Glue filling device capable of quickly filling

By designing a glue filling device including Z-axis sliding table, glue injection syringe, pressure barrel and X- and Y-axis manual sliding table, the problems of low glue filling efficiency, inconsistency, small space and high cost in the prior art are solved, and efficient, flexible and consistent glue filling effect is achieved.

CN222829984UActive Publication Date: 2025-05-06FUJIAN YONGXIN ZHILIAN TECH CO LTD
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Patent Information

Application Number
CN202421377207.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-17
Publication Date
2025-05-06
Estimated Expiration
2034-06-17

AI Technical Summary

Technical Problem

The existing glue filling device requires manual glue injection points, which is inefficient and difficult to ensure consistency of glue filling. Using only one glue injection syringe leads to low glue filling efficiency. The internal space of traditional glue storage containers is small and complex in shape, and it is difficult to clean the residual glue, and the cost is too high. The traditional hand-filled base can easily lead to unreasonable glue injection points, causing spillage and other adverse conditions.

Method used

A glue filling device including a base, vertical plate, Z-axis sliding table, rubber injection syringe, branch valve, glue splitter, pressure barrel, rubber storage inner liner and X and Y-axis manual sliding table is designed. The height adjustment and positioning of rubber injection syringe is achieved through the Z-axis sliding table and stepper motor. The design of the pressure barrel and rubber storage inner liner is used to facilitate the storage and cleaning of rubber. The X and Y-axis manual sliding tables are used to fine-tune the rubber injection points to avoid unreasonable rubber injection positions.

Benefits of technology

The efficiency and consistency of glue filling is achieved, the quality of glue filling work is improved, the maintenance and cleaning of the equipment is simplified, the cost is reduced, and the flexibility of glue filling is improved.

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Abstract

The utility model discloses a glue filling device capable of quickly filling, which relates to the technical field of glue filling, and comprises a base and a vertical plate arranged on the top surface, Z-axis sliding tables capable of adjusting the height of a plurality of glue injection needle cylinders by sliding are arranged on two sides of the outer wall of the vertical plate, and the Z-axis sliding tables are arranged on two sides of the outer wall of the vertical plate. The two Z-axis sliding tables are jointly in sliding connection with a plurality of glue injection needle cylinders which are reasonably distributed and efficiently inject glue, and a pressure barrel which is convenient to operate and easy to clean is arranged on one side of the base. A plurality of glue injection needle cylinders are reasonably arranged to achieve efficient glue injection, the height of the glue injection needle cylinders can be set, automatic adjustment and automatic in-place can be achieved, a glue storage inner container in the pressure barrel is flexible in movement, redundant glue can be easily poured out and cleaned, the interior of the pressure barrel is prevented from being solidified, and the advantages of being easy to maintain and low in cost are achieved. And finally, the device can manually and finely adjust the glue injection point, and the unreasonable glue injection position can be quickly avoided, so that the glue injection flexibility is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of glue pouring, in particular to a glue pouring device capable of rapid filling. Background Art

[0002] Potting glue can effectively pot electronic devices or parts to protect them from environmental influences, thereby improving mechanical strength and providing excellent electrical insulation. Potting glue is a cutting-edge technology in the field of electronic assembly. It can effectively protect electronic devices under extremely challenging environmental conditions, improve mechanical strength and provide excellent electrical insulation. Electronic potting glue is widely used in many industries, various consumer electronic products, as well as automotive, aerospace and other industries that often involve electronic assembly.

[0003] After searching, the applicant discovered that a Chinese patent disclosed "a fast glue filling device" with the publication number "CN214243764U", which includes: a glue filling structure and a glue bottle lifting structure; the glue filling structure is arranged above the glue bottle lifting structure, and the glue filling structure and the glue bottle lifting structure can move relative to each other. Compared with the prior art, firstly, the glue filling device is provided with a glue bottle lifting structure. When filling glue, the head of the glue bottle faces downward, and glue is filled from the bottom of the bottle. This can achieve fast glue filling, and the bottle head is open during the glue filling process, so that high pressure will not be generated in the bottle, which improves the glue filling efficiency to a limited extent; secondly, before the glue filling starts, the glue filling port will directly pass from the bottom of the bottle to the bottle head, and the glue filling port is provided with a sealing head. During the glue filling process, the glue bottle slowly descends to release the internal space of the glue bottle for glue filling, thereby ensuring that no bubbles will be generated during the glue filling process; finally, the overall structure of the glue filling device is simple, the manufacturing cost is low, and it is easy to promote and use;

