Positioning equipment for vehicle door wire harness tension test

By designing a positioning equipment for tensile testing of door wiring harness, using a combined structure of lifting frame, driving plate, clamping block and compression plate, the fixed position is adjusted according to the diameter of the wiring harness, the problem of offsetting the center position of the wiring harness in the existing equipment is solved and the accuracy of tensile testing is improved.

CN222825376UActive Publication Date: 2025-05-02CHONGQING JIKEDA AUTOMOTIVE ELECTRICAL CO LTD
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Patent Information

Application Number
CN202421568521.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-04
Publication Date
2025-05-02
Estimated Expiration
2034-07-04

AI Technical Summary

Technical Problem

When existing wire harness positioning equipment clamps and fixes wire harnesses of different diameters, it is easy to cause the center position of the wire harness to shift, which in turn affects the accuracy of the tensile test results.

Method used

A positioning device for tensile testing of door harnesses is designed, and the actual fixed position of the harness is adjusted according to the different diameters of the harness, so that it is consistent with the tensile direction of the tensile testing mechanism. The device includes a support base, a working assembly, which includes a connecting frame, a lift frame, a driving plate, a clamping block, a compression spring, a driving member, a pressing member and an auxiliary member. By driving the drive plate with the driving motor and the bidirectional screw, combined with the coordination of the clamping block and the compression plate, stable clamping and height adjustment of the wiring harness can be achieved.

Benefits of technology

By adjusting the fixed position of the wire harness to be consistent with the tension direction of the tension testing mechanism, the error of the test results is reduced and the accuracy of the tension test is improved.

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Abstract

The utility model relates to the technical field of wire harness positioning equipment, in particular to positioning equipment for a vehicle door wire harness tension test, which comprises a supporting base and a working assembly, the working assembly comprises a connecting frame, a lifting frame, a driving plate, a clamping block, a compression spring, a driving component, a pressing component and an auxiliary component. The connecting frame is fixedly connected with the supporting base, the lifting frame is slidably connected with the connecting frame, the driving plate is slidably connected with the lifting frame, the clamping plate is slidably connected with the driving plate, the two sides of the compression spring are connected with the clamping block and the driving plate respectively, the driving component is connected with the lifting frame, the pressing component is connected with the lifting frame, and the auxiliary component is connected with the connecting frame. The actual fixing position of the wire harness can be correspondingly adjusted according to different diameter sizes of the wire harness through the arranged components, so that the fixing position of the wire harness can be kept consistent with the tension direction of the tension test mechanism, and the error of a test result is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of wire harness positioning equipment, in particular to a positioning equipment for tension testing of a vehicle door wire harness. Background Art

[0002] Door wiring harnesses usually require tension testing during the manufacturing process. During the tension testing of the wiring harnesses, it is generally necessary to clamp and fix the wiring harnesses in advance, and then perform tension testing on the positioned wiring harnesses through the corresponding detection device.

[0003] Existing harness positioning equipment generally directly presses both sides of the harness by using a clamp block in cooperation with a driving mechanism that drives the clamp block, thereby completing the positioning of a designated harness.

[0004] However, when the wire harness is positioned by the existing positioning equipment in the above manner, due to the large variety of wire harness sizes, when the wire harnesses with large diameter differences are clamped and fixed, the center positions of the wire harnesses with different diameters will be offset. Therefore, in the subsequent tensile test, the direction of the tensile force cannot be consistent with the wire harness body, resulting in large errors in the test results. Utility Model Content

[0005] The purpose of the utility model is to provide a positioning device for a tension test of a vehicle door wiring harness, which can adjust the actual fixed position of the wiring harness according to the different diameters of the wiring harness through the provided components, so that the fixed position of the wiring harness can be consistent with the tension direction of the tension test mechanism, thereby reducing the error of the test result.

[0006] To achieve the above-mentioned purpose, the utility model provides a positioning device for testing the tension of a door harness, comprising a support base and a working component;

[0007] The working assembly includes a connecting frame, a lifting frame, a driving plate, a clamping block, a compression spring, a driving member, a pressing member and an auxiliary member; the connecting frame is fixedly connected to the supporting base and is located at one side of the supporting base, the lifting frame is slidably connected to the connecting frame and is located at one side of the connecting frame, the driving plate is slidably connected to the lifting frame and is located at one side of the lifting frame, the clamping plate is slidably connected to the driving plate and is located at one side of the driving plate, the two sides of the compression spring are respectively connected to the clamping block and the driving plate, the driving member is connected to the lifting frame, the pressing member is connected to the lifting frame, and the auxiliary member is connected to the connecting frame.

