Spraying dust falling device for concrete raw material bin

By designing a spray dust reduction device using dual spray technology in the concrete raw material silo, the problem of poor results of existing dust reduction equipment is solved, more efficient large-scale dust reduction effect is achieved, and flexible mode adjustment function is provided.

CN222829313UActive Publication Date: 2025-05-06BOZHOU XINBANG NEW BUILDING MATERIALS CO LTD
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Patent Information

Application Number
CN202421445021.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-24
Publication Date
2025-05-06
Estimated Expiration
2034-06-24

AI Technical Summary

Technical Problem

The existing dust reduction equipment has poor dust reduction effect, especially in large-area factory buildings. The traditional spray dust reduction device has poor fog production effect, the water droplet particles are too large, the coverage range is small, and the mode adjustment is inflexible.

Method used

A spray dust reduction device for concrete raw material silos was designed, and dual spray technology was used to introduce external air through the cooperation of the main water pipe and the spray pipe body. The mixing chamber and the circumferential spray device jointly achieved better dust reduction effect, and the spray mode was flexibly switched through the adjustment mechanism.

Benefits of technology

It realizes large-scale dust reduction spraying, improves the effect of water mist dust reduction, reduces the use of water resources, is simple to operate and is able to flexibly adjust the spraying mode according to needs.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses a spraying dust falling device for a concrete raw material bin, which belongs to the technical field of dust falling devices and comprises a main water pipe fixed at the top in a raw material bin building, a spraying pipe body is mounted at the bottom of the main water pipe, and a spraying water channel communicated with the main water pipe is arranged in the spraying pipe body. An air inlet duct communicated with the spraying water channel is formed in the outer wall of the spraying pipe body, a spraying bottom hole communicated with the spraying water channel is formed in the bottom end of the spraying pipe body, a circumferential hole communicated with the spraying water channel is formed in the outer wall of the spraying pipe body, a circumferential spraying device is arranged outside the spraying pipe body in a sleeving mode, and an adjusting mechanism is installed on the circumferential spraying device. According to the concrete raw material bin dust falling device, a better dust falling effect can be achieved through double spraying, the dust falling device body is installed at the top in a concrete raw material bin, the spraying range is wide, lower operation is not affected, conversion and adjustment are convenient, only water pressure needs to be changed, and the concrete raw material bin dust falling device is convenient to use. And therefore, water resources are well utilized for reasonable dust falling.
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Description

Technical Field

[0001] The utility model specifically relates to a spray dust reduction device for a concrete raw material warehouse, belonging to the technical field of dust reduction devices. Background Art

[0002] PC construction refers to precast concrete components. Compared with traditional construction methods, PC construction can effectively ensure the structural mechanics, making the structural performance of the building more reliable. It can also shorten the construction period. It also has the advantages of high quality controllability, energy saving and environmental protection. Moreover, during the production and manufacturing of PC construction, concrete construction waste can be used as raw material, and the development and implementation of resource processing and recycling of construction waste can better respond to the concept of recycling and environmental protection, and help build a modern infrastructure system.

[0003] When construction waste is processed, it needs to be piled up in a centralized manner as a raw material for concrete. In addition, dust is inevitably generated during operations such as transportation. In order to reduce the pollution of the environment by dust and to protect the working environment of the workers, additional dust reduction devices are needed to assist in dust reduction.

[0004] However, the existing dust reduction equipment has poor dust reduction effect. For example, the commonly used fog cannon, although the fog making effect of the fog cannon is relatively good, the fog cannon has a complex structure and is not conducive to use in large-scale factory buildings. Traditional spray dust reduction is mostly simple spraying, with poor fog making effect. The water droplets are too large to present a good water mist form, and the coverage range is small and the mode cannot be adjusted according to demand. It can only perform fixed-mode spraying, which is not flexible to use. Utility Model Content

[0005] The purpose of the utility model is to address the deficiencies in the prior art and provide a spray dust reduction device for a concrete raw material bin, which can perform dust reduction treatment on the concrete raw material bin according to actual usage requirements, adopt double spraying to achieve better dust reduction effect, can effectively perform large-scale dust reduction spraying, and is flexible and convenient to switch spray modes.

