Automatic device for converting water vapor into water during titanium scrap cleaning
By designing an automatic device including a cleaning tank group, a cold water tank, a return pipe and a hot steam pipeline, the water vapor during the titanium chip cleaning process is converted into liquid water through condensation and recycling, the problems of water mist erosion and environmental impact are solved, and the life of the fuselage accessories is extended.
Patent Information
- Application Number
- CN202421644580.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-12
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2034-07-12
AI Technical Summary
In the titanium alloy chip processing line, the water vapor emitted from the tank body after heating cannot dissipate, causing the accessories in the fuselage to be eroded by water mist, shortened the life, and the water mist spreads to the workshop, affecting the working environment and safety.
An automatic device is designed, including a cleaning tank group, a cold water tank, a return pipe and a hot steam pipe. The steam in the hot steam pipe is pumped into the cold water tank through a suction fan, and the steam is converted into liquid water using the condensation principle, and the water is re-transferred into the rinsing tank through a water pump to achieve recycling.
Effectively prevent the fuselage accessories from shortening their life due to long-term steam and water mist environments, and reduce the impact of water mist on the workshop, realizing the timely recycling and recycling of water steam.
Smart Images
Figure CN222829088U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of water vapor recovery for cleaning titanium chips, in particular to an automatic device for converting water vapor into water during cleaning of titanium chips. Background Art
[0002] During the production process of the titanium alloy return chip processing line, the water vapor emitted after the tank body is heated cannot dissipate inside the machine body, causing the accessories in the machine body to be corroded by water mist for a long time, resulting in a shortened lifespan. The water mist evaporated from the reagent tank spreads to the sky above the workshop, affecting the on-site working environment as well as the safety of the factory and employees. A solution is urgently needed. Utility Model Content
[0003] The utility model aims to provide an automatic device for converting water vapor into water when cleaning titanium chips, so as to solve the problems raised in the above-mentioned background technology.
[0004] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0005] An automatic device for converting water vapor into water when cleaning titanium chips, comprising at least one cleaning tank group, wherein the cleaning tank group comprises an oil removal tank and two rinsing tanks, wherein the two rinsing tanks are arranged on one side of the oil removal tank, a cold water tank is arranged on the outside of the cleaning tank group, a reflux pipe is fixedly connected between the cold water tank and the rinsing tanks at corresponding positions, a hot steam pipe is fixedly connected to the tops of the two cleaning tank groups, and a suction fan for sucking the hot steam inside the cleaning tank group into the cold water tank is arranged between the hot steam pipe and the cold water tank.
[0006] Furthermore, the outer sides of the degreasing tank and the rinsing tank are both provided with detachable door panels, the outer sides of the door panels are provided with handles fixed thereto, and the outer sides of the handles are sleeved and fixed with rubber sleeves.
[0007] Furthermore, a circular hole 1 is formed through the cold water tank and the outer side of the rinsing tank at the corresponding position, and the two ends of the return pipe are detachably connected and fixed to the circular hole 1 at the corresponding position.
[0008] Furthermore, a water pump is fixedly installed inside the cold water tank, and a water outlet end of the water pump is connected and fixed to a return pipe.
[0009] Furthermore, the hot steam pipeline includes a main pipe, the outer side of the main pipe is connected and fixed with a suction pipe, and the suction pipe is connected and fixed with a suction end of a suction fan.
[0010] Furthermore, both ends of the main pipe are connected and fixed with branch pipe 1, and the middle part of the main pipe is connected and fixed with branch pipe 2.
[0011] Furthermore, a circular hole 2 is provided on the top of one of the degreasing tanks and the two rinsing tanks, and the branch pipe 1 and the branch pipe 2 are respectively connected and fixed to the circular hole 2 at the corresponding position.
[0012] Furthermore, the suction fan comprises a suction motor, an impeller is fixed to the output end of the suction motor, and a suction bellows is sleeved on the outer side of the impeller.
[0013] Furthermore, the suction bellows is fixedly connected to the cold water tank, and the suction bellows is fixedly connected to the suction pipe.
[0014] Furthermore, a mounting block is fixed to the bottom of the suction motor, and the mounting block is detachably fixedly connected to the top of the cold water tank by bolts.
