Tea leaf tedding machine

By designing a tea greening machine using a flip rack and a mesh chain, the existing tea greening machine is easily damaged when turning tea leaves, and the tea leaves is evenly turned and fully spread and drying.

CN222828042UActive Publication Date: 2025-05-06ZHEJIANG TUOMAN HLDG GRP CO LTD
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Patent Information

Application Number
CN202421876244.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-05
Publication Date
2025-05-06
Estimated Expiration
2034-08-05

AI Technical Summary

Technical Problem

The existing tea greening machine can easily cause mechanical damage when turning the tea leaves.

Method used

A tea leaf greening machine is designed, adopting a structure of a mounting frame, an upper roller assembly, a mesh chain and a deformed connection part. The upper roller assembly includes a flip rack, an upper holding roller and a flip drive. The flip rack is driven to flip up and down through the flip drive, so that the mesh chain follows the flip, and the tea leaves are flipped without being affected by mechanical external forces.

Benefits of technology

It effectively avoids mechanical damage to the tea during the turning process, and realizes uniform turning and full drying of the tea.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a tea leaf tedding machine, and belongs to the technical field of tea leaf processing. The device mainly comprises a mounting frame, an upper roller assembly, a net chain and a deformation connecting part, the upper roller assembly comprises an overturning frame, an upper retaining roller and an overturning driver, the upper retaining roller is rotationally matched with the overturning frame, one side edge of the overturning frame is hinged to the mounting frame, the overturning driver is connected to the mounting frame, the output end of the overturning driver is movably connected with the overturning frame, and the deformation connecting part is arranged on the net chain. Two upper roller assemblies are arranged on the same horizontal plane of the mounting frame, the two upper roller assemblies are symmetrically arranged on the two opposite side edges of the mounting frame relative to the length direction of the mounting frame, the number of the net chains is two, the two net chains are installed on upper retaining rollers of the two upper roller assemblies in a winding mode respectively, and the two net chains are connected through a deformation connecting part; and the connecting part is connected between the two network chains through the deformation connecting part. The tea leaf tedding machine disclosed by the utility model can solve the problem that the existing tedding machine is easy to cause mechanical damage when tedding tea leaves.
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Description

Technical Field

[0001] The utility model relates to the technical field of tea processing, in particular to a tea spreading machine. Background Art

[0002] After the tea leaves are picked, they must be spread out first, which helps to disperse the leaf temperature and surface moisture.

[0003] When the tea-leaf spreading machine is performing the drying operation, in order to ensure that the tea leaves are spread evenly and fully, a turning structure is usually provided to turn the spread tea leaves. However, in the existing tea-leaf spreading machines, the turning of the tea leaves is usually achieved by stirring the tea leaves with a turning component, which has the defect of easily causing mechanical damage to the tea leaves.

[0004] Therefore, it is necessary to provide a new tea leaf spreading machine. Utility Model Content

[0005] Based on the above problems existing in the prior art, the purpose of the embodiments of the utility model is to provide a tea spreading machine that can solve the problem that the existing tea spreading machine is prone to mechanical damage when turning the tea leaves.

[0006] To achieve the above-mentioned purpose, the technical solution adopted by the utility model is: to provide a tea spreading machine, including a mounting frame, an upper roller assembly, a mesh chain, and a deformable connection part, the upper roller assembly includes a turning frame, an upper retaining roller, and a turning driver, the upper retaining roller is rotatably matched with the turning frame, one side of the turning frame is hinged to the mounting frame, the hinge axis of the turning frame and the mounting frame is along the length direction of the mounting frame, the turning driver is connected to the mounting frame, the turning driver is a driving device for outputting linear motion power, the output end of the turning driver is movably connected to the turning frame, and when the turning driver drives the output end to extend into place, it can push the turning frame to turn upward on the mounting frame, so that the turning frame is close to the turning frame. A low position area is formed on one side of the mounting frame being hinged, and a high position area is formed on the flip frame away from the side hinged with the mounting frame. When the flip driver drives the output end to retract into place, the flip frame can be pulled to flip downward on the mounting frame, so that a high position area is formed on the flip frame close to the side hinged with the mounting frame, and a low position area is formed on the flip frame away from the side hinged with the mounting frame. Two upper roller assemblies are arranged on the mounting frame on the same horizontal plane, and the two upper roller assemblies are symmetrically arranged on the opposite side edges of the mounting frame relative to the length direction of the mounting frame. There are two mesh chains, and the two mesh chains are respectively arranged on the upper retaining rollers of the two upper roller assemblies, and the two mesh chains are connected by a deformation connecting part, and connected between the two mesh chains by the deformation connecting part.

[0007] Furthermore, a plurality of upper retaining rollers are arranged on the turning frame along the length direction.

