the end of the connecting frame. The pushing structure comprises a hydraulic cylinder arranged outside the energy-saving type vacuum heat treatment furnace, a connecting base hinged to the output end of the hydraulic cylinder and a connecting piece arranged outside the energy-saving type vacuum heat treatment furnace and used for installing the hydraulic cylinder. According to the energy-saving type thermal cycle vacuum heat treatment furnace, the access door can be driven to move by starting the hydraulic cylinder, so that the energy-saving type vacuum heat treatment furnace can be quickly inspected and maintained by a maintainer, and the advantages of high practicability, convenience in maintenance and the like are achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of heat treatment furnaces, in particular to an energy-saving heat cycle vacuum heat treatment furnace. Background Art

[0002] Heat treatment furnace refers to an electric furnace or fuel furnace used for heat treatment of furnace charge. Commonly used heat treatment furnaces include box-type resistance furnaces, pit-type resistance furnaces, gas carburizing furnaces and salt bath furnaces. Continuous furnaces are usually used, and workpieces are continuously loaded from the charging door, passed through the furnace, and continuously unloaded from the discharge door. The commonly used method of conveying in the furnace is to place the workpiece on a heat-resistant steel guide rail and transfer it with a step-by-step moving beam or push rod. In recent years, the method of conveying materials with heat-resistant steel conveyor belts has gradually been adopted. In this way, the heat treatment operation is more rational, which greatly increases the possibility of automation and unmanned management of the heat treatment process.

[0003] After searching, Chinese patent CN214735942U discloses an energy-saving thermal cycle vacuum heat treatment furnace, including a heat treatment furnace, a movable buckle and a connecting rod. The movable buckle is evenly fixedly installed at one end of the heat treatment furnace, and the connecting rod is movably installed at one end of the movable buckle. The lower end of the connecting rod is fixedly installed with a handle, and pulleys are evenly fixedly installed around the lower side of the heat treatment furnace, and a rotating shaft is fixedly installed at the middle end of the pulley. This utility model overcomes the shortcomings of the prior art. By setting a high-temperature resistant cushion layer, a heat-conducting ring, a heater and a temperature controller, when an object is placed in the device for heat treatment, the heater is controlled by personnel to heat the object, so that the object is heated again by the heat-conducting ring, so that the object is more stable during heating, and then the temperature is controlled to be consistent when the object is heated in the device through the temperature controller, so that the object will not be damaged by high or low temperature, and it is highly practical.

[0004] The utility model energy-saving thermal cycle vacuum heat treatment furnace opens one side of the device and performs maintenance on the inside of the device by using a movable buckle, a connecting rod and a handle. However, it is not convenient to fit the opened part with the device. When one side of the treatment furnace is opened, due to the large volume of the treatment furnace, the maintenance personnel need to spend a lot of time and energy to seal the opened part with the device, and multiple personnel are required to cooperate to close the opened part, which seriously affects the maintenance efficiency of the treatment furnace and cannot meet the use requirements. Therefore, an energy-saving thermal cycle vacuum heat treatment furnace is proposed to solve the above-mentioned problems. Utility Model Content

[0005] In view of the deficiencies in the prior art, the utility model provides an energy-saving thermal cycle vacuum heat treatment furnace, which has the advantages of strong practicality and easy maintenance, and solves the problem of inconvenience in fitting the opened part with the device.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an energy-saving thermal cycle vacuum heat treatment furnace, comprising an energy-saving vacuum heat treatment furnace, the energy-saving vacuum heat treatment furnace is provided with a connecting rod buckle for sealing and a pushing structure for maintenance on the outside;

[0007] The connecting rod buckle comprises a mounting plate and a connecting buckle, a connecting frame rotatably mounted on the mounting plate, a connecting rod rotatably mounted on the connecting frame and used in conjunction with the connecting buckle, and a handle welded to the end of the connecting frame;

[0008] The pushing structure includes a hydraulic cylinder arranged outside the energy-saving vacuum heat treatment furnace, a connecting seat hinged to the output end of the hydraulic cylinder, and a connecting piece arranged outside the energy-saving vacuum heat treatment furnace for installing the hydraulic cylinder; a temperature regulating structure is arranged on the front of the energy-saving vacuum heat treatment furnace, a sealing door is fixedly installed on the side wall of the energy-saving vacuum heat treatment furnace, and an inspection door that cooperates with the sealing door is hinged on the side of the energy-saving vacuum heat treatment furnace close to the sealing door.

