Compressed tea mold

By designing a pressing tea mold including U-shaped frame, Z-shaped frame, hydraulic device, movable frame, mold column, cylinder, horizontal plate, upper template, press rod and press plate, the problems of low mold release efficiency and inability to adjust the specifications of tea cakes caused by the height of the mold hole of the existing pressing tea mold are solved, and the rapid automatic mold release of tea leaves and the adjustment of the thickness and compactness of tea cakes are achieved, and the production efficiency of tea cakes is improved.

CN222828035UActive Publication Date: 2025-05-06FUJIAN QIGUZHI TEA CO LTD
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Patent Information

Application Number
CN202421117478.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-22
Publication Date
2025-05-06
Estimated Expiration
2034-05-22

AI Technical Summary

Technical Problem

The existing pressed tea mold holes are fixed in height, resulting in low demolding efficiency, easy damage to the tea cake, and inability to adjust the tea cake specifications, which cannot meet the needs of various tea cake molding.

Method used

A pressing tea mold including a U-shaped frame, a Z-shaped frame, a hydraulic device, a movable frame, a mold column, a cylinder, a horizontal plate, an upper template, a press rod and a press plate are designed. Through the cooperation of the hydraulic device and the cylinder, automatic mold release and tea cake thickness adjustment are achieved, and the compactness of the tea cake is adjusted by the setting of the press plate.

Benefits of technology

It realizes rapid and automatic mold release of tea, improves the production efficiency of tea cakes, frees labor, and prevents damage to tea cakes by manual mold release. At the same time, the thickness and firmness of tea cakes can be adjusted according to needs, and is suitable for tea cake molding of various specifications.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222828035U_ABST
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Abstract

The utility model discloses a compressed tea mold, which comprises a square frame and a lower mold plate, the square frame is formed by combining two U-shaped frames through a hinge, and two Z-shaped frames are fixedly mounted on two sides of the middle of the inner wall of the frame; the two sides of the top of the lower die plate are fixedly installed at the bottom ends of the two Z-shaped frames. A die hole is formed in the lower die plate; a hydraulic device is mounted at the bottom end in the frame; a movable frame is detachably mounted at the top end of the hydraulic device; a mold column is mounted at the top end of the movable frame; the multiple mold columns jack up tea leaves in the mold holes, automatic demolding can be achieved, rapid demolding of the tea leaves is facilitated, labor force is liberated, meanwhile, damage to tea cakes caused by manual demolding can be prevented, and therefore the production efficiency of the tea cakes is improved, meanwhile, the height of the mold columns in the mold holes is adjusted before extrusion, the thickness of the tea cakes can be adjusted, and the production efficiency is improved. The device is suitable for extrusion forming of tea cakes of various specifications; the device is simple in structure, convenient to operate and worthy of popularization.
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Description

Technical Field

[0001] The utility model relates to the technical field of tea production, and in particular to a compressed tea mould. Background Art

[0002] Compressed tea is mainly made from black tea, old green tea, tea for farmers and other suitable compressed teas. It is processed through typical processes such as steaming and pressing to form spherical (dragon ball shape), heart shape, round cake shape, brick shape, cylindrical or other geometric shapes. When the tea leaves are compressed, they need to be made with the help of compressed tea molds.

[0003] The existing compressed tea molds have a fixed height of mold holes when in use, which is not only inconvenient to demould, resulting in slow manual demoulding efficiency and easy damage to the tea cake, but also inconvenient to adjust the height of the mold holes, and cannot extrude the required tea cake specifications as needed, and cannot meet the use requirements. For this reason, we propose a compressed tea mold. Utility Model Content

[0004] The purpose of the utility model is to provide a compressed tea mold to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a compressed tea mold, which includes a U-shaped frame and a lower template formed by two U-shaped frames combined by hinges, and two Z-shaped frames are fixedly installed on both sides of the middle part of the inner wall of the frame; the top two sides of the lower template are fixedly installed on the bottom ends of the two Z-shaped frames; a mold hole is opened on the lower template; a hydraulic device is installed on the inner bottom end of the frame; a movable frame is detachably installed on the top of the hydraulic device; a mold column is installed on the top of the movable frame; the upper end of the mold column is inserted into the mold hole in the lower template; a cylinder is installed on the top of the inner wall of the frame; a cross plate is provided at the output end of the cylinder; a pressure rod is rotatably connected to the middle part of the cross plate through a thread; the pressure rod extends through the cross plate to the lower end; the lower end of the pressure rod is rotatably installed with an upper template; and a pressure plate is installed at the bottom end of the upper template.