[0006] A spray dust reduction device for a concrete raw material warehouse comprises a main water pipe fixed on the top of the raw material warehouse building, the main water pipe needs to be connected to the water supply system and needs to be used with a pressure regulating valve, a spray pipe body is installed at the bottom of the main water pipe, there are several spray pipe bodies, one spray pipe body is a separate spray unit, and can perform spray dust reduction treatment for a certain range, a spray water channel connected to the main water pipe is arranged in the spray pipe body, the water flow in the main water pipe can enter the spray pipe body through the spray water channel, and an air inlet channel connected to the spray water channel is opened on the outer wall of the spray pipe body, and the air inlet The hole can allow external air to enter the spray water channel during spraying. The specific principle is that the water in the spray pipe flows at a high speed, which can attract air to mix in. The bottom end of the spray pipe body is provided with a spray bottom hole connected to the spray water channel, and the outer wall of the spray pipe body is provided with a circumferential hole connected to the spray water channel. The outer sleeve of the spray pipe body is provided with a circumferential spray device, which is used to spray water all around, thereby expanding the spray range. An adjustment mechanism is installed on the circumferential spray device, which is used to adjust the position of the circumferential spray device, thereby changing whether the circumferential spray device is enabled.

[0007] Preferably, in order to improve the atomization effect of the water flow, a mixing chamber is provided between the spray water channel and the spray bottom hole, and the mixing chamber is located below the air inlet channel. The water flow and air can be mixed in the mixing chamber, which is beneficial to spraying. The circumferential hole is located above the air inlet channel, the inner diameter of the spray water channel above the circumferential hole is R1, the inner diameter of the spray water channel below the circumferential hole is R2, the inner diameter of the mixing chamber is R3, and the aperture of the spray bottom hole is R4. Comparing the numerical values, R3 is greater than R1, greater than R2, and greater than R4.

[0008] Preferably, in order to facilitate the evenly distributed spraying of water, the circumferential spray device includes a water dividing plate movably mounted on the spray pipe body, a lower ring body that fits the spray pipe body is fixed to the bottom of the water dividing plate, and an upper ring body is fixed to the upper surface of the water dividing plate through a support plate.

[0009] Preferably, in order to limit the discharge of water flow, a water retaining ring is fixed on the side wall of the upper ring body, so that the water flow discharged from the circumferential hole is limited between the water retaining ring and the water dividing plate, and the edges of the water dividing plate extend obliquely upward. The water flow passes through the inclined water dividing plate and can splash around, thereby forming an upward water flow layer, thereby expanding the spraying range and isolating noise through the sprayed water layer. The outer end of the air inlet channel is located on the outer wall of the spray pipe body and extends obliquely upward, and the aperture is larger than the inner end aperture connected to the spray water channel.

[0010] Preferably, in order to be able to use water flow pressure to trigger different spray modes, the adjustment mechanism includes an adjustment rod, a sealing disk is fixed to the top of the adjustment rod, the sealing disk is placed in a sealing cavity shell, and the bottom of the sealing disk is fixedly connected to an adjustment spring that pushes the sealing disk to move, and the bottom of the adjustment rod is connected to the circumferential spray device through a connecting frame.

[0011] Preferably, in order not to affect the rotational movement of the circumferential spray device and at the same time ensure that the adjustment mechanism can still control the movement of the circumferential spray device, the adjustment mechanism and the circumferential spray device are connected in a rotating clamping manner, the sealing chamber shell is fixed to the bottom of the main water pipe and is connected to the inside of the main water pipe, the connecting frame includes a bottom plate fixed to the adjustment rod, an annular hook plate is fixed to the bottom of the bottom plate, and the upper ring body is rotationally clamped to the annular hook plate through the top edge.

