Tearing device for sugarcane

By designing the sugarcane tearing device, the top plate and tearing mechanism are kept away from the bottom plate, the problems of difficulty in cleaning existing devices and safety hazards are solved, and a more efficient and safe cleaning process is achieved.

CN222829773UActive Publication Date: 2025-05-06GUANGXI LAIBIN YONGXIN XIAOPINGYANG SUGAR IND CO LTD
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Patent Information

Application Number
CN202421376070.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-17
Publication Date
2025-05-06
Estimated Expiration
2034-06-17

AI Technical Summary

Technical Problem

During cleaning, the existing sugarcane tearing device is densely distributed by rotary cutting knives and close to the inner wall of the device, which makes cleaning difficult, safety hazards, and low cleaning efficiency.

Method used

A sugarcane tearing device is designed to move the tearing mechanism away from the bottom plate while keeping the two top plates away from each other, thereby increasing the distance between the tearing mechanism and the inner wall of the top plate and the inner wall of the bottom plate, and expanding the cleaning operation space.

Benefits of technology

It effectively reduces the difficulty of cleaning work, improves the efficiency and safety of cleaning work, reduces the high concentration requirement for attention, and avoids the risk of screw cutter scratches.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of sugarcane tearing, and discloses a sugarcane tearing device which comprises a bottom plate, two top plates are arranged at the top of the bottom plate, U-shaped plates are fixedly connected to the two sides of the two top plates and sleeved with fixing plates, the fixing plates are slidably connected with the U-shaped plates, and the fixing plates are fixedly connected with the bottom plate. I-shaped wheels are arranged on the sides, close to each other, of the two U-shaped plates located at the same end, rolling wheels are arranged on the I-shaped wheels in a sleeving mode, the I-shaped wheels are fixedly connected with the top plate, inclined plates are arranged on the sides, close to each other, of the two rolling wheels located at the same end, the two inclined plates are symmetrically arranged, and square frames are fixedly connected to the sides, close to each other, of the two inclined plates. The inner wall of the square frame is slidably connected with sleeve plates, the interiors of the two sleeve plates are provided with the same tearing mechanism, and the tearing mechanism is arranged in the top plate and the bottom plate. According to the utility model, the difficulty of cleaning work can be reduced, the efficiency of the cleaning work is improved, and the safety of the cleaning work is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of sugarcane tearing, in particular to a sugarcane tearing device. Background Art

[0002] Sugarcane is a perennial herb belonging to the genus Saccharum of the Poaceae family. Its stem is rich in sugar and is an important economic crop. Sugarcane has a wide range of uses in food, beverage, cooking and industrial fields and is widely used and consumed by people. In order to facilitate subsequent processing or juice extraction, the sugarcane needs to be torn apart. Cutting the sugarcane into small pieces can make the juice inside the sugarcane more easily released, which is beneficial to the subsequent juicing or extraction process. A tearing device is generally used to tear the sugarcane, but most of the tearing devices used for sugarcane in the prior art still have problems that need to be solved during use.

[0003] Most of the tearing devices for sugarcane in the prior art use rotating rotary cutters to tear the sugarcane. During the tearing process, some juice and residue will be left inside the tearing device. In order to avoid the growth of bacteria and mold and contamination of sugarcane products, the device needs to be cleaned regularly. However, most of the tearing devices for sugarcane in the prior art have densely distributed rotary cutters inside, and the rotary cutters are close to the inner wall of the device, making cleaning difficult. During cleaning, it is also necessary to concentrate highly to avoid being scratched by the rotary cutters, which makes the cleaning efficiency of the inner wall of the device low and poses a safety hazard. Therefore, it is necessary to design a tearing device for sugarcane to solve the above problems. Utility Model Content

[0004] The utility model aims to solve the shortcomings in the prior art and proposes a sugarcane tearing device.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A sugarcane tearing device comprises a bottom plate, wherein the top of the bottom plate is provided with two top plates, both sides of the two top plates are fixedly connected with a U-shaped plate, the U-shaped plate is sleeved with a fixing plate, the fixing plate is slidably connected to the U-shaped plate, the fixing plate is fixedly connected to the bottom plate, the two U-shaped plates at the same end are provided with an I-shaped wheel on the side close to each other, the I-shaped wheel is sleeved with a roller, the I-shaped wheel is fixedly connected to the top plate, the two rollers at the same end are provided with an inclined plate on the side close to each other, the two inclined plates are symmetrically arranged, the two inclined plates are fixedly connected with a square frame on the side close to each other, the inner wall of the square frame is slidably connected with a sleeve plate, the inside of the two sleeve plates are provided with the same tearing mechanism, the tearing mechanism is arranged in the top plate and the bottom plate, the bottom of the bottom plate is fixedly connected with a base, and the tops of both ends of the base are fixedly connected with hydraulic The telescopic rod, the output ends of the two hydraulic telescopic rods are fixedly connected with a mounting plate, the top of the mounting plate is fixedly connected with an inclined plate, and the bottoms of both ends of the mounting plate are fixedly connected with vertical plates. Since the technical means of moving the two top plates away from each other and the tearing mechanism away from the bottom plate are adopted, the distance between the tearing mechanism and the inner wall of the top plate and the inner wall of the bottom plate can be increased, and the operating space during cleaning is increased, which effectively solves the problem that most of the existing technologies for tearing sugarcane in the background technology have densely distributed rotary cutters, the rotary cutters are close to the inner wall of the device, and the cleaning is difficult. During cleaning, it is also necessary to concentrate highly to avoid being scratched by the rotary cutters, which makes the efficiency of cleaning the inner wall of the device low and there is a safety hazard, thereby achieving the technical effect of reducing the difficulty of cleaning work, improving the efficiency of cleaning work, and improving the safety of cleaning work.