[0006] Preferably, the pressing plate and the die holes are provided with a plurality of them respectively, and the number of the pressing plates is consistent with the number of the die holes; the pressing plate and the die holes can be made into a circular, triangular, square, pentagonal, hexagonal, elliptical, plum blossom or heart shape.

[0007] Preferably, through holes are provided on both sides of the movable frame, and guide rods are installed at the bottom ends of the two Z-shaped frames; the guide rods are fitted in the through holes.

[0008] Preferably, a spring is provided on the outer wall of the mold column at the bottom end of the mold hole and the top end of the movable frame.

[0009] Preferably, slide grooves are vertically arranged on both sides of the interior of the frame; sliders are installed on both sides of the movable frame; and the sliders are slidably arranged in the slide grooves.

[0010] Beneficial effects: Compared with the prior art, the beneficial effects of the utility model are as follows: through the arrangement of the movable frame, mold column, spring, hydraulic device, slider, slide groove and guide rod, the movable frame is lifted up by the hydraulic device, the movable frame rises along the guide rod, and at the same time the slider slides in the slide groove, and multiple mold columns lift up the tea leaves in the mold hole, which can realize automatic demoulding, facilitate the rapid demoulding of tea leaves, liberate labor and prevent the damage to tea cakes caused by manual demoulding, thereby improving the production efficiency of tea cakes, and at the same time, by adjusting the height of the mold column in the mold hole before extrusion, the thickness of the tea cake can be adjusted, which is suitable for extrusion molding of tea cakes of various specifications; through the arrangement of the cylinder, cross plate, upper mold plate, pressure rod and pressure plate, the tightness of the extruded tea cake can be adjusted again, which is convenient for adjusting the tightness of the tea cake according to the needs, and convenient for operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 The utility model is a schematic diagram of the overall structure of a compressed tea mold.

[0012] Figure 2 The utility model is a schematic diagram of a partial structure of a compressed tea mold in a top view.

[0013] Figure 3 The utility model is a schematic diagram of the three-dimensional structure of a horizontal plate, an upper template pressure rod and a pressure plate of a compressed tea mold proposed by the utility model.

[0014] In the accompanying drawings: 1-frame, 2-Z-shaped frame, 3-lower template, 4-die hole, 5-movable frame, 6-die column, 7-spring, 8-hydraulic device, 9-cylinder, 10-cross plate, 11-upper template, 12-pressure rod, 13-pressure plate, 14-slider, 15-slide, 16-guide rod. DETAILED DESCRIPTION

[0015] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.

[0016] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.

[0017] Example

[0018] Please refer to the drawings of the specification. In the embodiment of the utility model, a compressed tea mold includes a U-shaped frame 1 and a lower mold plate 3 formed by two U-shaped frames combined by hinges, two Z-shaped frames 2 are fixedly installed on both sides of the middle of the inner wall of the frame 1; the top two sides of the lower mold plate 3 are fixedly installed on the bottom ends of the two Z-shaped frames 2; a mold hole 4 is opened on the lower mold plate 3; a hydraulic device 8 is installed at the bottom end of the inner part of the frame 1; a movable frame 5 is detachably installed at the top of the hydraulic device 8; a mold column 6 is installed at the top of the movable frame 5; the upper end of the mold column 6 is inserted into the mold hole 4 in the lower mold plate 3; a cylinder 9 is installed at the top of the inner wall of the frame 1; a cross plate 10 is provided at the output end of the cylinder 9; a pressure rod 12 is rotatably connected to the middle part of the cross plate 10 through a thread; the pressure rod 12 passes through The horizontal plate 10 extends to the lower end; the upper template 11 is rotatably installed at the bottom end of the pressure rod 12; the bottom end of the upper template 11 is installed with a pressure plate 13, and the pressure plates 13 and the mold holes 4 are respectively provided with a plurality of them, and the number of the pressure plates 13 is consistent with the number of the mold holes 4; the pressure plates 13 and the mold holes can be made into circular, triangular, square, pentagonal, hexagonal, elliptical, plum blossom or heart shape, through holes are opened on both sides of the movable frame 5, and guide rods 16 are installed at the bottom ends of the two Z-shaped frames 2; the guide rods 16 are fitted in the through holes, and the outer wall of the mold column 6 is located at the bottom end of the mold hole 4 and the top end of the movable frame 5. Springs 7 are provided, and slide grooves 15 are vertically arranged on both sides of the interior of the frame 1; sliders 14 are installed on both sides of the movable frame 5; the sliders 14 are slidably arranged in the slide grooves 15.