[0012] Preferably, in order to facilitate the water flow to drive the water diversion plate to rotate, the upper surface of the water diversion plate is provided with guide diagonal lines, the outer wall of the lower ring body is fixed with pressure blades, the outer wall of the spray pipe body is fixed with a wind collecting shell, and the edge of the wind collecting shell extends upward to the outside of the pressure blades.

[0013] Preferably, in order to facilitate the control of the position change of the circumferential spray device, the adjustment mechanism and the circumferential spray device are connected in a fixed manner, the sealing chamber shell is embedded in the mixing chamber, the edge of the sealing disk and the inner wall of the sealing chamber shell are in contact with each other, and the bottom of the adjustment rod passes through the spray bottom hole and extends to the bottom of the spray pipe body.

[0014] Preferably, in order to avoid unnecessary rotation of the circumferential spray device and maintain the structural stability of the adjustment mechanism, the connecting frame includes a strip plate fixed to the adjustment rod, the strip plate is fixedly connected to the bottom of the water diversion plate through a fixing column, a limiting baffle is fixed on the inner wall of the sealing chamber shell, and a snap-fitting convex strip is provided on the outer wall of the spray pipe body, and the lower ring body is slidably snap-fitted to the snap-fitting convex strip.

[0015] The technical effects and advantages of the utility model are as follows: 1. The device can introduce external air during spraying to improve the dust reduction effect of water mist, so that small water droplets can have enough space to combine with dust particles, thereby improving the dust reduction effect and reducing the use of water resources;

[0016] 2. The circumferential spray device of the device can perform composite spray dust removal on the raw material bin, increase the spray mode, and is easy to switch. The adjustment mechanism can control the position of the circumferential spray device, and can be triggered according to the change of water pressure state, making the operation simpler and easier to use;

[0017] 3. The pressurized fan blades of this device can use the water flow to rotate, assisting the external gas to enter the air inlet duct, which can achieve a better atomization effect and more effectively adsorb fine dust particles. In conjunction with the circumferential spray device, dust reduction can be carried out more quickly and effectively. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the three-dimensional structure of Example 1 of the utility model;

[0019] Figure 2 This is a schematic cross-sectional view of the structure of Embodiment 1 of the present utility model;

[0020] Figure 3 This is a schematic diagram of the structure of the circumferential spray device of the utility model;

[0021] Figure 4 This is a schematic cross-sectional view of an adjustment mechanism of the utility model;

[0022] Figure 5 This is a schematic diagram of the wind collecting shell structure of the utility model;

[0023] Figure 6 This is a schematic diagram of the structure of Example 2 of the present utility model;

[0024] Figure 7 This is a schematic diagram of the installation of the adjustment mechanism of Example 2 of the utility model;

[0025] Figure 8 It is a partial structural cross-sectional schematic diagram of Example 2 of the utility model;

[0026] Fig. 9 This is a schematic diagram of another adjustment mechanism structure of the utility model.

[0027] In the figure: 1. main water pipe; 2. spray pipe body; 201. spray water channel; 202. air inlet channel; 203. spray bottom hole; 204. circumferential hole; 205. mixing chamber; 3. circumferential spray device; 301. water distribution plate; 302. lower ring body; 303. upper ring body; 304. water retaining ring; 4. adjustment mechanism; 401. adjustment rod; 402. sealing plate; 403. adjustment spring; 404. connecting frame; 5. pressurized fan blade; 6. wind collecting shell; 7. limit baffle; 8. snap-on convex strip. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0029] Example 1