[0004] However, the above scheme still has the following shortcomings:

[0005] 1. It is necessary to find the glue injection point manually, which is inefficient and difficult to ensure consistent glue injection every time;

[0006] 2. Only one injection syringe is used, and the injection efficiency is low;

[0007] 3. Traditional glue storage containers have small internal space and complex shapes, and residual glue is difficult to clean. They are often used as disposable items and discarded after use, which is too costly.

[0008] 4. The traditional hand-filled base can easily make the glue injection point unreasonable, resulting in glue overflow and other defects. Utility Model Content

[0009] The purpose of the utility model is to provide a glue filling device that can be filled quickly, so as to solve the problems proposed in the above-mentioned background technology that the glue injection point needs to be found manually, which is inefficient and difficult to ensure consistent glue filling each time; only one glue injection syringe is used, and the glue filling efficiency is low; the traditional glue storage container has a small internal space and a complex shape, and the residual glue is difficult to clean. It is often used as a disposable item and discarded after use, which is too costly; the traditional manual filling base is prone to unreasonable glue injection points, resulting in glue overflow and other undesirable problems.

[0010] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: a glue filling device capable of rapid filling, comprising a base and a vertical plate provided on the top surface, both sides of the outer wall of the vertical plate are provided with a Z-axis slide table capable of sliding to adjust the height of multiple glue injection syringes, two Z-axis slide tables are slidably connected together with multiple glue injection syringes with reasonable distribution and high efficiency of glue filling, one side of the base is provided with a pressure barrel that is easy to operate and clean, the top of the base is provided with an X-axis and a Y-axis manual slide table capable of manually fine-tuning the glue injection position, and multiple glue injection syringes are slidably connected together with the two Z-axis slide tables, The cylinders are all arranged on one side of the Z-axis platform surface, and the tops of the multiple glue injection syringes are each provided with a branch regulating valve. A glue distributor is fixedly connected to the center of the outer wall of the vertical plate, and the bottom end of the glue distributor and the top ends of the multiple glue injection syringes are jointly provided with a branch hose. The pressure barrel is arranged on one side of the base, and the top end of the pressure barrel and the top end of the glue distributor are jointly fixedly connected with a main glue outlet pipe. The inner wall of the pressure barrel is provided with a glue storage liner, and the top of the pressure barrel is provided with a main glue regulating valve, and the bottom end of the main glue regulating valve is located inside the pressure barrel and is provided with an inner barrel glue outlet hose.

[0011] Preferably, the two Z-axis slides are arranged on both sides of the outer wall of the vertical plate, and the interiors of the two Z-axis slides are slidably connected to the Z-axis platform. A Z-axis ball screw is provided on one side of the outer wall of the vertical plate, and a Z-axis stepper motor is fixedly connected to the top surface of the vertical plate.

[0012] Preferably, the output end of the Z-axis stepper motor is fixedly connected to the top end of the Z-axis ball screw, and the transmission member attached to the rod wall of the Z-axis ball screw is fixedly connected to one side of the surface of the Z-axis platform.

[0013] Preferably, the X-axis and Y-axis manual slides are arranged on the top surface of the base, and a fine-tuning cavity is opened inside the X-axis and Y-axis manual slides. Both sides of the inner wall of the fine-tuning cavity are rotatably connected with a threaded fine-tuning rod, and one end of the threaded fine-tuning rod wall passes through one side of the inner wall of the fine-tuning cavity and extends to the outside to be fixedly connected with a fine-tuning handle.

[0014] Preferably, a limit groove is fixedly provided on the top of the X and Y axis manual slide, and fine-tuning blocks are threadedly connected to both sides of the wall of the threaded fine-tuning rod, and the top surfaces of the two fine-tuning blocks are commonly fixedly connected to a part placement plate, and the bottom surface of the part placement plate is slidably connected to the top surface of the X and Y axis manual slide, and a plurality of glue-filled part placement holes are opened inside the part placement plate.

