Nano penetrating combined ceramic for heating furnace

Abstract

The utility model belongs to the field of blow molding process, particularly relates to nano penetrating combined ceramic for a heating furnace, and aims to overcome the defects that equipment accessories are extremely easy to damage, the protection effect is poor and the maintenance cost is increased due to the fact that a heating lamp tube can generate heat radiation and a common heating device is poor in heat-resisting effect when an existing heating furnace is used. According to the scheme, the device comprises a base, a circular plate, a heating mechanism and a driving mechanism; the device comprises a base, a supporting rod is arranged on the base, the supporting rod is rotationally sleeved with a circular plate, a plurality of first grooves are formed in the circular plate, top plates are fixedly installed in the first grooves, and a heating mechanism is arranged on the base. According to the bottle preform heating device, in the process of heating the bottle preform through cooperation of all the components, damage to other components is prevented, the maintenance cost is reduced, the heating efficiency of the bottle preform can be improved, the machining efficiency is improved, and the bottle preform heating device is simple and convenient in structure and higher in practicability.

Description

Technical Field

[0001] The utility model relates to the technical field of blow molding technology, in particular to a heating furnace nano-penetrating composite ceramic. Background Art

[0002] In recent years, with the scarcity of water resources and the increasing severity of water pollution, people have been pursuing higher and higher levels of drinking water. In addition, with the change of people's life concepts, they are more willing to choose portable bottled water in many occasions. In this market environment, the bottled water market has developed rapidly, and major drinking water manufacturers have continuously expanded their scale and increased their production capacity to meet the huge market demand. The bottle blowing technology in the filling process is the project we are mainly responsible for. In the bottle blowing process, preform heating is a very important process;

[0003] In the prior art, the plastic preform processing process is affected by the light-blocking agent, which not only blocks the penetration of light, but also blocks the heating of the inside of the preform by the infrared lamp, which directly leads to incomplete heating of the preform, slow heating process and uneven heating effect when blowing the bottle. In view of the above problems, the application number is: 202021905745.X, which discloses a preform heating device and a bottle blowing device, which includes a body, which is constructed as a cylinder, and the outer contour diameter of the cross section of the body is not greater than the bottle mouth diameter of the preform; a first electric heating element is arranged on the outer peripheral wall of the body, and the first electric heating elements are multiple and arranged in multiple groups at intervals in the circumferential direction of the body, and the multiple first electric heating elements in each group are arranged at intervals along the axial direction of the body;

[0004] However, after reading the above patent documents, the following problems are found: when in use, the heating lamp will generate heat radiation, and the general heating device has poor heat resistance, which makes the equipment accessories very easy to be damaged, and there are shortcomings such as poor protection effect and increased maintenance cost, which need to be improved. Utility Model Content

[0005] The utility model aims to solve the shortcomings in the prior art and proposes a heating furnace nano-penetrating composite ceramic.

[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0007] A heating furnace nano-penetrating composite ceramic, comprising a base, a circular plate, a heating mechanism and a driving mechanism;

[0008] The base is provided with a support rod, a circular plate is rotatably sleeved on the support rod, a plurality of grooves are opened on the circular plate, a top plate is fixedly installed in the plurality of grooves, a heating mechanism is provided on the base, the heating mechanism corresponds to one of the plurality of grooves, a driving mechanism is provided on the base, and the driving mechanism is connected to the circular plate;

[0009] The heating mechanism includes a bracket, a shell, a second nano-penetrating combined ceramic plate, a mounting plate, a heating lamp, a first nano-penetrating combined ceramic plate, a bottom plate and high-temperature resistant insulation cotton. The base is provided with a bracket. Through the coordinated design of the circular plate, the top plate, the first nano-penetrating combined ceramic plate, the high-temperature resistant insulation cotton and the second nano-penetrating combined ceramic plate, during the heating of the preform, damage to other components is prevented, maintenance costs are reduced, and the heating efficiency of the preform is improved, the processing efficiency is improved, and the structure is simple and more practical.

