Shot-sand separator for shot blasting machine

By designing spiral blades with wide and narrow pitches in the shot blasting machine for sand separation and adding dust removal ports, the problems of inconvenient separation of sand and dust pollution in the prior art are solved, and the separation efficiency and quality of the pill are improved.

CN222830076UActive Publication Date: 2025-05-06QINGDAO BINHAI JINCHENG FOUNDRY MASCH CO LTD
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Patent Information

Application Number
CN202421642706.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-12
Publication Date
2025-05-06
Estimated Expiration
2034-07-12

AI Technical Summary

Technical Problem

The existing shot blasting machine has inconvenient operation and low efficiency. The dust is prone to falling into the slag of the pill during the screening process, affecting the quality and increasing costs.

Method used

A sand-sludge separator for shot blasting machines was designed, which uses spiral blades with wide pitch for feeding, and uses spiral blades with narrow pitch for quick transport and separation of the sieved sand-sludge slag, and adds dust removal ports for easy dust removal treatment.

Benefits of technology

The rapid separation of the pill sand is achieved, the screening efficiency is improved, the tedious operation of manual cleaning is avoided, and the dust falls into the pill residue is reduced, making it convenient for later cleaning and reuse.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a shot-sand separator for a shot blasting machine, which belongs to the technical field of casting equipment, and comprises a mounting rack and an equipment platform fixed on one side of the mounting rack, the top of the mounting rack is fixedly connected with a feeding cylinder I, a screening box is mounted on the equipment platform, and a feeding cylinder II is mounted on the screening box. A second feeding cylinder is installed at the position of a feeding port of the screening box, one end of the second feeding cylinder is fixed and communicated with one end of the first feeding cylinder, feeding can be conducted through a first spiral blade with a wide screw pitch, and shot sand screened in the cylindrical screening net is conveyed and separated out of the second feeding cylinder through a second spiral blade with a narrow screw pitch. According to the shot sand screening device, the tedious operation of traditional manual cleaning of unqualified shot sand is avoided, the screening efficiency of the shot sand screening device is greatly improved, meanwhile, two dust removal ports are additionally arranged, an external draught fan can be conveniently connected, dust removal treatment is conducted on the shot sand screening device, dust falling into shot slag is reduced, and cleaning and recycling of the shot slag in the later period are facilitated.
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Description

Technical Field

[0001] The utility model relates to the technical field of casting equipment, and more specifically to a shot sand separator for a shot blasting machine. Background Art

[0002] Shot blasting machine refers to casting equipment that uses high-speed projectiles thrown by the shot blaster to clean or strengthen the surface of castings. The shot sand separation system of the shot blasting machine is usually used to separate qualified shot from unqualified shot in the form of slag, making it easy to separate and reuse the shot.

[0003] Based on the above, the inventors found that in the prior art, the shot materials are usually separated by a sieve, and then the unqualified shot materials are manually taken out after separation, which is inconvenient to operate and reduces the efficiency of shot sand screening. At the same time, dust often falls into the shot slag during the screening process. The shot slag needs to be cleaned before it is returned to the furnace for reuse. Incomplete cleaning will cause the quality of the shot materials to decrease, increasing the processing period and cost. Therefore, in view of this, the existing structure is studied and improved, and a shot sand separator for a shot blasting machine is provided, in order to achieve a more practical purpose. Utility Model Content

[0004] 1. Technical issues to be solved

[0005] In view of the problems existing in the prior art, the purpose of the utility model is to provide a shot sand separator for a shot blasting machine, which can utilize a wide pitch spiral blade 1 for feeding, and utilize a narrow pitch spiral blade 2 to transport and separate the shot sand sieved in the cylindrical screening net out of a feeding cylinder 2, thereby avoiding the tedious operation of traditional manual cleaning of unqualified shot sand, greatly improving its screening efficiency, and at the same time adding two dust removal ports for easy connection to an external fan for dust removal, thereby reducing dust falling into the shot material slag, and facilitating the cleaning and reuse of the shot material slag in the later stage.

[0006] 2. Technical solution

[0007] To solve the above problems, the utility model adopts the following technical solutions.