[0009] Furthermore, the inside of the mounting plate and the connecting buckle are provided with mounting holes for mounting and fixing, and the connecting rod is U-shaped in appearance.

[0010] Furthermore, the connecting member includes a mounting seat fixedly mounted on the outside of the energy-saving vacuum heat treatment furnace, a connecting block fixedly mounted on the bottom end of the hydraulic cylinder, and a rotating shaft fixedly mounted inside the mounting seat and passing through the inside of the connecting block.

[0011] Furthermore, the mounting seat has a concave shape, and the rotating shaft is fixed inside the connecting block.

[0012] Furthermore, the connecting seat is fixedly mounted on the side wall of the inspection door, the mounting plate is fixedly mounted on the inspection door, and the connecting buckle is fixedly mounted on the sealing door, and a base is detachably mounted on the lower surface of the energy-saving vacuum heat treatment furnace.

[0013] Furthermore, a high temperature resistant cushion layer is evenly and fixedly installed around the inner side of the energy-saving vacuum heat treatment furnace, a heater is fixedly installed at the middle end of the inner side of the energy-saving vacuum heat treatment furnace, and a temperature controller is fixedly installed on the inner side of the heater.

[0014] Furthermore, heat-conducting rings are fixedly installed at both left and right ends of the heater, a fixing frame is evenly fixedly arranged on the surface of the heat-conducting ring, and an insulating ring is arranged around the surface of the heat-conducting ring.

[0015] Compared with the prior art, the utility model provides an energy-saving thermal cycle vacuum heat treatment furnace, which has the following beneficial effects:

[0016] 1. This energy-saving thermal cycle vacuum heat treatment furnace separates the sealing door from the inspection door through a connecting rod buckle, and then drives the inspection door to move by starting the hydraulic cylinder, which is convenient for maintenance personnel to quickly inspect and repair the energy-saving vacuum heat treatment furnace, thereby achieving the advantages of strong practicality and easy maintenance, and solving the problem of inconvenience in fitting the open part with the device.

[0017] 2. The energy-saving heat cycle vacuum heat treatment furnace uses a high temperature resistant cushion layer to make the energy-saving vacuum heat treatment furnace more heat-insulating during heating, so that the energy-saving vacuum heat treatment furnace can be heated more completely and quickly through the heater and the heat conductive ring, and then the temperature inside the device is kept consistent through the temperature controller, thereby achieving the effect of energy-saving heat cycle. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a front view of the structure of the utility model;

[0019] Figure 2 It is a partial structural schematic diagram of the utility model;

[0020] Figure 3 This is a structural stereogram of the connecting rod buckle of the utility model;

[0021] Figure 4 It is a structural stereogram of the propulsion structure of the utility model;

[0022] Figure 5 For this utility model Figure 4 A is a schematic diagram of the enlarged structure shown.

[0023] In the figure: 1. Energy-saving vacuum heat treatment furnace; 11. Temperature adjustment structure; 12. High temperature resistant cushion layer; 13. Heat conductive ring; 131. Fixed frame; 132. Insulating ring; 14. Heater; 15. Temperature controller; 16. Sealing door; 17. Inspection door; 2. Base; 3. Connecting rod buckle; 31. Mounting plate; 32. Connecting buckle; 33. Connecting frame; 34. Connecting rod; 35. Handle; 310. Mounting hole; 4. Pushing structure; 41. Hydraulic cylinder; 42. Connecting seat; 43. Mounting seat; 44. Connecting block; 45. Rotating shaft. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] See also Figure 1-5An energy-saving heat cycle vacuum heat treatment furnace includes an energy-saving vacuum heat treatment furnace 1, a temperature adjustment structure 11 is arranged on the front of the energy-saving vacuum heat treatment furnace 1, a sealing door 16 is fixedly installed on the side wall of the energy-saving vacuum heat treatment furnace 1, and a maintenance door 17 matched with the sealing door 16 is hinged on the side of the energy-saving vacuum heat treatment furnace 1 close to the sealing door 16. A high-temperature resistant cushion layer 12 is evenly fixedly installed around the inner side of the energy-saving vacuum heat treatment furnace 1, a heater 14 is fixedly installed at the middle end of the inner side of the energy-saving vacuum heat treatment furnace 1, and a temperature controller 15 is fixedly installed on the inner side of the heater 14.