[0008] Among them, the driving component includes a lifting screw, a lifting motor and a driving component, the lifting screw is threadedly connected to the lifting frame and is rotatably installed on one side of the connecting frame; the output shaft of the lifting motor is connected to the lifting screw, and the lifting motor is fixedly installed on one side of the connecting frame; the driving component is connected to the driving plate.

[0009] Wherein, the clamping member includes a fixed bracket, a pressing cylinder and a clamping plate, the fixed bracket is fixedly connected to the lifting frame and is located on one side of the lifting frame; the pressing cylinder is connected to the fixed bracket and is located on one side of the fixed bracket; the clamping plate is connected to the output end of the pressing cylinder and is located on one side of the pressing cylinder.

[0010] Among them, the driving component includes a bidirectional screw and a driving motor, the bidirectional screw is threadedly connected to the driving plate and rotatably installed on one side of the lifting frame; the output shaft of the driving motor is connected to the bidirectional screw, and the driving motor is fixedly installed on one side of the lifting frame.

[0011] Wherein, the auxiliary component includes a mounting bracket and an infrared emitting device, the mounting bracket is fixedly connected to the connecting frame and is located on one side of the connecting frame; the infrared emitting device is connected to the mounting bracket and is located on one side of the mounting bracket.

[0012] The utility model provides a positioning device for testing the tension of a wiring harness of a vehicle door. The driving motor cooperates with the bidirectional screw rod to drive the driving plates on both sides of the lifting frame, and then the clamping blocks provided above the driving plates are used to clamp and limit the two sides of the wiring harness. Thereafter, the pressing plate is driven downward by the pressing cylinder, and the wiring harness placed on the lifting frame is clamped and fixed by the continuous downward movement of the pressing plate. During the downward movement of the pressing plate, the clamping block is partially contracted due to the downward pressure of the pressing plate, so that the positioning of the wiring harness is more stable after clamping. If the diameter of the wiring harness is greatly different from the diameter of the wiring harness detected before, the user can directly drive the lifting frame through the lifting motor and the lifting screw according to the actual detection situation, so as to adjust the matching height of the wiring harness after clamping, so that the actual fixed position of the wiring harness can be adjusted accordingly according to the different diameters of the wiring harness through the provided components, so that the fixed position of the wiring harness can be consistent with the tension direction of the tension testing mechanism, thereby reducing the error of the test result. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art are briefly introduced below.

[0014] Figure 1 It is a schematic diagram of the overall structure of a positioning device for testing the tension of a door harness according to the first embodiment of the utility model.

[0015] Figure 2 It is a structural schematic diagram of the driving component of the first embodiment of the utility model.

[0016] Figure 3 It is a schematic structural diagram of a lifting frame and a driving plate in section according to the first embodiment of the utility model.

[0017] Figure 4 It is a schematic diagram of the overall structure of a positioning device for testing the tension of a door harness according to a second embodiment of the utility model.

[0018] In the figure: 101-support base, 102-connecting frame, 103-lifting frame, 104-driving plate, 105-clamping block, 106-compression spring, 107-lifting screw, 108-lifting motor, 109-fixing bracket, 110-downward pressure cylinder, 111-pressing plate, 112-bidirectional screw, 113-driving motor, 201-mounting bracket, 202-infrared emitting device. DETAILED DESCRIPTION

[0019] Embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, but should not be understood as limiting the present invention.

[0020] The first embodiment of the present application is:

[0021] See also Figures 1 to 3 ,in Figure 1 This is a schematic diagram of the overall structure of the positioning equipment for the tension test of the door harness. Figure 2 It is a schematic diagram of the structure of the driving components. Figure 3 It is a schematic structural diagram of the lifting frame 103 and the driving plate 104 in section.

[0022] The utility model provides a positioning device for a tension test of a door harness: comprising a supporting base 101 and a working component, wherein the working component comprises a connecting frame 102, a lifting frame 103, a driving plate 104, a clamping block 105, a compression spring 106, a driving component, a clamping component and an auxiliary component, wherein the driving component comprises a lifting screw 107, a lifting motor 108 and a driving component, wherein the clamping component comprises a fixing bracket 109, a pressing cylinder 110 and a clamping plate 111, and wherein the driving component comprises a bidirectional screw rod 112 and a driving motor 113. The above-mentioned scheme solves the problem that the actual fixed position of the harness can be adjusted accordingly according to different diameters of the harness by means of the provided components, so that the fixed position of the harness can be kept consistent with the tension direction of the tension test mechanism, thereby reducing the error of the test result.

[0023] In this embodiment, the support base 101 is directly placed on a corresponding operating platform or the ground to facilitate the installation of subsequent mechanisms and to support the entire structure after installation.