[0010] Specifically, a shell is fixedly installed on the top of the bracket, and a nano-penetrating combined ceramic plate 2 is fixedly installed in the shell. A mounting plate is provided in the shell, and a plurality of heating lamps are provided on the mounting plate. One ends of the plurality of heating lamps pass through the nano-penetrating combined ceramic plate 2. The nano-penetrating combined ceramic plate 2 and the nano-penetrating combined ceramic plate 1 are both composed of nanoparticles. The size of these particles is very small, and the gaps between the particles are also very small. When heat is transferred between the particles, more resistance will be encountered. This resistance hinders the flow of heat to a certain extent, making it impossible to quickly transfer to the other side of the heating device, thereby avoiding overheating and damage to other parts. Therefore, the nano-penetrating combined ceramic plate 2 and the nano-penetrating combined ceramic plate 1 can effectively reduce the conduction of heat, play a role in heat insulation, and have the ability to reflect thermal radiation. These characteristics make nano-ceramics very effective in heating bottle blank penetration.

[0011] Specifically, a nano-penetrating combined ceramic plate 1 is fixedly installed in each of the plurality of the grooves 1, and one of the plurality of the nano-penetrating combined ceramic plates 1 corresponds to the nano-penetrating combined ceramic plate 2, so as to facilitate heating one side of the bottle embryo and improve the heating efficiency of the bottle embryo.

[0012] Specifically, a bottom plate is fixedly installed in each of the plurality of grooves one, and a high-temperature resistant heat-insulating cotton is fixedly installed on the top of each of the plurality of bottom plates. The plurality of high-temperature resistant heat-insulating cottons are respectively matched with the groove one, and through the interaction between the high-temperature resistant heat-insulating cotton, the nano-penetrating composite ceramic plate one, the top plate and the nano-penetrating composite ceramic plate two, a sealed space is formed, thereby achieving the effect of reducing heat loss.

[0013] Specifically, a plurality of the top plates are provided with a slot, a bottle embryo is provided in the slot, a bottle embryo support ring is provided on the bottle embryo, the bottle embryo support ring is slidably connected to the top plate, the bottle embryo corresponds to the heating lamp tube, and is used to limit the bottle embryo.

[0014] Specifically, a bearing 1 is fixedly sleeved on the support rod, and the outer wall of the bearing 1 is fixedly connected to the circular plate to facilitate intermittent rotation of the circular plate. A protective plate is sleeved on the circular plate, and the protective plate is fixedly connected to the shell to prevent the bottle embryo from falling off during the rotation of the circular plate.

[0015] Specifically, the driving mechanism includes a motor, a gear and a gear ring. The base is provided with a motor, the output end of the motor is fixedly connected to a gear, the gear is meshed with a gear ring, the gear ring is fixedly connected to the circular plate, and the gear ring is sleeved on the support rod. The motor drives the gear to rotate intermittently and transmits to the gear ring, so that the gear ring drives the circular plate to rotate intermittently on the support rod, and at the same time, the circular plate drives the bottle preform to intermittently move to the position corresponding to the multiple heating lamps through the top plate, thereby achieving the effect of intermittently conveying the bottle preform.

[0016] Specifically, it also includes a preform channel, on which a plurality of preform support rings are slidably connected, and a preform is provided on each of the plurality of preform support rings. One end of the preform channel corresponds to one of the plurality of top plates and is adapted to the plurality of slots. The preform is transported to the slot on the corresponding top plate through the action of the preform channel. The specific structure and working principle of the preform channel can be referred to the document with application number: 201920647614.7, which is the prior art and will not be described in detail.

[0017] Compared with the prior art, the beneficial effects of the utility model are:

[0018] (1) The utility model discloses a heating furnace nano-penetrating composite ceramic. Through the coordinated design of the circular plate, the top plate, the nano-penetrating composite ceramic plate 1, the high-temperature resistant insulation cotton and the nano-penetrating composite ceramic plate 2, during the heating process of the preform, damage to other components is prevented, maintenance costs are reduced, and the heating efficiency of the preform is improved, the processing efficiency is improved, and the structure is simple and the practicality is higher. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the implementation of the utility model or the technical solution in the prior art, the following will briefly introduce the drawings required for the implementation or the prior art description. Obviously, the drawings described below are only exemplary, and the structures, proportions, sizes, etc. illustrated in this specification are only used to match the contents disclosed in the specification for people familiar with this technology to understand and read, and are not used to limit the limiting conditions that can be implemented in the utility model, so they have no technical substantive significance, and any structural modification, change in proportional relationship or adjustment of size.