[0019] Usage process:

[0020] When in use, a certain amount of tea leaves are put into the die hole 4 to fill the die hole 4 of the lower template 12, and the cylinder 9 is started. The cylinder 9 drives the cross plate 10 to descend, and multiple pressing plates 13 are correspondingly embedded in the die hole 4 to compress and shape the tea leaves. The pressing rod 12 can be manually rotated to drive the pressing plate 13 to move downward again, thereby improving the extrusion effect of the tea leaves. After the extrusion molding of the tea leaves is completed, the movable frame 5 is lifted up by the hydraulic device 8, and the movable frame 5 rises along the guide rod 16. At the same time, the slider 14 slides in the slide groove 15, and multiple mold columns 6 lift the tea leaves in the die hole 4, which can realize automatic demoulding, facilitate the rapid demoulding of the tea leaves, liberate labor, and prevent the problem of damage to the tea cake caused by manual demoulding, thereby improving the production efficiency of the tea cake. At the same time, the height of the mold column in the mold hole before extrusion can be adjusted to adjust the thickness of the tea cake, which is suitable for extrusion molding of tea cakes of various specifications.

[0021] In the above process, through the arrangement of the movable frame, mold column, spring, hydraulic device, slider, slide groove and guide rod, the movable frame is lifted up by the hydraulic device, and the movable frame rises along the guide rod, and the slider slides in the slide groove, and multiple mold columns lift up the tea leaves in the mold hole, which can realize automatic demoulding, facilitate the rapid demoulding of tea leaves, liberate labor and prevent the damage of tea cakes caused by manual demoulding, thereby improving the production efficiency of tea cakes. At the same time, the height of the mold column in the mold hole before extrusion can be adjusted to achieve the thickness of the tea cake, which is suitable for extrusion molding of tea cakes of various specifications; through the arrangement of the cylinder, cross plate, upper mold plate, pressure rod and pressure plate, the tightness of the extruded tea cake can be adjusted again, which is convenient for adjusting the tightness of the tea cake according to the needs, and convenient operation; the present application has a simple structure, strong practicality, and simple operation, which is worthy of promotion.

[0022] The above are only preferred implementations of the utility model. It should be pointed out that for those skilled in the art, several modifications and improvements can be made without departing from the concept of the utility model. These should also be regarded as the protection scope of the utility model. These will not affect the effect of the implementation of the utility model and the practicality of the patent.

Claims

1. A compressed tea mold, characterized in that: It includes a square-shaped frame and a lower template formed by two U-shaped frames connected by hinges, and two Z-shaped frames are fixedly installed on both sides of the middle of the inner wall of the frame; The top two sides of the lower template are fixedly mounted on the bottom ends of the two Z-shaped frames; the lower template is provided with a mold hole; A hydraulic device is installed at the bottom end of the inner part of the frame; a movable frame is detachably installed at the top of the hydraulic device; a mold column is installed at the top of the movable frame; the upper end of the mold column is inserted into the mold hole in the lower mold plate; a cylinder is installed at the top end of the inner wall of the frame; a horizontal plate is provided at the output end of the cylinder; a pressure rod is rotatably connected to the middle part of the horizontal plate through a thread; the pressure rod extends through the horizontal plate to the lower end; the upper mold plate is rotatably installed at the bottom end of the pressure rod; a pressure plate is installed at the bottom end of the upper mold plate; The outer wall of the mold column is provided with a spring at the bottom end of the mold hole and the top end of the movable frame; Slide grooves are vertically arranged on both sides of the interior of the frame; sliders are installed on both sides of the movable frame; and the sliders are slidably arranged in the slide grooves.

2. A compressed tea mold according to claim 1, characterized in that: The pressing plates and the die holes are provided with a plurality of them respectively, and the number of the pressing plates is consistent with the number of the die holes; the pressing plates and the die holes can be made into circular, triangular, square, pentagonal, hexagonal, elliptical, plum blossom or heart shape.

3. The compressed tea mold according to claim 1, characterized in that: Through holes are provided on both sides of the movable frame, and guide rods are installed at the bottom ends of the two Z-shaped frames; the guide rods are matched in the through holes.