[0015] Technical effects and advantages of the utility model:

[0016] 1. The utility model utilizes the settings of structures such as the Z-axis slide, Z-axis platform, Z-axis ball screw, Z-axis stepper motor, glue injection syringe, branch regulating valve, glue distributor, branch hose, etc., and multiple glue injection syringes are reasonably arranged to achieve efficient glue injection, and the height of the glue injection syringes can be set, which can achieve automatic adjustment and automatic positioning, so as to achieve high positioning accuracy for repeated glue injection work, ensure consistent glue injection quality, and improve the quality of glue injection work.

[0017] 2. By utilizing the settings of the pressure barrel, glue storage liner, glue outlet hose, main glue adjustment valve, main glue outlet hose and other structures, the glue storage liner inside the pressure barrel can be moved flexibly, and the excess glue can be easily poured out and cleaned, avoiding solidification inside the pressure barrel, achieving the advantages of simple maintenance and low cost.

[0018] 3. By using the settings of X-axis and Y-axis manual slides, fine-tuning cavities, threaded fine-tuning rods, fine-tuning handles, limit slots, fine-tuning blocks, part placement plates, part placement holes and other structures, the device can manually fine-tune the glue injection points and quickly avoid unreasonable glue injection positions, thereby improving the flexibility of glue pouring. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a front structural schematic diagram of the utility model.

[0020] Figure 2 For the utility model Figure 1 Schematic diagram of the enlarged structure of part A in the middle.

[0021] Figure 3 For the utility model Figure 1 Schematic diagram of the enlarged structure of part B in the middle.

[0022] Figure 4 It is a front cross-sectional structural schematic diagram of the X-axis and Y-axis manual slide table of the utility model.

[0023] In the figure: 1. Base; 2. Vertical plate; 3. Z-axis slide; 301. Z-axis platform; 302. Z-axis ball screw; 303. Z-axis stepper motor; 4. Glue injection syringe; 401. Branch regulating valve; 402. Glue dispenser; 403. Branch hose; 5. Pressure barrel; 501. Glue storage liner; 502. Glue outlet hose; 503. Main glue regulating valve; 504. Main glue outlet hose; 6. X, Y-axis manual slide; 602. Fine-tuning cavity; 603. Threaded fine-tuning rod; 604. Fine-tuning handle; 605. Limiting groove; 606. Fine-tuning block; 607. Parts placement plate; 608. Parts placement hole. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] The utility model provides Figure 1-4 The glue filling device shown in the figure comprises a base 1 and a vertical plate 2 provided on the top surface, both sides of the outer wall of the vertical plate 2 are provided with a Z-axis slide 3 which can adjust the height of multiple glue injection syringes 4 by sliding, and the two Z-axis slides 3 are slidably connected with multiple reasonably distributed and efficient glue filling syringes 4, one side of the base 1 is provided with a pressure barrel 5 which is easy to operate and clean, and the top of the base 1 is provided with an X-axis and Y-axis manual slide 6 which can manually fine-tune the glue injection position. The utility model utilizes the reasonable arrangement of multiple glue injection syringes 4 to achieve efficient glue filling, and the height of the glue injection syringes 4 can be set, which can achieve automatic adjustment and automatic positioning, and then the glue storage liner 501 inside the pressure barrel 5 can be flexibly moved, and the excess glue can be easily poured out and cleaned, thereby avoiding solidification inside the pressure barrel 5 and achieving the advantages of simple maintenance and low cost. Finally, the device can manually fine-tune the glue injection point and quickly avoid unreasonable glue injection position, thereby improving the flexibility of glue filling.