[0020] Figure 1 This is a schematic diagram of the three-dimensional structure of a heating furnace nano-penetrating composite ceramic proposed by the utility model;

[0021] Figure 2 This is a schematic diagram of the main structural anatomy of a heating furnace nano-penetrating composite ceramic proposed by the utility model;

[0022] Figure 3 This is a schematic diagram of the top view of the nano-penetrating composite ceramic of a heating furnace proposed by the utility model;

[0023] Figure 4 This is a top-view structural anatomical diagram of a heating furnace nano-penetrating composite ceramic proposed by the utility model.

[0024] In the figure: 1. base; 2. support rod; 3. round plate; 4. top plate; 5. preform support ring; 6. preform; 7. nano-penetrating composite ceramic plate 1; 8. bottom plate; 9. high temperature resistant insulation cotton; 10. bracket; 11. shell; 12. nano-penetrating composite ceramic plate 2; 13. mounting plate; 14. heating lamp tube; 15. motor; 16. gear; 17. gear ring; 18. preform channel; 19. protective plate. DETAILED DESCRIPTION

[0025] The following is a specific embodiment of the present invention. People familiar with the technology can easily understand other advantages and functions of the present invention from the contents disclosed in this specification. Obviously, the described embodiment is a part of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0026] Reference Figure 1-4 , a heating furnace nano-penetrating composite ceramic, comprising a base 1, a circular plate 3, a heating mechanism and a driving mechanism;

[0027] A support rod 2 is provided on the base 1, a circular plate 3 is rotatably sleeved on the support rod 2, a plurality of grooves 1 are provided on the circular plate 3, a top plate 4 is fixedly installed in the plurality of grooves 1, a heating mechanism is provided on the base 1, the heating mechanism corresponds to one of the plurality of grooves 1, a driving mechanism is provided on the base 1, and the driving mechanism is connected to the circular plate 3;

[0028] The heating mechanism includes a bracket 10, a shell 11, a nano-penetrating combined ceramic plate 12, a mounting plate 13, a heating lamp 14, a nano-penetrating combined ceramic plate 17, a bottom plate 8 and high-temperature resistant insulation cotton 9. The bracket 10 is provided on the base 1. Through the coordinated design of the circular plate 3, the top plate 4, the nano-penetrating combined ceramic plate 17, the high-temperature resistant insulation cotton 9 and the nano-penetrating combined ceramic plate 12, during the heating process of the bottle embryo 6, damage to other components is prevented, the maintenance cost is reduced, and the heating efficiency of the bottle embryo 6 is improved, the processing efficiency is improved, and the structure is simple and practical.

[0029] In this embodiment, a shell 11 is fixedly installed on the top of the bracket 10, and a nano-penetrating composite ceramic plate 12 is fixedly installed in the shell 11. A mounting plate 13 is provided in the shell 11, and a plurality of heating lamps 14 are provided on the mounting plate 13. One ends of the plurality of heating lamps 14 all penetrate the nano-penetrating composite ceramic plate 12. The nano-penetrating composite ceramic plate 12 and the nano-penetrating composite ceramic plate 17 are both composed of nanoparticles. The size of these particles is very small, and the gaps between the particles are also very small. When heat is transferred between the particles, more resistance will be encountered. This resistance hinders the flow of heat to a certain extent, making it impossible to quickly transfer to the other side of the heating device, thereby avoiding overheating and damage to other parts. Therefore, the nano-penetrating composite ceramic plate 12 and the nano-penetrating composite ceramic plate 17 can effectively reduce the conduction of heat, play a role in heat insulation, and have the ability to reflect thermal radiation. These characteristics make nano-ceramics very effective in heating bottle blank penetration.

[0030] In this embodiment, nano-penetrating combined ceramic plates 1 7 are fixedly installed in multiple grooves 1, and one nano-penetrating combined ceramic plate 1 7 among the multiple nano-penetrating combined ceramic plates 1 7 corresponds to the nano-penetrating combined ceramic plate 2 12, so as to heat one side of the bottle embryo 6 and improve the heating efficiency of the bottle embryo 6.