[0015] Compared with the prior art, the beneficial effects of the utility model are:
[0016] 1. A hot steam pipe is connected and fixed at the top of multiple cleaning tank groups. The suction motor drives the impeller to rotate. The impeller rotates to suck the air inside the hot steam pipe through the suction bellows, so that the hot steam evaporated in the cleaning tank group is sucked into the suction bellows through the hot steam pipe, and then transported to the cold water tank from the pipe at the bottom of the suction bellows. The hot steam is converted into liquid water in the cold water tank through the principle of condensation of water droplets when hot steam meets cold. Then the water pump transports the water back to the rinsing tank of the cleaning tank group through the reflux pipe, so as to achieve the effect of converting hot steam into water for recycling. The hot steam can be sucked and recovered in time, which effectively prevents the body accessories from being in the steam and water mist environment for a long time and causing the life to be shortened. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the overall structure of the utility model Figure 1 ;
[0018] Figure 2 This is a schematic diagram of the overall structure of the utility model Figure 2 ;
[0019] Figure 3 This is a schematic diagram of the structure of the medium-heat steam pipeline of the utility model;
[0020] Figure 4 It is a schematic diagram of the structure of the intercooler water tank and the suction fan of the utility model.
[0021] In the figure: 100, cleaning tank group; 110, degreasing tank; 120, rinsing tank; 200, cold water tank; 210, return pipe; 300, hot steam pipe; 310, main pipe; 320, suction pipe; 311, branch pipe 1; 312, branch pipe 2; 400, suction fan; 410, suction motor; 411, mounting block; 420, suction bellows. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] For example, see Figure 1-Figure 4 In an embodiment of the utility model, an automatic device for converting water vapor into water during titanium chip cleaning includes two cleaning tank groups 100, the cleaning tank group 100 includes an oil removal tank 110 and two rinsing tanks 120, the two rinsing tanks 120 are arranged on one side of the oil removal tank 110, a cold water tank 200 is arranged on the outside of the cleaning tank group 100, a reflux pipe 210 is fixedly connected between the cold water tank 200 and the rinsing tanks 120 at corresponding positions, a hot steam pipe 300 is fixedly connected to the top of the two cleaning tank groups 100, and a suction fan 400 for sucking the hot steam inside the cleaning tank group 100 into the cold water tank 200 is arranged between the hot steam pipe 300 and the cold water tank 200.
[0024] Specifically, the steam inside the hot steam pipe 300 is sucked by the suction fan 400, and the hot steam pipe 300 sucks the steam on the top of the oil removal tank 110 and the rinsing tank 120. The steam is sucked into the cold water tank 200 and condensed into liquid water. The water pump inside the cold water tank 200 transports the water to the rinsing tank 120 again through the return pipe 210 for use, thereby achieving the effect of converting hot steam into water for recycling, and the steam can be sucked and recovered in time, effectively preventing the fuselage accessories from being in a steam or water mist environment for a long time and causing a shortened lifespan.
[0025] like Figure 3 and Figure 4As shown, in this embodiment, a circular hole 1 is formed through the outside of the cold water tank 200 and the corresponding position of the rinsing tank 120, and the two ends of the return pipe 210 are respectively connected and fixed to the corresponding position circular hole 1 in a detachable manner; a water pump is installed and fixed inside the cold water tank 200, and the water outlet end of the water pump is connected and fixed to the return pipe 210; the hot steam pipeline 300 includes a main pipe 310, and the outside of the main pipe 310 is connected and fixed with a suction pipe 320, and the suction pipe 320 is connected and fixed with the suction end of the suction fan 400; both ends of the main pipe 310 are connected and fixed with a branch pipe 1 311, and the middle part of the main pipe 310 is connected and fixed with a branch pipe 2 312; a degreasing A circular hole two is provided at the top of the tank 110 and the two rinsing tanks 120, and the branch pipe one 311 and the branch pipe two 312 are respectively connected and fixed to the corresponding circular hole two; the suction fan 400 includes a suction motor 410, an impeller is fixed at the output end of the suction motor 410, and a suction bellows 420 is sleeved on the outer side of the impeller; the suction bellows 420 is fixedly connected to the cold water tank 200, the suction bellows 420 is connected and fixed to the suction pipe 320, and the suction bellows 420 is connected and fixed to the cold water tank 200 through a pipeline; a mounting block 411 is fixed to the bottom of the suction motor 410, and the mounting block 411 is detachably fixedly connected to the top of the cold water tank 200 by bolts.