[0026] like Figure 2As shown, two Z-axis slides 3 are arranged on both sides of the outer wall of the vertical plate 2, and the interiors of the two Z-axis slides 3 are slidably connected to a Z-axis platform 301. A Z-axis ball screw 302 is arranged on one side of the outer wall of the vertical plate 2. A Z-axis stepper motor 303 is fixedly connected to the top surface of the vertical plate 2. The output end of the Z-axis stepper motor 303 is fixedly connected to the top of the Z-axis ball screw 302. The transmission part attached to the rod wall of the Z-axis ball screw 302 is fixedly connected to one side of the surface of the Z-axis platform 301. Multiple glue injection syringes 4 are arranged on one side of the surface of the Z-axis platform 301, integrating a variety of product sizes to ensure that the needle The distance between the cylinders is between thirty and one hundred millimeters, and the number of needles is more than five, which can achieve efficient glue filling efficiency. A branch regulating valve 401 is provided on the top of each of the multiple glue injection syringes 4, and a glue distributor 402 is fixedly connected to the center of the outer wall of the vertical plate 2. The bottom end of the glue distributor 402 and the top end of each of the multiple glue injection syringes 4 are provided with a branch hose 403. Efficient glue filling is achieved through the reasonable arrangement of the multiple glue injection syringes 4, and the height of the glue injection syringes 4 can be set, which can be automatically adjusted and automatically in place, so as to achieve high positioning accuracy in repeated glue filling work, ensure consistent glue filling quality, and improve the quality of glue filling work.

[0027] like Figure 3 As shown, the pressure barrel 5 is arranged on one side of the base 1, and the top of the pressure barrel 5 and the top of the glue dispenser 402 are fixedly connected with a total glue outlet pipe 504, the inner wall of the pressure barrel 5 is provided with a glue storage liner 501, and the top of the pressure barrel 5 is provided with a total glue adjusting valve 503. The bottom end of the total glue adjusting valve 503 is located inside the pressure barrel 5 and is provided with an internal glue outlet hose 502. The glue storage liner 501 inside the pressure barrel 5 is flexible to move, and the excess glue can be easily poured out and cleaned, thereby avoiding solidification inside the pressure barrel 5 and achieving the advantages of simple maintenance and low cost.

[0028] like Figure 4 As shown, the X-axis and Y-axis manual slide 6 is arranged on the top surface of the base 1, and a fine-tuning cavity 602 is opened inside the X-axis and Y-axis manual slide 6. The two sides of the inner wall of the fine-tuning cavity 602 are rotatably connected with a threaded fine-tuning rod 603, and one end of the rod wall of the threaded fine-tuning rod 603 passes through one side of the inner wall of the fine-tuning cavity 602 and extends to the outside and is fixedly connected with a fine-tuning handle 604. A limiting groove 605 is fixedly provided on the top of the X-axis and Y-axis manual slide 6, and both sides of the rod wall of the threaded fine-tuning rod 603 are threadedly connected with fine-tuning blocks 606, and the top surfaces of the two fine-tuning blocks 606 are connected together. A part placement plate 607 is fixedly connected thereto, and a plurality of glue-pouring part placement holes 608 are provided inside the part placement plate 607. The fitting clearance between the part placement holes 608 provided inside the part placement plate 607 and the zero property is 01-02mm in the diameter direction. The bottom surface of the part placement plate 607 is slidably connected to the top surface of the X and Y axis manual slide 6. A plurality of glue-pouring part placement holes 608 are provided inside the part placement plate 607, so that the device can manually fine-tune the glue injection points and can quickly avoid unreasonable glue injection positions, thereby improving the flexibility of glue injection.

[0029] Working principle of the utility model: When the utility model is used, the parts to be glued are first placed one by one in the multiple parts placement holes 608 opened inside the parts placement plate 607, and then the glue filling work is started. First, the glue discharge hose 502 provided inside the pressure barrel 5 is used to extract the glue from the inside, and then the total glue adjustment valve 503 provided on the top of the pressure barrel 5 is used to perform quantitative extraction inside the pressure barrel 5. While the glue is being extracted, the total glue discharge hose 504 provided on the top of the pressure barrel 5 and the top of the glue distributor 402 is used to allow the glue to smoothly reach the inside of the glue distributor 402;

[0030] When the colloid reaches the inside of the glue distributor 402, the glue distributor 402 uses the multiple branch hoses 403 at the bottom to evenly transfer the colloid to the inside of each glue injection syringe 4, and then uses the branch regulating valve 401 provided on the top of each glue injection syringe 4 to control the glue discharge. During the glue filling process, the Z-axis stepper motor 303 drives the Z-axis ball screw 302 to rotate, so that while the Z-axis ball screw 302 rotates, the connecting piece attached to the rod wall will be fixedly connected to one side of the surface of the Z-axis platform 301, and the Z-axis slide 301 will slide on one side of the surface of the two Z-axis platforms 3. At the same time, it will also drive multiple glue injection syringes 4 to adjust the height. When the Z-axis stepper motor 303 is working, the height can be automatically adjusted to cope with the glue filling of products of different sizes;