[0026] The left and right ends of the heater 14 are fixedly mounted with heat conducting rings 13, the surface of the heat conducting ring 13 is evenly fixed with a fixing frame 131, and the surface of the heat conducting ring 13 is surrounded by an insulating ring 132. When in use, the energy-saving vacuum heat treatment furnace 1 is more heat-insulated during heating through the high-temperature resistant cushion layer 12, so that the energy-saving vacuum heat treatment furnace 1 is more completely and quickly heated through the heater 14 and the heat conducting ring 13, and then the temperature inside the device is kept consistent through the temperature controller 15, achieving the effect of energy-saving heat cycle.

[0027] It should be noted that the temperature adjustment structure 11 and the energy-saving vacuum heat treatment furnace 1 are both conventional technologies known to the public in the prior art, so their specific structural composition and working principle will not be described in detail in this article.

[0028] In this embodiment, a connecting rod buckle 3 for sealing is provided on the outside of the energy-saving vacuum heat treatment furnace 1, and the connecting rod buckle 3 includes a mounting plate 31 and a connecting buckle 32, a connecting frame 33 rotatably mounted on the mounting plate 31, a connecting rod 34 rotatably mounted on the connecting frame 33 and used in conjunction with the connecting buckle 32, and a handle 35 welded to the end of the connecting frame 33. The outside of the handle 35 is sleeved with an anti-slip sleeve.

[0029] It should be noted that mounting holes 310 for mounting and fixing are provided inside the mounting plate 31 and the connecting buckle 32 , and the connecting rod 34 is U-shaped in appearance.

[0030] In this embodiment, a push structure 4 for maintenance is provided on the outside of the energy-saving vacuum heat treatment furnace 1, and the push structure 4 includes a hydraulic cylinder 41 provided on the outside of the energy-saving vacuum heat treatment furnace 1, a connecting seat 42 hinged to the output end of the hydraulic cylinder 41, and a connecting piece provided on the outside of the energy-saving vacuum heat treatment furnace 1 for installing the hydraulic cylinder 41. The sealing door 16 is separated from the maintenance door 17 by the connecting rod buckle 3, and then the maintenance door 17 can be driven to move by starting the hydraulic cylinder 41, so that maintenance personnel can quickly inspect and repair the energy-saving vacuum heat treatment furnace 1.

[0031] The connecting member includes a mounting seat 43 fixedly mounted on the outside of the energy-saving vacuum heat treatment furnace 1, a connecting block 44 fixedly mounted on the bottom end of the hydraulic cylinder 41, and a rotating shaft 45 fixedly mounted inside the mounting seat 43 and passing through the connecting block 44. The mounting seat 43 has a concave shape, and the rotating shaft 45 is fixed inside the connecting block 44. There are two pushing structures 4, and the two pushing structures 4 are symmetrically arranged.

[0032] In addition, the connecting seat 42 is fixedly installed on the side wall of the inspection door 17, the mounting plate 31 is fixedly installed on the inspection door 17, and the connecting buckle 32 is fixedly installed on the sealing door 16. The lower surface of the energy-saving vacuum heat treatment furnace 1 is detachably mounted with a base 2.

[0033] The working principle of the above embodiment is:

[0034] The high temperature resistant cushion layer 12 makes the energy-saving vacuum heat treatment furnace 1 more heat-insulating during heating, so that the heater 14 and the heat conductive ring 13 make the energy-saving vacuum heat treatment furnace 1 more complete and rapid during heating, and then the temperature inside the device is kept consistent through the temperature controller 15, so as to achieve the effect of energy-saving heat cycle. During maintenance, the sealing door 16 is separated from the inspection door 17 through the connecting rod buckle 3, and then the inspection door 17 can be driven to move by starting the hydraulic cylinder 41, so that the maintenance personnel can quickly inspect and repair the energy-saving vacuum heat treatment furnace 1.