[0008] A shot sand separator for a shot blasting machine comprises a mounting frame and an equipment platform fixed to one side of the mounting frame, a feed barrel 1 being fixedly connected to the top of the mounting frame, a screening box being installed on the equipment platform, a feed barrel 2 being installed at the feed port of the screening box, and one end of the feed barrel 2 is fixed to and connected with one end of the feed barrel 1, a transmission shaft is rotatably connected between the inner wall of one end of the feed barrel 1 and the inner wall of the other end of the feed barrel 2, a spiral blade 1 and a spiral blade 2 are fixedly connected to the outer periphery of the transmission shaft, and the spiral blade 1 and the spiral blade 2 are respectively arranged in the feed barrel 1 and the feed barrel 2, a driving motor is fixedly installed at the other end of the feed barrel 2, and the output shaft of the driving motor is connected to the end of the transmission shaft away from the feed barrel 1 through a pulley group.

[0009] Furthermore, the pitch of the spiral blade one is greater than the pitch of the spiral blade two.

[0010] Furthermore, the outer periphery of the spiral blade 1 is tightly fitted to the inner wall of the feeding barrel 1.

[0011] Furthermore, a feed hopper is also installed on the mounting frame, and the feed hopper is located at the top of one end of the feed barrel and is fixed to and connected with the feed barrel.

[0012] Furthermore, a cylindrical screening net is installed inside the screening box, the cylindrical screening net is located below the transmission shaft, and the inner surface of the cylindrical screening net is closely attached to the outer periphery of the second spiral blade.

[0013] Furthermore, two dust removal ports are connected through one side of the screening box.

[0014] Furthermore, the bottom of the other end of the second feed barrel is fixed and connected to a discharge hopper.

[0015] 3. Beneficial effects

[0016] Compared with the prior art, the advantages of the present invention are:

[0017] In this solution, by setting a wide-pitch spiral blade 1, rapid feeding of shot sand can be achieved, while by using a narrow-pitch spiral blade 2, the shot sand fragments screened in the cylindrical screening net can be quickly transported and separated out of the feeding tube 2, avoiding the tedious operation of traditional manual cleaning of unqualified shot sand, greatly improving its screening efficiency, and at the same time adding two dust removal ports to facilitate the connection of an external fan for dust removal, thereby reducing dust from falling into the shot material fragments and facilitating the cleaning and reuse of the shot material fragments in the later stage. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a front view structural schematic diagram of the utility model;

[0019] Figure 2 It is a side view structural schematic diagram of the utility model;

[0020] Figure 3 It is a schematic diagram of the top structure of the utility model.

[0021] Description of the numbers in the figure:

[0022] 1. Mounting frame; 2. Equipment platform; 3. Feed barrel 1; 4. Screening box; 5. Feed barrel 2; 6. Transmission shaft; 7. Spiral blade 1; 8. Spiral blade 2; 9. Driving motor; 10. Feed hopper; 11. Cylindrical screening net; 12. Dust removal port; 13. Discharge hopper. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model; it is obvious that the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments, and all other embodiments obtained by ordinary technicians in this field based on the embodiments of the utility model without making creative work are within the scope of protection of the utility model.

[0024] Example

[0025] See also Figure 1-3 A shot sand separator for a shot blasting machine comprises a mounting frame 1 and an equipment platform 2 fixed to one side of the mounting frame 1, a feed barrel 3 is fixedly connected to the top of the mounting frame 1, a screening box 4 is installed on the equipment platform 2, a feed barrel 2 5 is installed at the feed port of the screening box 4, and one end of the feed barrel 2 5 is fixed and connected to one end of the feed barrel 3, a transmission shaft 6 is rotatably connected between the inner wall of one end of the feed barrel 3 and the inner wall of the other end of the feed barrel 2 5, a spiral blade 1 7 and a spiral blade 2 8 are fixedly connected to the outer periphery of the transmission shaft 6, and the spiral blade 1 7 and the spiral blade 2 8 are respectively arranged in the feed barrel 1 3 and the feed barrel 2 5, a driving motor 9 is fixedly installed at the other end of the feed barrel 2 5, and the output shaft of the driving motor 9 is connected to the end of the transmission shaft 6 away from the feed barrel 3 through a pulley group.

[0026] See also Figure 3 The pitch of the spiral blade 1 7 is greater than the pitch of the spiral blade 2 8. When in use, the wide-pitch spiral blade 1 7 can realize rapid feeding of the pellets, while the narrow-pitch spiral blade 2 8 can quickly transport the screened pellets and crushed slag out of the feed barrel 2 5, thereby ensuring the separation effect and improving the screening efficiency.

[0027] See also Figure 3 The outer periphery of the spiral blade 7 is tightly fitted to the inner wall of the feed barrel 3.