[0030] See also Figure 1-Figure 5 As shown, a spray dust reduction device for a concrete raw material warehouse comprises a main water pipe 1 fixed on the top of the raw material warehouse building, the main water pipe 1 needs to be connected to the water supply system and needs to be used with a pressure regulating valve, a spray pipe body 2 is installed at the bottom of the main water pipe 1, there are several spray pipe bodies 2, one spray pipe body 2 is a separate spray unit, which can perform spray dust reduction treatment for a certain range, a spray water channel 201 connected to the main water pipe 1 is arranged in the spray pipe body 2, the water flow in the main water pipe 1 can enter the spray pipe body 2 through the spray water channel 201, and an air inlet channel 202 connected to the spray water channel 201 is opened on the outer wall of the spray pipe body 2, The hole 202 can allow external air to enter the spray water channel 201 during spraying. The specific principle is that the water in the spray pipe flows at a high speed, which can attract air to mix in. The bottom end of the spray pipe body 2 is provided with a spray bottom hole 203 connected to the spray water channel 201, and a circumferential hole 204 connected to the spray water channel 201 is opened on the outer wall of the spray pipe body 2. A circumferential spray device 3 is provided on the outer sleeve of the spray pipe body 2. The circumferential spray device 3 is used to spray water to the surroundings, thereby expanding the spraying range. An adjustment mechanism 4 is installed on the circumferential spray device 3. The adjustment mechanism 4 is used to adjust the position of the circumferential spray device 3, thereby changing whether the circumferential spray device 3 is enabled.

[0031] A mixing chamber 205 is provided between the spray water channel 201 and the spray bottom hole 203. The mixing chamber 205 is located below the air inlet channel 202. Water and air can be mixed in the mixing chamber 205, which is beneficial to spraying. The circumferential hole 204 is located above the air inlet channel 202. The inner diameter of the spray water channel 201 above the circumferential hole 204 is R1, and the inner diameter of the spray water channel 201 below the circumferential hole 204 is R2. The inner diameter of the mixing chamber 205 is R3, and the aperture of the spray bottom hole 203 is R4. Comparing the numerical values, R3 is greater than R1, greater than R2, and greater than R4, which can improve the atomization effect of the water flow.

[0032] The circumferential spray device 3 includes a water distribution plate 301 movably mounted on the spray pipe body 2, a lower ring body 302 that fits the spray pipe body 2 is fixed to the bottom of the water distribution plate 301, and an upper ring body 303 is fixed to the upper surface of the water distribution plate 301 through a support plate, so that the water flow can be evenly distributed and sprayed.

[0033] A water retaining ring 304 is fixed on the side wall of the upper ring body 303, so that the water flow discharged from the circumferential hole 204 is limited between the water retaining ring 304 and the water dividing plate 301. The edges of the water dividing plate 301 all extend obliquely upward. The water flow can splash around after passing through the inclined water dividing plate 301, thereby forming an upward water flow layer, thereby expanding the spraying range and isolating noise through the sprayed water layer. The outer end of the air inlet channel 202 located on the outer wall of the spray pipe body 2 extends obliquely upward, and the aperture is larger than the inner end aperture connected to the spray water channel 201, so that the discharge of water can be limited.

[0034] The adjustment mechanism 4 includes an adjustment rod 401, a sealing disk 402 is fixed to the top of the adjustment rod 401, the sealing disk 402 is placed in the sealing cavity shell, and the bottom of the sealing disk 402 is fixedly connected to an adjustment spring 403 for pushing the sealing disk 402 to move. The bottom of the adjustment rod 401 is connected to the circumferential spray device 3 through a connecting frame 404, so that different spray modes can be triggered by using water flow pressure.

[0035] The connection mode of the adjustment mechanism 4 and the circumferential spray device 3 is rotational clamping. The sealing cavity shell is fixed at the bottom of the main water pipe 1 and is connected to the inside of the main water pipe 1. The connecting frame 404 includes a bottom plate fixed to the adjustment rod 401, and an annular hook plate is fixed to the bottom of the bottom plate. The upper ring body 303 is rotationally clamped with the annular hook plate through the top edge, which can not affect the rotational movement of the circumferential spray device 3, and at the same time ensure that the adjustment mechanism 4 can still control the movement of the circumferential spray device 3. The upper surface of the water diversion plate 301 is provided with guide twills, which can facilitate the water flow to push the water diversion plate 301 to rotate. The outer wall of the lower ring body 302 is fixed with a pressurized fan blade 5, and the outer wall of the spray pipe body 2 is fixed with a wind collecting shell 6. The edge of the wind collecting shell 6 extends upward to the outside of the pressurized fan blade 5.