[0024] Wherein, the connecting frame 102 is fixedly connected to the supporting base 101 and is located at one side of the supporting base 101, the lifting frame 103 is slidably connected to the connecting frame 102 and is located at one side of the connecting frame 102, the driving plate 104 is slidably connected to the lifting frame 103 and is located at one side of the lifting frame 103, the clamping plate is slidably connected to the driving plate 104 and is located at one side of the driving plate 104, the two sides of the compression spring 106 are respectively connected to the clamping block 105 and the driving plate 104, the driving member is connected to the lifting frame 103, the pressing member is connected to the lifting frame 103, the auxiliary member is connected to the connecting frame 102, the connecting frame 102 is fixed on the supporting base 101, and the lifting frame 103 is slidably connected to the connecting frame 102 and is located at one side of the lifting frame 103. The lifting frame 103 is movably installed on the connecting frame 102, and two driving plates 104 are slidably installed on the upper surface of the lifting frame 103, and the clamping block 105 is slidably installed on each of the driving plates 104, and the compression spring 106 is arranged in the guide groove connecting the clamping block 105 and the driving plate 104, so that when the user fixes the wiring harness, he can first clamp the two sides of the wiring harness by moving the driving plates 104 on both sides, and then press down and fix the clamped wiring harness through the clamping member. When pressing down, the clamping block 105 will move downward due to the continuous downward pressure of the clamping member, thereby compressing the compression spring 106. When the test is completed, the clamping member no longer compresses the wiring harness, and the clamping block 105 can be reset under the action of the compression spring 106.

[0025] Secondly, the lifting screw 107 is threadedly connected to the lifting frame 103 and is rotatably installed on one side of the connecting frame 102; the output shaft of the lifting motor 108 is connected to the lifting screw 107, and the lifting motor 108 is fixedly installed on one side of the connecting frame 102; the driving component is connected to the driving plate 104, the lifting screw 107 is adapted to the threaded hole provided on the lifting frame 103, and the lifting screw 107 is fixed to the output shaft of the lifting motor 108. When the lifting motor 108 drives the lifting screw 107 to rotate, the lifting frame 103 can be driven by the rotation of the lifting screw 107, thereby adjusting the supporting height of the lifting frame 103.

[0026] At the same time, the fixed bracket 109 is fixedly connected to the lifting frame 103 and is located on one side of the lifting frame 103; the downward pressing cylinder 110 is connected to the fixed bracket 109 and is located on one side of the fixed bracket 109; the clamping plate 111 is connected to the output end of the downward pressing cylinder 110 and is located on one side of the downward pressing cylinder 110, the fixed bracket 109 is fixedly arranged on the top of the lifting frame 103, the downward pressing cylinder 110 is installed on the fixed bracket 109, and the clamping plate 111 is fixed to the output end of the downward pressing cylinder 110, so that when it is necessary to clamp and fix the wiring harness on the surface of the lifting frame 103, the user can directly drive the clamping plate 111 to move downward through the downward pressing cylinder 110, and the wiring harness is clamped and fixed by the continuous downward movement of the clamping plate 111.

[0027] In addition, the bidirectional screw rod 112 is threadedly connected to the driving plate 104 and is rotatably installed on one side of the lifting frame 103; the output shaft of the driving motor 113 is connected to the bidirectional screw rod 112, and the driving motor 113 is fixedly installed on one side of the lifting frame 103, and the bidirectional screw rod 112 is arranged in a sliding groove of the lifting frame 103 for slidingly installing the driving plate 104, and the threads on both sides of the bidirectional screw rod 112 are arranged in opposite directions, and the two driving plates 104 slidably installed on the lifting frame 103 are symmetrically arranged on both sides of the bidirectional screw rod 112. At the same time, the driving plate 104 is also provided with a threaded hole matching the bidirectional screw rod 112, and the bidirectional screw rod 112 is fixed to the output shaft of the driving motor 113. When the driving motor 113 drives the bidirectional screw rod 112 to rotate, the driving plates 104 on both sides of the lifting frame 103 can be expanded or moved together towards both sides under the action of the bidirectional screw rod 112, thereby completing the clamping of both sides of the wiring harness placed on the surface of the lifting frame 103.