[0007] As a further solution of the utility model, the top plate is fixedly connected to both sides with a first square plate, the two first square plates at the same end are provided with a second square plate on the side away from each other, the first square plate and the second square plate are fixedly connected to the same spring on the side close to each other, and the second square plate is fixedly connected to the fixed plate.

[0008] As a further solution of the utility model, two limit rods are fixedly connected to the tops of both ends of the bottom plate, the limit rods pass through the mounting plate, and the limit rods are slidably connected to the mounting plate.

[0009] As a further solution of the utility model, the tearing mechanism includes a support roller, the support roller is rotatably connected to a sleeve plate, the outer wall of the support roller is fixedly connected to a roller shaft, and the outer wall of the roller shaft is fixedly connected to a plurality of rotary cutters.

[0010] As a further solution of the utility model, one of the sleeve plates is fixedly connected to a support plate at a side away from the bottom plate and the top plate, the top of the support plate is fixedly connected to a motor, and the output shaft of the motor is fixedly connected to a support roller.

[0011] As a further solution of the utility model, a feed port is provided on one of the top plates, a discharge port is provided at the bottom of the bottom plate, a first cover plate is hingedly connected to the top plate at the position of the feed port, and a second cover plate is hingedly connected to the bottom plate at the position of the discharge port.

[0012] The beneficial effects of the utility model are:

[0013] The utility model adopts a technical means of moving the two top plates away from each other and the tearing mechanism away from the bottom plate, so that the distance between the tearing mechanism and the inner wall of the top plate and the inner wall of the bottom plate can be increased, and the operation space during cleaning work is increased. It effectively solves the problem that most of the existing technologies for tearing sugarcane in the background technology have densely distributed rotary cutters inside, and the distance between the rotary cutters and the inner wall of the device is relatively close, which makes cleaning difficult. During cleaning, it is also necessary to concentrate highly to avoid being scratched by the rotary cutters, which makes the efficiency of cleaning the inner wall of the device low and poses a safety hazard. Therefore, the technical effect of reducing the difficulty of cleaning work, improving the efficiency of cleaning work, and improving the safety of cleaning work is achieved. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the three-dimensional structure of a sugarcane tearing device proposed by the utility model;

[0015] Figure 2 This is a schematic diagram of the unfolded structure of the top plate of a sugarcane tearing device proposed by the utility model;

[0016] Figure 3 This is a schematic diagram of the unfolded structure of a U-shaped plate of a sugarcane tearing device proposed by the utility model;

[0017] Figure 4 This is a schematic structural diagram of a tearing mechanism of a sugarcane tearing device proposed in the utility model;

[0018] Figure 5 The utility model is a schematic diagram of the structure of the inclined plate of a sugarcane tearing device.