[0035] The electrical components appearing in the text are all electrically connected to the controller and the power supply. The control method of the utility model is controlled by the controller. The control circuit of the controller can be realized by simple programming by technicians in this field. The provision of power supply is also common knowledge in this field. The utility model is mainly used to protect mechanical devices, so the utility model will no longer explain the control method and circuit connection in detail.

[0036] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0037] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An energy-saving thermal cycle vacuum heat treatment furnace, comprising an energy-saving vacuum heat treatment furnace (1), characterized in that: The energy-saving vacuum heat treatment furnace (1) is provided with a connecting rod buckle (3) for sealing and a pushing structure (4) for maintenance on the outside; The connecting rod buckle (3) comprises a mounting plate (31) and a connecting buckle (32), a connecting frame (33) rotatably mounted on the mounting plate (31), a connecting rod (34) rotatably mounted on the connecting frame (33) and used in conjunction with the connecting buckle (32), and a handle (35) welded to the end of the connecting frame (33); The pushing structure (4) comprises a hydraulic cylinder (41) arranged outside the energy-saving vacuum heat treatment furnace (1), a connecting seat (42) hinged to the output end of the hydraulic cylinder (41), and a connecting piece arranged outside the energy-saving vacuum heat treatment furnace (1) for installing the hydraulic cylinder (41); The front of the energy-saving vacuum heat treatment furnace (1) is provided with a temperature adjustment structure (11), a sealing door (16) is fixedly installed on the side wall of the energy-saving vacuum heat treatment furnace (1), and an inspection door (17) cooperating with the sealing door (16) is hingedly connected on one side of the energy-saving vacuum heat treatment furnace (1) close to the sealing door (16).

2. The energy-saving thermal cycle vacuum heat treatment furnace according to claim 1, characterized in that: The interiors of the mounting plate (31) and the connecting buckle (32) are both provided with mounting holes (310) for mounting and fixing, and the connecting rod (34) has a U-shaped appearance.

3. The energy-saving thermal cycle vacuum heat treatment furnace according to claim 1, characterized in that: The connecting member comprises a mounting seat (43) fixedly mounted on the outside of the energy-saving vacuum heat treatment furnace (1), a connecting block (44) fixedly mounted on the bottom end of the hydraulic cylinder (41), and a rotating shaft (45) fixedly mounted inside the mounting seat (43) and penetrating the inside of the connecting block (44).

4. The energy-saving thermal cycle vacuum heat treatment furnace according to claim 3, characterized in that: The mounting seat (43) has a concave shape, and the rotating shaft (45) is fixed inside the connecting block (44).

5. The energy-saving thermal cycle vacuum heat treatment furnace according to claim 1, characterized in that: The connecting seat (42) is fixedly mounted on the side wall of the inspection door (17), the mounting plate (31) is fixedly mounted on the inspection door (17), and the connecting buckle (32) is fixedly mounted on the sealing door (16), and a base (2) is detachably mounted on the lower surface of the energy-saving vacuum heat treatment furnace (1).

6. The energy-saving thermal cycle vacuum heat treatment furnace according to claim 1, characterized in that: A high-temperature resistant cushion layer (12) is evenly and fixedly installed around the inner side of the energy-saving vacuum heat treatment furnace (1), a heater (14) is fixedly installed at the middle end of the inner side of the energy-saving vacuum heat treatment furnace (1), and a temperature controller (15) is fixedly installed on the inner side of the heater (14).

7. The energy-saving thermal cycle vacuum heat treatment furnace according to claim 6, characterized in that: A heat conducting ring (13) is fixedly mounted on both left and right ends of the heater (14), a fixing frame (131) is evenly fixedly arranged on the surface of the heat conducting ring (13), and an insulating sleeve (132) is arranged around the surface of the heat conducting ring (13).