[0031] In this embodiment, a bottom plate 8 is fixedly installed in each of the multiple grooves, and a high-temperature resistant insulation cotton 9 is fixedly installed on the top of each of the multiple bottom plates 8. The multiple high-temperature resistant insulation cottons 9 are respectively adapted to the grooves. Through the interaction between the high-temperature resistant insulation cotton 9, the nano-penetrating composite ceramic plate 1 7, the top plate 4 and the nano-penetrating composite ceramic plate 2 12, a sealed space is formed, thereby achieving the effect of reducing heat loss.

[0032] In this embodiment, a plurality of top plates 4 are provided with slots, in which bottle preforms 6 are provided, and bottle preform support rings 5 ​​are provided on the bottle preforms 6. The bottle preform support rings 5 ​​are slidably connected to the top plates 4, and the bottle preforms 6 correspond to the heating lamps 14 for limiting the position of the bottle preforms 6.

[0033] In this embodiment, a bearing 1 is fixedly sleeved on the support rod 2, and the outer wall of the bearing 1 is fixedly connected to the circular plate 3 to facilitate intermittent rotation of the circular plate 3. A protective plate 19 is sleeved on the circular plate 3, and the protective plate 19 is fixedly connected to the shell 11 to prevent the bottle embryo 6 from falling off during the rotation of the circular plate 3.

[0034] In this embodiment, the driving mechanism includes a motor 15, a gear 16 and a gear ring 17. The motor 15 is provided on the base 1. The output end of the motor 15 is fixedly connected to the gear 16. The gear ring 17 is meshed with the gear 16. The gear ring 17 is fixedly connected to the circular plate 3. The gear ring 17 is sleeved on the support rod 2. The motor 15 drives the gear 16 to rotate intermittently and transmits to the gear ring 17, so that the gear ring 17 drives the circular plate 3 to rotate intermittently on the support rod 2. At the same time, the circular plate 3 drives the bottle preform 6 to intermittently move to the position corresponding to the multiple heating lamps 14 through the top plate 4, thereby achieving the effect of intermittently conveying the bottle preform 6.

[0035] In this embodiment, a preform channel 18 is further included. A plurality of preform support rings 5 ​​are slidably connected to the preform channel 18. Preforms 6 are provided on the plurality of preform support rings 5. One end of the preform channel 18 corresponds to one of the plurality of top plates 4 and is adapted to the plurality of slots. The preform 6 is transported to the corresponding slot on the top plate 4 through the action of the preform channel 18. For the specific structure and working principle of the preform channel 18, reference may be made to the document with application number: 201920647614.7. This is the prior art and will not be described in detail.

[0036] Working principle: When in use, the preform 6 and the preform support ring 5 are transported to the corresponding slots on the top plate 4 through the action of the preform channel 18, and then the gear 16 is driven by the motor 15 to intermittently rotate and transmit with the gear ring 17, so that the gear ring 17 drives the circular plate 3 to intermittently rotate on the support rod 2, and at the same time, the circular plate 3 drives the preform 6 to intermittently move to the position corresponding to the multiple heating lamps 14 through the top plate 4, so as to achieve the effect of intermittently transporting the preform 6;

[0037] When the preform 6 corresponds to the plurality of heating lamps 14, the preform 6 is heated by the plurality of heating lamps 14. In this process, the heat radiation generated by the plurality of heating lamps 14 is blocked and reflected by the second nano-penetrating composite ceramic plate 12, thereby preventing the heat radiation from damaging the components on the right side of the second nano-penetrating composite ceramic plate 12.

[0038] At the same time, the heat radiation is reflected to the left side of the bottle embryo 6 through the action of the nano-penetrating combined ceramic plate 1 7, so as to achieve the effect of facilitating the heating of the left side of the bottle embryo 6, thereby improving the heating efficiency of the bottle embryo 6; at the same time, through the interaction between the high-temperature resistant insulation cotton 9, the nano-penetrating combined ceramic plate 1 7, the top plate 4 and the nano-penetrating combined ceramic plate 2 12, a sealed space is formed, thereby achieving the effect of reducing heat loss, and further improving the heating efficiency of the bottle embryo 6.