[0008] Furthermore, a gap between the two turning frames is provided between the two upper roller assemblies.

[0009] Furthermore, a plurality of lower retaining rollers rotatably matched with the mounting frame are provided on the mounting frame and below the upper roller assembly, the mesh chain passes around one of the upper retaining rollers and is downwardly arranged on the lower retaining roller, and the other mesh chain passes around another upper retaining roller and is downwardly arranged on the lower retaining roller.

[0010] Furthermore, a hinge part 1 is provided on the flip frame and close to the side of the mounting frame, and the flip frame is hinged to the mounting frame through the hinge part 1.

[0011] Furthermore, the output end of the flip driver is hingedly matched with the flip frame through the second hinge part, and the flip driver is hingedly connected to the mounting frame through the third hinge part.

[0012] Furthermore, the flip actuator is a cylinder.

[0013] Furthermore, side guards are provided on the sides of the mounting frame.

[0014] The beneficial effects of the utility model are as follows: the tea spreading machine provided by the utility model comprises a mounting frame, an upper roller assembly, a mesh chain, and a deformable connecting part, the upper roller assembly comprises a turning frame, an upper holding roller, and a turning drive, the upper holding roller rotatably cooperates with the turning frame, one side of the turning frame is hinged with the mounting frame, the hinge axis of the turning frame and the mounting frame is along the length direction of the mounting frame, the turning drive is connected to the mounting frame, the turning drive is a driving device for outputting linear motion power, the output end of the turning drive is movably connected with the turning frame, when the turning drive output end is extended into place, it can push the turning frame to turn upward on the mounting frame, so that a low position area is formed on the side of the turning frame close to the hinge of the mounting frame, and a high position area is formed on the side of the turning frame away from the hinge of the mounting frame, when the turning drive output end is retracted into place, it can pull the turning frame to turn downward on the mounting frame, so that a high position area is formed on the side of the turning frame close to the hinge of the mounting frame, and a low position area is formed on the side of the turning frame away from the hinge of the mounting frame, and the mounting frame Two upper roller assemblies are arranged on the frame on the same horizontal plane, and the two upper roller assemblies are symmetrically arranged on the opposite side edges of the mounting frame relative to the length direction of the mounting frame. There are two mesh chains, and the two mesh chains are respectively arranged on the upper retaining rollers of the two upper roller assemblies, and the two mesh chains are connected by a deformation connection part, and connected between the two mesh chains by the deformation connection part. The deformation of the deformation connection part is extended and contracted to adapt to the mutual approach or distance of the two mesh chains, so that the mesh chain can follow the turning frame to turn up and down. When the turning frame turns up, the middle position of the two mesh chains is higher than the outer sides of the two mesh chains, so that the tea leaves placed on the mesh chains are turned toward the outer sides of the two lower mesh chains. When the turning frame turns down, the middle position of the two mesh chains is lower than the outer sides of the two mesh chains, so that the tea leaves placed on the mesh chains are turned toward the middle of the two lower mesh chains. Without applying mechanical external force to the tea leaves, the tea leaves are turned up and down alternately following the turning frame to achieve the turning of the tea leaves, thereby solving the problem that mechanical damage is easily generated when turning tea leaves in the existing spreading machine. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0016] Figure 1 A schematic diagram of the three-dimensional structure of a tea spreading machine provided in an embodiment of the utility model.

[0017] Figure 2 This is a schematic structural diagram of the tea spreading machine provided in an embodiment of the utility model when the mesh chain and the deformable connecting part are omitted.

[0018] Figure 3 for Figure 1 A side view of a tea spreading machine is shown.

[0019] Figure 4 For along Figure 3Cross-sectional view along the EE direction.

[0020] Figure 5 A schematic cross-sectional view of an upper roller assembly provided in an embodiment of the utility model.

[0021] Figure 6 for Figure 4 A magnified schematic diagram of area A in the middle.

[0022] Figure 7 for Figure 4 A magnified schematic diagram of area B.

[0023] Figure 8 For along Figure 3 A cross-sectional view along the EE direction, in which the mesh chain and the deformed connecting portion are omitted, and another state of the upper roller assembly is shown.

[0024] Fig. 9 For along Figure 3 A cross-sectional view along the EE direction, in which the mesh chain and the deformed connecting portion are omitted, and another state of the upper roller assembly is shown.

[0025] Among them, the figure marks in the figure are: 1, mounting frame; 11, side block; 12, tail block; 2, upper roller assembly; 21, flip frame; 211, hinge part one; 212, hinge part two; 22, upper retaining roller; 23, flip drive; 231, output end; 232, hinge part three; 3, mesh chain; 4, deformation connection part; 5, lower retaining roller; 6, gap. DETAILED DESCRIPTION

[0026] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.