[0036] When the utility model is in use, water flows from the main water pipe 1 into each spray pipe body 2, and then due to the different inner diameters of each section in the spray water channel 201, the water flow pressure will be different. When the water flows to the circumferential hole 204, the space is reduced, and the water can naturally flow to the circumferential holes 204 around. After continuing to flow, it can use the high flow rate to attract external air to enter, and then it can be mixed in the mixing chamber 205, and then the water is sprayed out in the spray bottom hole 203 in the form of mist.

[0037] The adjustment mechanism 4 can change the position of the circumferential spray device 3 according to the water pressure state. Specifically, when high-intensity dust reduction is required, the water pressure is increased so that the water flow pressure can be sufficient to push the adjustment rod 401 to compress the adjustment spring 403, and then the circumferential spray device 3 can be driven to descend until the water flows out through the circumferential hole 204, and the water diversion plate 301 can guide the discharge direction of the water flow, and finally make the water flow upward to form a continuous water layer. At the same time, the water flow impacts the water diversion plate 301 to drive the pressurized fan blades 5 to rotate. The pressurized fan blades 5 inhale external air through the wrapping restriction of the wind collecting shell 6, increase the gas pressure outside the air inlet duct 202, thereby enhancing the spray atomization effect.

[0038] Example 2

[0039] See also Figure 6-Figure 9 As shown, this embodiment proposes another implementation scheme of the combination of the circumferential spray device 3 and the adjustment mechanism 4 on the basis of Embodiment 1. The connection mode between the adjustment mechanism 4 and the circumferential spray device 3 is a fixed connection. The sealing chamber shell is embedded in the mixing chamber 205. The edge of the sealing disk 402 fits the inner wall of the sealing chamber shell. The bottom of the adjustment rod 401 passes through the spray bottom hole 203 and extends to the bottom of the spray pipe body 2. This makes it easy to control the position change of the circumferential spray device 3.

[0040] The connecting frame 404 includes a strip fixed to the adjusting rod 401, and the strip is fixedly connected to the bottom of the water distribution plate 301 through a fixing column. A limiting baffle 7 is fixed on the inner wall of the sealing chamber shell, and a snap-fitting convex strip 8 is provided on the outer wall of the spray pipe body 2. The lower ring body 302 is slidably snap-fitted on the snap-fitting convex strip 8, which can avoid unnecessary rotation of the circumferential spray device 3 and maintain the structural stability of the adjustment mechanism 4.

[0041] In the present embodiment, the two spray modes are separated, and the spray pipe body 2 without the circumferential spray device 3 is in a state of spraying when there is water. Similarly, when the water pressure is increased, the adjustment mechanism 4 can be triggered by the water pressure to move the position of the water diversion plate 301, and the limit baffle 7 is used to protect the adjustment spring 403 from being over-compressed. The provision of the snap-fit ​​convex strip 8 can limit the movement trajectory of the lower ring body 302, so that the circumferential spray device 3 and the adjustment mechanism 4 in this example are more stable when working together.

[0042] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

[0043] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A spray dust suppression device for a concrete raw material warehouse, comprising a main water pipe (1) fixed to the top of a raw material warehouse building, a spray pipe body (2) installed at the bottom of the main water pipe (1), a spray water channel (201) connected to the main water pipe (1) is provided in the spray pipe body (2), and the characteristics are: An air inlet channel (202) connected to the spray water channel (201) is provided on the outer wall of the spray pipe body (2); a spray bottom hole (203) connected to the spray water channel (201) is provided at the bottom end of the spray pipe body (2); a circumferential hole (204) connected to the spray water channel (201) is provided on the outer wall of the spray pipe body (2); a circumferential spray device (3) is provided on the outer sleeve of the spray pipe body (2); and an adjustment mechanism (4) is installed on the circumferential spray device (3).