[0039] The technical progress achieved by the present invention compared with the prior art is that: through the cooperation of various components, damage to other components is prevented during the heating of the bottle preform 6, the maintenance cost is reduced, and the heating efficiency of the bottle preform 6 is improved, the processing efficiency is improved, and the structure is simple and the practicality is higher.

Claims

1. A heating furnace nano-penetrating composite ceramic, characterized in that: It comprises a base (1), a circular plate (3), a heating mechanism and a driving mechanism; The base (1) is provided with a support rod (2), a circular plate (3) is rotatably sleeved on the support rod (2), a plurality of grooves (1) are provided on the circular plate (3), a top plate (4) is fixedly installed in the plurality of grooves (1), a heating mechanism is provided on the base (1), the heating mechanism corresponds to one of the plurality of grooves (1), and a driving mechanism is provided on the base (1), the driving mechanism is connected to the circular plate (3); The heating mechanism comprises a bracket (10), a shell (11), a second nano-penetrating composite ceramic plate (12), a mounting plate (13), a heating lamp tube (14), a first nano-penetrating composite ceramic plate (7), a bottom plate (8) and high-temperature resistant insulation cotton (9); the bracket (10) is provided on the base (1).

2. The heating furnace nano-penetrating composite ceramic according to claim 1, characterized in that: A shell (11) is fixedly mounted on the top of the bracket (10), a second nano-penetrating composite ceramic plate (12) is fixedly mounted inside the shell (11), a mounting plate (13) is provided inside the shell (11), a plurality of heating lamp tubes (14) are provided on the mounting plate (13), and one end of each of the plurality of heating lamp tubes (14) passes through the second nano-penetrating composite ceramic plate (12).

3. The heating furnace nano-penetrating composite ceramic according to claim 2, characterized in that: A nano-penetrating composite ceramic plate one (7) is fixedly installed in each of the plurality of the grooves one, and one of the plurality of the nano-penetrating composite ceramic plates one (7) corresponds to the nano-penetrating composite ceramic plate two (12).

4. The heating furnace nano-penetrating composite ceramic according to claim 3, characterized in that: A bottom plate (8) is fixedly installed in each of the plurality of grooves one, and a high temperature resistant heat insulating cotton (9) is fixedly installed on the top of each of the plurality of bottom plates (8), and the plurality of high temperature resistant heat insulating cottons (9) are respectively adapted to the plurality of grooves one.

5. The heating furnace nano-penetrating composite ceramic according to claim 1, characterized in that: A plurality of the top plates (4) are each provided with a slot, a bottle embryo (6) is provided in the slot, a bottle embryo support ring (5) is provided on the bottle embryo (6), the bottle embryo support ring (5) is slidably connected to the top plate (4), and the bottle embryo (6) corresponds to the heating lamp tube (14).

6. The heating furnace nano-penetrating composite ceramic according to claim 1, characterized in that: A bearing 1 is fixedly sleeved on the support rod (2), the outer wall of the bearing 1 is fixedly connected to the circular plate (3), a protective plate (19) is sleeved on the circular plate (3), and the protective plate (19) is fixedly connected to the housing (11).

7. The heating furnace nano-penetrating composite ceramic according to claim 1, characterized in that: The driving mechanism comprises a motor (15), a gear (16) and a gear ring (17); the base (1) is provided with a motor (15); the output end of the motor (15) is fixedly connected to the gear (16); the gear (16) is meshingly connected to the gear ring (17); the gear ring (17) is fixedly connected to the circular plate (3); and the gear ring (17) is sleeved on the support rod (2).

8. The heating furnace nano-penetrating composite ceramic according to claim 5, characterized in that: It also comprises a preform channel (18), wherein the preform channel (18) is provided with a plurality of preform support rings (5) slidably connected thereto, and each of the plurality of preform support rings (5) is provided with a preform (6), and one end of the preform channel (18) corresponds to one of the plurality of top plates (4) and is adapted to each of the plurality of slots.

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