[0028] When the positioning device for testing the tension of the wiring harness of a vehicle door of the present embodiment is used, the driving motor 113 cooperates with the bidirectional screw rod 112 to drive the driving plates 104 on both sides of the lifting frame 103, and then the clamping blocks 105 provided above the driving plates 104 are used to clamp and limit the two sides of the wiring harness, and then the pressing plate 111 is driven downward by the pressing cylinder 110, and the wiring harness placed on the lifting frame 103 is pressed and fixed by the continuous downward movement of the pressing plate 111. In the process of the pressing plate 111 moving downward, the clamping block 105 will be pressed due to the pressure. The tightening plate 111 is pressed down to partially shrink, so that the positioning of the wire harness after clamping is more stable. If the diameter of the wire harness is significantly different from the diameter of the wire harness detected before, the user can directly drive the lifting frame 103 through the lifting motor 108 and the lifting screw 107 according to the actual detection situation, so as to adjust the matching height of the wire harness after clamping, so that the actual fixed position of the wire harness can be adjusted accordingly according to the different diameter sizes of the wire harness through the provided components, so that the fixed position of the wire harness can be consistent with the tension direction of the tension test mechanism, thereby reducing the error of the test result.

[0029] Second embodiment:

[0030] See also Figure 4 , Figure 4 It is a schematic diagram of the overall structure of the positioning device for testing the tension of the vehicle door harness according to the second embodiment. The auxiliary component provided by the utility model includes a mounting bracket 201 and an infrared emitting device 202 .

[0031] Among them, the mounting bracket 201 is fixedly connected to the connecting frame 102 and is located on one side of the connecting frame 102; the infrared emitting device 202 is connected to the mounting bracket 201 and is located on one side of the mounting bracket 201, the mounting bracket 201 is fixedly set on one side of the connecting frame 102, and the infrared emitting device 202 is fixedly installed above the mounting bracket 201, and the infrared emitting device 202 emits the infrared emitting device 202 The infrared direction is consistent with the tension direction of the tension detection mechanism, so that the user can directly observe the infrared emitted by the infrared emitting device 202 to determine whether the position of the wire harness after clamping is consistent with the tension direction of the tension detection mechanism.

[0032] When using a positioning device for testing the tension of a door harness, the infrared emitting device 202 installed on the mounting bracket 201 can be used to more accurately assist in positioning the clamped harness. After the harness is clamped and fixed, the user can observe whether the infrared ray emitted by the infrared emitting device 202 matches the clamping position of the harness, and then determine whether the fixed position of the harness is consistent with the tension direction of the tension detection mechanism, which makes it more convenient for the user to adjust and determine the position of the harness in a fixed state, greatly enhancing the practicality of the entire device.

[0033] What is disclosed above is only one or more preferred embodiments of the present application, and cannot be used to limit the scope of rights of the present application. Ordinary technicians in this field can understand that all or part of the processes of implementing the above embodiments and equivalent changes made according to the claims of the present application are still within the scope covered by the present application.

Claims

1. A positioning device for testing the tension of a door harness, comprising a support base, characterized in that: Also includes working components; The working assembly includes a connecting frame, a lifting frame, a driving plate, a clamping block, a compression spring, a driving member, a pressing member and an auxiliary member; the connecting frame is fixedly connected to the supporting base and is located at one side of the supporting base, the lifting frame is slidably connected to the connecting frame and is located at one side of the connecting frame, the driving plate is slidably connected to the lifting frame and is located at one side of the lifting frame, the clamping plate is slidably connected to the driving plate and is located at one side of the driving plate, the two sides of the compression spring are respectively connected to the clamping block and the driving plate, the driving member is connected to the lifting frame, the pressing member is connected to the lifting frame, and the auxiliary member is connected to the connecting frame.

2. The positioning device for door harness tension test according to claim 1, characterized in that: The driving component includes a lifting screw, a lifting motor and a driving component. The lifting screw is threadedly connected to the lifting frame and is rotatably installed on one side of the connecting frame. The output shaft of the lifting motor is connected to the lifting screw, and the lifting motor is fixedly installed on one side of the connecting frame. The driving component is connected to the driving plate.

3. The positioning device for door harness tension test according to claim 1, characterized in that: The clamping member includes a fixed bracket, a pressing cylinder and a pressing plate. The fixed bracket is fixedly connected to the lifting frame and is located on one side of the lifting frame; the pressing cylinder is connected to the fixed bracket and is located on one side of the fixed bracket; the pressing plate is connected to the output end of the pressing cylinder and is located on one side of the pressing cylinder.

4. The positioning device for door harness tension test according to claim 2, characterized in that: The driving component includes a bidirectional screw and a driving motor. The bidirectional screw is threadedly connected to the driving plate and is rotatably mounted on one side of the lifting frame. The output shaft of the driving motor is connected to the bidirectional screw, and the driving motor is fixedly mounted on one side of the lifting frame.

5. The positioning device for door harness tension test according to claim 1, characterized in that: The auxiliary component comprises a mounting bracket and an infrared emitting device. The mounting bracket is fixedly connected to the connecting frame and is located at one side of the connecting frame; the infrared emitting device is connected to the mounting bracket and is located at one side of the mounting bracket.