[0026] During the specific implementation, the suction motor 410 is turned on so that the impeller at its output end rotates inside the suction bellows 420 to suck steam, and the suction pipe 320 sucks the steam inside the cleaning tank group 100 through the hot steam pipe 300, and then the steam is transported from the suction bellows 420 to the cold water tank 200 to condense into water. The water pump inside the cold water tank 200 pumps the water to the return pipe 210, and the return pipe 210 then transports the water back to the corresponding position of the rinsing tank 120 for recycling.
[0027] Embodiment 2, based on embodiment 1, is for checking the cleaning condition inside the cleaning tank group 100.
[0028] like Figure 1 As shown, in the present embodiment, the outer sides of the degreasing tank 110 and the rinsing tank 120 are both provided with removable door panels, a handle is fixedly installed on the outer side of the door panel, and a rubber sleeve is fixedly sleeved on the outer side of the handle; the operator opens the door panel of the degreasing tank 110 or the rinsing tank 120 through the handle to check the internal cleanliness of the degreasing tank 110 and the rinsing tank 120, and at the same time can detect whether the branch pipe 1 311 and the branch pipe 2 312 are blocked, and the rubber sleeve on the handle improves the comfort of the user in opening and closing the door panel.
[0029] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
[0030] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. An automatic device for converting water vapor into water when cleaning titanium chips, comprising at least one cleaning tank group (100), characterized in that: Each of the cleaning tank groups (100) comprises a degreasing tank (110) and two rinsing tanks (120), the two rinsing tanks (120) being arranged on one side of the degreasing tank (110), a cold water tank (200) being arranged outside the cleaning tank group (100), a return pipe (210) being connected and fixed between the cold water tank (200) and the rinsing tank (120) at the corresponding position, a hot steam pipe (300) being connected and fixed at the top of the two cleaning tank groups (100), and a suction fan (400) for sucking hot steam inside the cleaning tank group (100) into the cold water tank (200) being arranged in communication between the hot steam pipe (300) and the cold water tank (200).
2. The automatic device for converting water vapor into water during titanium chip cleaning according to claim 1, characterized in that: The outer sides of the degreasing tank (110) and the rinsing tank (120) are both provided with detachable door panels, a handle is fixedly mounted on the outer side of the door panel, and a rubber sleeve is sleeved and fixedly mounted on the outer side of the handle.
3. The automatic device for converting water vapor into water during titanium chip cleaning according to claim 1, characterized in that: The cold water tank (200) and the outer sides of the rinsing tank (120) at the corresponding position are both provided with a circular hole 1, and the two ends of the return pipe (210) are respectively connected and fixed to the circular hole 1 at the corresponding position in a detachable manner.
4. The automatic device for converting water vapor into water during titanium chip cleaning according to claim 1, characterized in that: A water pump is fixedly installed inside the cold water tank (200), and a water outlet end of the water pump is connected and fixed to a return pipe (210).
5. The automatic device for converting water vapor into water during titanium chip cleaning according to claim 1, characterized in that: The hot steam pipeline (300) comprises a main pipe (310), the outer side of the main pipe (310) is connected and fixed with a suction pipe (320), and the suction pipe (320) is connected and fixed with a suction end of a suction fan (400).
6. The automatic device for converting water vapor into water during titanium chip cleaning according to claim 5, characterized in that: Both ends of the main pipe (310) are connected and fixed with branch pipe one (311), and the middle part of the main pipe (310) is connected and fixed with branch pipe two (312).
7. The automatic device for converting water vapor into water during titanium chip cleaning according to claim 6, characterized in that: A second circular hole is provided on the top of one of the degreasing tanks (110) and the tops of the two rinsing tanks (120), and the first branch pipe (311) and the second branch pipe (312) are respectively connected and fixed to the second circular holes at corresponding positions.
8. The automatic device for converting water vapor into water during titanium chip cleaning according to claim 7, characterized in that: The suction fan (400) comprises a suction motor (410), an impeller is fixed to the output end of the suction motor (410), and a suction bellows (420) is sleeved on the outer side of the impeller.
9. The automatic device for converting water vapor into water during titanium chip cleaning according to claim 8, characterized in that: The suction bellows (420) is fixedly connected to the cold water tank (200), the suction bellows (420) is fixedly connected to the suction pipe (320), and the suction bellows (420) is fixedly connected to the cold water tank (200) via a pipeline.
10. The automatic device for converting water vapor into water during titanium chip cleaning according to claim 9, characterized in that: A mounting block (411) is fixed to the bottom of the suction motor (410), and the mounting block (411) is detachably fixedly connected to the top of the cold water tank (200) via bolts.