2. The spray dust suppression device for concrete raw material silo according to claim 1, characterized in that: A mixing chamber (205) is provided between the spray water channel (201) and the spray bottom hole (203); the mixing chamber (205) is located below the air inlet channel (202); the circumferential hole (204) is located above the air inlet channel (202); the inner diameter of the spray water channel (201) located above the circumferential hole (204) is R1; the inner diameter of the spray water channel (201) located below the circumferential hole (204) is R2; the inner diameter of the mixing chamber (205) is R3; and the aperture of the spray bottom hole (203) is R4. In terms of numerical comparison, R3 is greater than R1, greater than R2, and greater than R4.

3. The spray dust suppression device for concrete raw material silo as claimed in claim 2, characterized in that: The circumferential spraying device (3) comprises a water dividing plate (301) movably sleeved on the spray pipe body (2), a lower ring body (302) fitted with the spray pipe body (2) being fixed to the bottom of the water dividing plate (301), and an upper ring body (303) being fixed to the upper surface of the water dividing plate (301) via a support plate.

4. The spray dust suppression device for concrete raw material silo as claimed in claim 3, characterized in that: A water retaining ring (304) is fixed on the side wall of the upper ring body (303), the edges of the water distribution plate (301) all extend obliquely upward, the outer end of the air inlet channel (202) located on the outer wall of the spray pipe body (2) extends obliquely upward, and the aperture is larger than the aperture of the inner end connected to the spray water channel (201).

5. The spray dust suppression device for concrete raw material silo as claimed in claim 4, characterized in that: The adjustment mechanism (4) comprises an adjustment rod (401), a sealing disk (402) being fixed to the top end of the adjustment rod (401), the sealing disk (402) being disposed in a sealing chamber shell, an adjustment spring (403) being fixedly connected to the bottom of the sealing disk (402) for pushing the sealing disk (402) to move, and the bottom of the adjustment rod (401) being matched and connected to the circumferential spray device (3) via a connecting frame (404).

6. The spray dust suppression device for concrete raw material silo according to claim 5, characterized in that: The adjustment mechanism (4) and the circumferential spray device (3) are connected by rotational clamping. The sealed cavity shell is fixed to the bottom of the main water pipe (1) and is connected to the inside of the main water pipe (1). The connecting frame (404) includes a bottom plate fixed to the adjustment rod (401), an annular hook plate is fixed to the bottom of the bottom plate, and the upper ring body (303) is rotationally clamped to the annular hook plate through the top edge.

7. The spray dust suppression device for concrete raw material silo according to claim 6, characterized in that: The upper surface of the water distribution plate (301) is provided with diagonal diagonal lines, a pressurizing blade (5) is fixed on the outer wall of the lower ring body (302), an air collecting shell (6) is fixed on the outer wall of the spray pipe body (2), and the edge of the air collecting shell (6) extends upward to the outside of the pressurizing blade (5).

8. The spray dust suppression device for concrete raw material silo according to claim 5, characterized in that: The adjustment mechanism (4) and the circumferential spray device (3) are connected in a fixed manner, the sealed chamber shell is embedded in the mixing chamber (205), the edge of the sealing disk (402) is in contact with the inner wall of the sealed chamber shell, and the bottom of the adjustment rod (401) passes through the spray bottom hole (203) and extends to the bottom of the spray pipe body (2).

9. The spray dust suppression device for concrete raw material silo as claimed in claim 8, characterized in that: The connecting frame (404) comprises a strip plate fixed to the adjusting rod (401), the strip plate being fixedly connected to the bottom of the water distribution plate (301) via a fixing column, a limit baffle (7) being fixed on the inner wall of the sealing chamber shell, a snap-fitting convex strip (8) being provided on the outer wall of the spray pipe body (2), and the lower ring body (302) being slidably snap-fitted on the snap-fitting convex strip (8).