[0028] See also Figure 1 or Figure 2A feed hopper 10 is also installed on the mounting frame 1. The feed hopper 10 is located at the top of one end of the feed barrel 3 and is fixed to and connected with the feed barrel 3.

[0029] See also Figure 3 A cylindrical screening net 11 is installed inside the screening box 4 , and the cylindrical screening net 11 is located below the transmission shaft 6 , and the inner surface of the cylindrical screening net 11 is closely attached to the outer periphery of the spiral blade 2 8 .

[0030] See also Figure 1 One side of the screening box 4 is connected with two dust removal ports 12 .

[0031] See also Figure 1 The other end of the feed tube 5 is fixed at the bottom and connected to a discharge hopper 13.

[0032] During use: the pellets are sent to the feed barrel 3 through the feed hopper 10, and then the drive motor 9 is started. With the cooperation of the pulley group, the transmission shaft 6 can drive the spiral blade 1 7 and the spiral blade 2 8 to rotate. While the spiral blade 1 7 rotates, the pellets in the feed barrel 3 can be quickly transported to the feed barrel 2 5. After the pellets are vibrated and screened by the cylindrical screening net 11, qualified pellets fall into the pellet supply system, while unqualified pellets are transported to the other end of the feed barrel 2 5 by the rotating spiral blade 2 8 and discharged from the unloading hopper 13, realizing the function of automatically cleaning and recovering pellets and pellets, greatly improving the efficiency of pellet separation. At the same time, the external fan is connected to the dust removal port 12 on the screening box 4 through the air duct, and the fan is used to clean the dust in the screening process to reduce the dust from falling into the pellets and pellets, which is convenient for the cleaning and reuse of the pellets and pellets in the later stage.

[0033] Finally, it should be noted that in the description of the present invention, it should be noted that the terms "vertical", "up", "down", "horizontal", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they cannot be understood as limitations on the present invention.

[0034] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0035] The above is only a preferred specific implementation of the utility model; however, the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solution and improved ideas of the utility model within the technical scope disclosed by the utility model, which should be included in the protection scope of the utility model.

Claims

1. A shot sand separator for a shot blasting machine, comprising a mounting frame (1) and an equipment platform (2) fixed to one side of the mounting frame (1), characterized in that: A feed barrel 1 (3) is fixedly connected to the top of the mounting frame (1), a screening box (4) is installed on the equipment platform (2), a feed barrel 2 (5) is installed at the feed port of the screening box (4), and one end of the feed barrel 2 (5) is fixed to and connected with one end of the feed barrel 1 (3), a transmission shaft (6) is rotatably connected between the inner wall of one end of the feed barrel 1 (3) and the inner wall of the other end of the feed barrel 2 (5), a spiral blade 1 (7) and a spiral blade 2 (8) are fixedly connected to the outer periphery of the transmission shaft (6), and the spiral blade 1 (7) and the spiral blade 2 (8) are respectively arranged in the feed barrel 1 (3) and the feed barrel 2 (5), and a driving motor (9) is fixedly installed at the other end of the feed barrel 2 (5), and the output shaft of the driving motor (9) is connected to the end of the transmission shaft (6) away from the feed barrel 1 (3) through a pulley group.

2. The shot sand separator for a shot blasting machine according to claim 1, characterized in that: The pitch of the spiral blade one (7) is greater than the pitch of the spiral blade two (8).

3. The shot sand separator for a shot blasting machine according to claim 1, characterized in that: The outer periphery of the spiral blade 1 (7) is tightly fitted to the inner wall of the feed barrel 1 (3).

4. The shot sand separator for a shot blasting machine according to claim 1, characterized in that: A feed hopper (10) is also mounted on the mounting frame (1). The feed hopper (10) is located at the top of one end of the feed barrel (3) and is fixed to and connected to the feed barrel (3).

5. The shot sand separator for a shot blasting machine according to claim 1, characterized in that: A cylindrical screening net (11) is installed inside the screening box (4), the cylindrical screening net (11) is located below the transmission shaft (6), and the inner surface of the cylindrical screening net (11) is in close contact with the outer periphery of the second spiral blade (8).

6. The shot sand separator for a shot blasting machine according to claim 1, characterized in that: Two dust removal ports (12) are connected through one side of the screening box (4).

7. The shot sand separator for a shot blasting machine according to claim 1, characterized in that: The other end of the second feeding cylinder (5) is fixed at the bottom and connected to a discharge hopper (13).