[0031] Finally, the rotation of the fine-tuning handle 604 drives the internal threaded fine-tuning rod 603 to rotate, so that the fine-tuning blocks 606 threadedly connected on both sides of the rod wall jointly drive the top part placement plate 607 to move horizontally, and finally the parts to be glued contained in the part placement hole 608 meet the fine-tuning effect of the top glue injection syringe 4, so as to achieve the accuracy of glue filling.

[0032] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A glue filling device capable of rapid filling, comprising a base (1) and a vertical plate (2) provided on the top surface, characterized in that: Both sides of the outer wall of the vertical plate (2) are provided with Z-axis slides (3) capable of sliding to adjust the height of multiple glue injection syringes (4); the two Z-axis slides (3) are slidably connected to multiple glue injection syringes (4) that are reasonably distributed and can efficiently inject glue; one side of the base (1) is provided with a pressure barrel (5) that is easy to operate and clean; the top of the base (1) is provided with X-axis and Y-axis manual slides (6) capable of manually fine-tuning the glue injection position; the multiple glue injection syringes (4) are all arranged on one side of the surface of the Z-axis platform (301); the tops of the multiple glue injection syringes (4) are all provided with branch regulating valves (401); the vertical plate (2) A glue distributor (402) is fixedly connected at the center of the outer wall, and the bottom end of the glue distributor (402) and the top ends of the plurality of glue injection syringes (4) are provided with a branch hose (403). The pressure barrel (5) is arranged on one side of the base (1), and the top end of the pressure barrel (5) and the top end of the glue distributor (402) are fixedly connected with a main glue outlet pipe (504). The inner wall of the pressure barrel (5) is provided with a glue storage liner (501), and the top of the pressure barrel (5) is provided with a main glue adjustment valve (503). The bottom end of the main glue adjustment valve (503) is located inside the pressure barrel (5) and is provided with a barrel glue outlet hose (502).

2. A glue-filling device capable of rapid filling according to claim 1, characterized in that: The two Z-axis slides (3) are both arranged on both sides of the outer wall of the vertical plate (2); the interiors of the two Z-axis slides (3) are slidably connected to a Z-axis platform (301); a Z-axis ball screw (302) is arranged on one side of the outer wall of the vertical plate (2); and a Z-axis stepping motor (303) is fixedly connected to the top surface of the vertical plate (2).

3. A glue-filling device capable of rapid filling according to claim 2, characterized in that: The output end of the Z-axis stepper motor (303) is fixedly connected to the top end of the Z-axis ball screw (302), and the transmission member attached to the rod wall of the Z-axis ball screw (302) is fixedly connected to one side of the surface of the Z-axis platform (301).

4. The glue-filling device capable of rapid filling according to claim 1, characterized in that: The X-axis and Y-axis manual slides (6) are arranged on the top surface of the base (1); a fine-tuning cavity (602) is provided inside the X-axis and Y-axis manual slides (6); both sides of the inner wall of the fine-tuning cavity (602) are rotatably connected with a threaded fine-tuning rod (603); and one end of the rod wall of the threaded fine-tuning rod (603) passes through one side of the inner wall of the fine-tuning cavity (602) and extends to the outside to be fixedly connected with a fine-tuning handle (604).

5. The glue-filling device capable of rapid filling according to claim 4, characterized in that: A limit groove (605) is fixedly provided on the top of the X-axis and Y-axis manual slide (6), and fine-tuning blocks (606) are threadedly connected to both sides of the rod wall of the threaded fine-tuning rod (603). The top surfaces of the two fine-tuning blocks (606) are fixedly connected to a part placement plate (607), and the bottom surface of the part placement plate (607) is slidably connected to the top surface of the X-axis and Y-axis manual slide (6), and a plurality of glue-filled part placement holes (608) are opened inside the part placement plate (607).

Citation Information

Patent Citations

  • Rapid glue filling device

    CN214243764U