[0027] It should be noted that when an element is referred to as being "connected to" or "disposed on" another element, it can be directly on the other element or indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element.

[0028] In the description of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0029] It should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0030] Reference throughout the specification to "one embodiment" or "an embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment is included in at least one embodiment of the present application. Thus, when the phrases "in one embodiment," "in some embodiments," or "in some of these embodiments" appear in various places throughout the specification, not all references are to the same embodiment. Furthermore, in one or more embodiments, the particular features, structures, or characteristics may be combined in any suitable manner.

[0031] Please refer to Figures 1 to 9 As shown, a tea spreading machine provided by the utility model is now described. The tea spreading machine includes a mounting frame 1, an upper roller assembly 2, a mesh chain 3, and a deformable connecting portion 4. The upper roller assembly 2 includes a flip frame 21, an upper retaining roller 22, and a flip driver 23. The upper retaining roller 22 is rotatably matched with the flip frame 21. One side of the flip frame 21 is hinged to the mounting frame 1. The hinge axis of the flip frame 21 and the mounting frame 1 is along the length direction of the mounting frame 1. The flip driver 23 is connected to the mounting frame 1. The flip driver 23 is a driving device that outputs linear motion power. The output end 231 of the flip driver 23 is movably connected to the flip frame 21, as shown in FIG. Figure 8 As shown, when the output end 231 of the flip driver 23 is extended to the right position, the flip frame 21 can be pushed to flip upward on the mounting frame 1, so that a low position area 7 is formed on the flip frame 21 near the hinged side of the mounting frame 1, and a high position area 8 is formed on the flip frame 21 away from the hinged side of the mounting frame 1; Fig. 9As shown, when the output end 231 of the flip driver 23 is retracted into place, the flip frame 21 can be pulled to flip downward on the mounting frame 1, so that a high position area 8 is formed on the flip frame 21 close to the side hinged to the mounting frame 1, and a low position area 7 is formed on the flip frame 21 away from the side hinged to the mounting frame 1. Two upper roller assemblies 2 are arranged on the mounting frame 1 on the same horizontal plane. The two upper roller assemblies 2 are symmetrically arranged on the opposite sides of the mounting frame 1 with respect to the length direction of the mounting frame 1. The mesh chain 3 has two, and the two mesh chains 3 are respectively arranged on the upper retaining rollers 22 of the two upper roller assemblies 2, and the two mesh chains 3 are connected by a deformation connection part 4, and are connected between the two mesh chains 3 by the deformation connection part 4. The deformation connection part 4 is extended and contracted to adapt to the mutual approach or distance of the two mesh chains 3, so that the mesh chain 3 can follow the flip frame 21 to flip up and down, as shown in FIG. Figure 8 As shown in FIG. 1 , when the turning frame 21 turns up, the middle position of the two mesh chains 3 is higher than the outer sides of the two mesh chains 3, so that the tea leaves placed on the mesh chains 3 turn to the outer sides of the two lower mesh chains 3, as shown in FIG. Fig. 9 As shown, when the turning frame 21 turns down, the middle position of the two mesh chains 3 is lower than the outer sides of the two mesh chains 3, so that the tea leaves placed on the mesh chains 3 are turned toward the middle of the two lower mesh chains 3. Without applying mechanical external force to the tea leaves, the tea leaves are turned up and down alternately following the turning frame 21 to achieve the turning of the tea leaves, thereby solving the problem of mechanical damage that is easy to occur when turning tea leaves on the existing tea spreading machines.

[0032] like Figure 2 and Figure 5 As shown, in some of the embodiments, a plurality of upper retaining rollers 22 are arranged along the length direction on the turning frame 21 to keep the upper end surface of the mesh chain 3 wound around the upper retaining rollers 22 to form a flat surface for spreading tea leaves.

[0033] like Figure 2 and Figure 5 As shown, in some embodiments, a gap 6 between the two turning frames 21 is provided between the two upper roller assemblies 2, so that the width of the gap 6 between the two turning frames 21 can be changed when the turning frames 21 turn up or down.

[0034] like Figure 1 and Figure 4 As shown, in some embodiments, a plurality of lower retaining rollers 5 rotatably matched with the mounting frame 1 are provided on the mounting frame 1 and below the upper roller assembly 2, the mesh chain 3 is passed around one of the upper retaining rollers 22 and downwardly arranged on the lower retaining roller 5, and the other mesh chain 3 is passed around the other upper retaining roller 22 and downwardly arranged on the lower retaining roller 5, so that the mesh chain 3 is simultaneously arranged on the upper retaining roller 22 and the lower retaining roller 5, so as to avoid the flipping drive 23 from interfering with the deformable connecting portion 4 connected between the two mesh chains 3.