[0019] In the figure: 1. bottom plate; 2. top plate; 3. U-shaped plate; 4. fixed plate; 5. I-shaped wheel; 6. roller; 7. inclined plate; 8. square frame; 9. sleeve plate; 10. hydraulic telescopic rod; 11. base; 12. first square plate; 13. second square plate; 14. spring; 15. limit rod; 16. support roller; 17. roller shaft; 18. rotary cutter; 19. motor; 20. support plate; 21. feed port; 22. first cover plate; 23. second cover plate; 24. mounting plate; 25. vertical plate. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0021] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present utility model will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0022] Reference Figure 1-Figure 5 A tearing device for sugarcane comprises a bottom plate 1, two top plates 2 are arranged on the top of the bottom plate 1, both sides of the two top plates 2 are fixedly connected with U-shaped plates 3, the U-shaped plates 3 are sleeved with fixed plates 4, the fixed plates 4 are slidably connected to the U-shaped plates 3, the fixed plates 4 are fixedly connected to the bottom plate 1, the two U-shaped plates 3 at the same end are both provided with I-shaped wheels 5 on the side close to each other, the I-shaped wheels 5 are sleeved with rollers 6, the I-shaped wheels 5 are fixedly connected to the top plate 2, the two rollers 6 at the same end are both provided with inclined plates 7 on the side close to each other, the two inclined plates 7 are symmetrically arranged, the two inclined plates 7 are both fixedly connected with square frames 8 on the side close to each other, the inner wall of the square frame 8 is slidably connected with sleeve plates 9, the inside of the two sleeve plates 9 are both provided with the same tearing mechanism, the tearing mechanism is arranged in the top plate 2 and the bottom plate 1, the bottom of the bottom plate 1 is fixedly connected with a base 11, and the tops of both ends of the base 11 are fixedly connected with hydraulic telescopic Rod 10, the output ends of the two hydraulic telescopic rods 10 are fixedly connected with a mounting plate 24, the top of the mounting plate 24 is fixedly connected with the inclined plate 7, and the bottoms of both ends of the mounting plate 24 are fixedly connected with a vertical plate 25. Since the technical means of moving the two top plates away from each other and moving the tearing mechanism away from the bottom plate are adopted, the distance between the tearing mechanism and the inner wall of the top plate and the inner wall of the bottom plate can be increased, and the operation space during cleaning is increased, which effectively solves the problem that most of the existing technologies for tearing sugarcane in the background technology have densely distributed rotary cutters, the rotary cutters are close to the inner wall of the device, and the cleaning is difficult. During cleaning, it is also necessary to concentrate highly to avoid being scratched by the rotary cutters, which makes the efficiency of cleaning the inner wall of the device low and there is a safety hazard, thereby achieving the technical effect of reducing the difficulty of cleaning work, improving the efficiency of cleaning work, and improving the safety of cleaning work.

[0023] In this embodiment, the top plate 2 is fixedly connected to both sides with a first square plate 12, and the two first square plates 12 at the same end are provided with a second square plate 13 on the side away from each other, and the first square plate 12 and the second square plate 13 are fixedly connected to the same spring 14 on the side close to each other, and the second square plate 13 is fixedly connected to the fixed plate 4.

[0024] In this embodiment, two limit rods 15 are fixedly connected to the tops of both ends of the bottom plate 1 . The limit rods 15 pass through the mounting plate 24 , and the limit rods 15 are slidably connected to the mounting plate 24 .

[0025] In this embodiment, the tearing mechanism includes a support roller 16 , which is rotatably connected to the sleeve plate 9 , a roller shaft 17 is fixedly connected to the outer wall of the support roller 16 , and a plurality of rotary cutters 18 are fixedly connected to the outer wall of the roller shaft 17 .

[0026] In this embodiment, one of the sleeve plates 9 is fixedly connected to a support plate 20 on a side away from the bottom plate 1 and the top plate 2 , and a motor 19 is fixedly connected to the top of the support plate 20 , and an output shaft of the motor 19 is fixedly connected to the support roller 16 .

[0027] In this embodiment, a feed port 21 is provided on one of the top plates 2, a discharge port is provided at the bottom of the bottom plate 1, a first cover plate 22 is hingedly connected to the top plate 2 at the position of the feed port 21, and a second cover plate 23 is hingedly connected to the bottom plate 1 at the position of the discharge port.

[0028] Working principle: When using the device, the first cover plate 22 can be opened, sugar cane can be injected into the device, and then the first cover plate 22 can be closed, and the motor 19 can be started. The output shaft of the motor 19 can drive the support roller 16 to rotate, and the support roller 16 can drive the roller shaft 17 to rotate, and the roller shaft 17 can drive the rotary cutter 18 to make a circular motion to tear the sugar cane. After tearing, the second cover plate 23 can be opened to discharge it. When it is necessary to clean the inside of the device, the hydraulic telescopic rod 10 can be started, and the hydraulic telescopic rod 10 can be moved. The output end will drive the mounting plate 24 to rise, and the mounting plate 24 will drive the inclined plate 7 and the vertical plate 25 to rise. When the inclined plate 7 contacts the roller 6 and continues to move, it can drive the roller 6 to move, and the roller 6 will drive the I-shaped wheel 5 to move, and the I-shaped wheel 5 will drive the top plate 2 to move, and the movement of the top plate 2 will drive the first square plate 12 to move, and the first square plate 12 will squeeze the spring 14 to make the spring 14 contract. The movement of the top plate 2 will also drive the U-shaped plate 3 to move. Due to the restriction of the fixed plate 4, the U-shaped plate 3 does not move when it moves. The two top plates 2 will move away from each other as the inclined plate 7 gradually rises. The square frame 8 will also be driven to rise during the rising process of the inclined plate 7. When the bottom inner wall of the square frame 8 contacts the sleeve plate 9 and continues to rise, the square frame 8 will drive the sleeve plate 9 to rise, and the sleeve plate 9 will drive the supporting roller 16 to rise, and the supporting roller 16 will drive the roller shaft 17 to rise, and the roller shaft 17 will drive the rotary cutter 18 to rise, gradually moving away from the inner walls of the bottom plate 1 and the top plate 2. When the roller 6 contacts the vertical plate 25, the two top plates 2 are completely When fully unfolded, when the sleeve plate 9 rises, it will also drive the support plate 20 to rise, and the support plate 20 will drive the motor 19 to rise. After the rotary cutter 18 is away from the inner walls of the bottom plate 1 and the top plate 2, the inner walls of the bottom plate 1 and the top plate 2 and the tearing mechanism can be cleaned. After the cleaning is completed, the output end of the hydraulic telescopic rod 10 is lowered to make the mounting plate 24 lower, then the tearing mechanism will also drop, and the spring 14 will gradually stretch, so that the two top plates 2 can be close to each other until they are closed, and the tearing work of the sugarcane can continue.

[0029] For ease of description, spatially relative terms such as "above", "above", "on the upper surface of", "above", etc. may be used here to describe the spatial positional relationship between a device or feature and other devices or features as shown in the figure. It should be understood that spatially relative terms are intended to include different orientations of the device in use or operation in addition to the orientation described in the figure. For example, if the device in the accompanying drawings is inverted, the device described as "above other devices or structures" or "above other devices or structures" will be positioned as "below other devices or structures" or "below other devices or structures". Thus, the exemplary term "above" can include both "above" and "below". The device can also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatially relative descriptions used here are interpreted accordingly.

[0030] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.

[0031] The above description is only the preferred embodiment of the utility model, and is not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A sugarcane tearing device, comprising a bottom plate (1), characterized in that: Two top plates (2) are arranged on the top of the bottom plate (1), and both sides of the two top plates (2) are fixedly connected with U-shaped plates (3), and the U-shaped plates (3) are sleeved with fixed plates (4), and the fixed plates (4) are slidably connected to the U-shaped plates (3), and the fixed plates (4) are fixedly connected to the bottom plate (1), and the two U-shaped plates (3) at the same end are both provided with I-shaped wheels (5) on the sides close to each other, and the I-shaped wheels (5) are sleeved with rollers (6), and the I-shaped wheels (5) are fixedly connected to the top plates (2), and the two rollers (6) at the same end are both provided with inclined plates (7) on the sides close to each other, and the two inclined plates (7) are symmetrically arranged, and the two inclined plates (7) A square frame (8) is fixedly connected to the side close to each other, and a sleeve plate (9) is slidably connected to the inner wall of the square frame (8). The same tearing mechanism is arranged inside the two sleeve plates (9), and the tearing mechanism is arranged in the top plate (2) and the bottom plate (1). The bottom of the bottom plate (1) is fixedly connected to a base (11), and the tops of both ends of the base (11) are fixedly connected to hydraulic telescopic rods (10). The output ends of the two hydraulic telescopic rods (10) are fixedly connected to mounting plates (24), and the top of the mounting plate (24) is fixedly connected to the inclined plate (7), and the bottoms of both ends of the mounting plate (24) are fixedly connected to vertical plates (25).

2. The sugarcane tearing device according to claim 1, characterized in that: Both sides of the top plate (2) are fixedly connected to first square plates (12); two first square plates (12) at the same end are provided with second square plates (13) on the sides away from each other; the first square plates (12) and the second square plates (13) are fixedly connected to the same spring (14) on the sides close to each other; and the second square plates (13) are fixedly connected to the fixed plate (4).

3. The sugarcane tearing device according to claim 1, characterized in that: Two limit rods (15) are fixedly connected to the tops of both ends of the bottom plate (1), the limit rods (15) pass through the mounting plate (24), and the limit rods (15) are slidably connected to the mounting plate (24).

4. The sugarcane tearing device according to claim 1, characterized in that: The tearing mechanism comprises a supporting roller (16), the supporting roller (16) is rotatably connected to a sleeve plate (9), the outer wall of the supporting roller (16) is fixedly connected to a roller shaft (17), and the outer wall of the roller shaft (17) is fixedly connected to a plurality of rotary cutters (18).

5. The sugarcane tearing device according to claim 4, characterized in that: One of the sleeve plates (9) is fixedly connected to a support plate (20) on a side away from the bottom plate (1) and the top plate (2), the top of the support plate (20) is fixedly connected to a motor (19), and the output shaft of the motor (19) is fixedly connected to a support roller (16).

6. The sugarcane tearing device according to claim 5, characterized in that: A feed port (21) is provided on one of the top plates (2), a discharge port is provided at the bottom of the bottom plate (1), a first cover plate (22) is hingedly connected to the top plate (2) at the position of the feed port (21), and a second cover plate (23) is hingedly connected to the bottom plate (1) at the position of the discharge port.