[0035] like Figure 4 and Figure 6 As shown, in some embodiments, in order to realize the hinge connection between one side of the flip frame 21 and the mounting frame 1, a hinge part 211 is provided on the flip frame 21 and close to the side of the mounting frame 1, and the flip frame 21 is hinged to the mounting frame 1 through the hinge part 211.

[0036] like Figure 4 and Figure 7 As shown, in some embodiments, the output end 231 of the flip driver 23 is hingedly matched with the flip frame 21 through the hinge part 212, and the flip driver 23 is hinged on the mounting frame 1 through the hinge part 3 232. When the flip driver 23 drives the output end 231 to extend and retract, the flip frame 21 is pulled by the output end 231 to flip around the hinge part 1 211 on the mounting frame 1. The design of the hinge part 3 232 and the hinge part 2 212 enables the flip driver 23 to be always connected to the flip frame 21, and at the same time enables the flip driver 23 to adapt to the flipping movement of the flip frame 21.

[0037] In some embodiments, the tilt actuator 23 is a pneumatic cylinder.

[0038] In some embodiments, the deformable connecting portion 4 is made of a flexible and elastic rubber material, so that the deformable connecting portion 4 has the ability to extend and deform.

[0039] like Figure 1 As shown, in some of the embodiments, a side block 11 is provided on the side of the mounting frame 1 to prevent the tea leaves on the mesh chain 3 from spilling from the side of the mounting frame 1. In addition, a tail block 12 is provided at one end of the mounting frame 1. The tail block 12 is used to cooperate with the side block 11 to enclose the tea leaves on the upper end surface of the mesh chain 3. It can be understood that the tail block 12 can be set to rise and fall relative to the mounting frame 1, so that the tail block 12 can be raised and evacuated from the mesh chain 3 when needed, so that the mesh chain 3 can continue to move the tea leaves axially.

[0040] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A tea spreading machine, characterized in that: The invention comprises a mounting frame, an upper roller assembly, a mesh chain, and a deformable connection part. The upper roller assembly comprises a flipping frame, an upper retaining roller, and a flipping driver. The upper retaining roller is rotatably matched with the flipping frame. One side of the flipping frame is hinged with the mounting frame. The hinge axis of the flipping frame and the mounting frame is along the length direction of the mounting frame. The flipping driver is connected to the mounting frame. The flipping driver is a driving device for outputting linear motion power. The output end of the flipping driver is movably connected with the flipping frame. When the output end of the flipping driver drives to extend into place, the flipping frame can be pushed to flip upward on the mounting frame, so that a low position area is formed on the flipping frame close to the side hinged with the mounting frame. A high position area is formed on the flip frame at a side away from the hinged connection with the mounting frame. When the flip driver drives the output end to retract into place, the flip frame can be pulled to flip downward on the mounting frame, so that a high position area is formed on the flip frame at a side close to the hinged connection with the mounting frame, and at the same time, a low position area is formed on the flip frame at a side away from the hinged connection with the mounting frame. Two upper roller assemblies are arranged on the mounting frame on the same horizontal plane. The two upper roller assemblies are symmetrically arranged on opposite side edges of the mounting frame relative to the length direction of the mounting frame. There are two mesh chains, which are respectively wound around and installed on the upper retaining rollers of the two upper roller assemblies, and the two mesh chains are connected by a deformation connecting part, and connected between the two mesh chains by the deformation connecting part.

2. The tea spreading machine according to claim 1, characterized in that: A plurality of upper retaining rollers are arranged on the turning frame along the length direction.

3. The tea spreading machine according to claim 1, characterized in that: A gap between the two turning frames is provided between the two upper roller assemblies.

4. The tea spreading machine according to claim 1, characterized in that: A plurality of lower retaining rollers rotatably matched with the mounting frame are arranged on the mounting frame and below the upper roller assembly. The net chain is passed around one of the upper retaining rollers and downwardly wound on the lower retaining roller, and the other net chain is passed around the other upper retaining roller and downwardly wound on the lower retaining roller.

5. The tea spreading machine according to claim 1, characterized in that: A hinge part 1 is provided on the flip frame and on a side close to the mounting frame, and the flip frame is hinged to the mounting frame through the hinge part 1.

6. The tea spreading machine according to claim 1, characterized in that: The output end of the flip driver is hingedly matched with the flip frame through the second hinge part, and the flip driver is hingedly connected to the mounting frame through the third hinge part.

7. The tea spreading machine according to claim 1, characterized in that: The tilting driver is a cylinder.

8. The tea spreading machine according to claim 1, characterized in that: Side guards are arranged on the sides of the mounting frame.