Notebook computer keyboard detection equipment
By designing automated notebook keyboard detection equipment, the error and missed judgment problems caused by manual detection in the prior art are solved, and high-precision and high-speed keyboard detection are achieved.
Patent Information
- Application Number
- CN202421513462.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-28
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2034-06-28
AI Technical Summary
The existing laptop keyboard detection methods mainly rely on manual testing. Affected by human factors, the detection standards cannot be unified, which can easily lead to misjudgment and missed judgments, resulting in the outflow of bad products.
Design a laptop keyboard detection equipment including belt conveyor lines, radio photoelectric sensors, six-axis robots, industrial cameras, laser ranging sensors and keyboard detection mechanisms to realize keyboard detection through automated processes.
Automatic detection of laptop keyboards is realized, avoiding the influence of human factors, improving detection accuracy and efficiency, and reducing the outflow of bad products.
Smart Images

Figure CN222830152U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of detection equipment, in particular to a notebook keyboard detection device. Background Art
[0002] During the use of laptop computers, the keyboard may have quality defects due to various reasons, including missing keys, wrong keys, key presses, paint peeling, jamming, stickiness, failure, oversensitivity and insensitivity. The current main detection method is manual detection, which uses human eye observation to detect missing keys, wrong keys and key paint peeling, and uses the feel of pressing keys to detect jamming, stickiness, failure, oversensitivity and insensitivity.
[0003] Because the current detection method mainly relies on manual inspection, which is affected by human factors and relies on visual observation and hand-feel inspection, the detection standards cannot be unified, which can easily lead to misjudgment, missed judgment, etc., resulting in the outflow of defective products. Utility Model Content
[0004] In order to solve the above problems, the utility model provides a laptop keyboard detection equipment to solve the problem that the existing detection method mainly relies on manual detection, which is affected by human factors and relies on human visual observation and hand feeling detection. The detection standard cannot be unified, which is easy to cause misjudgment, missed judgment, etc., resulting in the outflow of defective products.
[0005] According to a first aspect of the utility model, a laptop keyboard detection device is provided, comprising:
[0006] Belt conveyor line;
[0007] Transmitting photoelectric sensors are installed on both sides of the belt conveyor line, and are located at the detection position of the laptop computer;
[0008] A six-axis manipulator, the bottom of which is fixed to the ground, and the six-axis manipulator is arranged close to a side of the belt conveyor line;
[0009] The gripper is fixedly arranged on the flange surface of the sixth axis of the six-axis manipulator;
[0010] An industrial camera is fixed on the gripper, and the shooting end of the industrial camera is set toward the laptop computer;
[0011] A laser distance measuring sensor is fixedly arranged on the gripper, and a distance measuring end of the laser distance measuring sensor is arranged toward the keyboard surface of the laptop computer;
[0012] A keyboard detection mechanism, the keyboard detection mechanism is fixedly arranged on the gripper, and the detection end of the keyboard detection mechanism is arranged toward the keyboard surface of the laptop computer;
[0013] The control system, the belt conveyor line, the photoelectric sensor, the six-axis manipulator, the industrial camera, the laser distance sensor and the keyboard detection mechanism are all connected to the control system.
[0014] Optionally, the keyboard detection mechanism includes a Z-direction Fn key pressure head detection component, a Z-direction key probe detection component and a Z-direction roller detection component;
[0015] The Z-direction Fn key pressure head detection component and the Z-direction button probe detection component are both fixedly arranged on the gripper, and the Z-direction Fn key pressure head detection component is arranged close to the left side of the Z-direction button probe detection component, and the Z-direction roller wheel detection component is fixedly arranged on the Z-direction button probe detection component, and the Z-direction roller wheel detection component is arranged close to the right side of the Z-direction button probe detection component.
[0016] Optionally, the Z-direction button probe detection assembly includes six probe components, and the six probe components are divided into three rows and arranged in pairs.
[0017] Optionally, the keyboard detection mechanism further includes:
[0018] A first Y-axis adjustment component, the first Y-axis adjustment component is fixedly arranged on the upper end surface of the gripper, and a driving end of the first Y-axis adjustment component extends through the gripper to the bottom of the gripper and is fixedly connected to a first mounting plate located below the gripper, a Z-axis Fn key pressure head detection component is located below the first mounting plate, and the Z-axis Fn key pressure head detection component is located on the left side of the first mounting plate;
[0019] Seven X-direction adjustment mechanisms, six of which are divided into three rows and arranged in two rows, the two X-direction adjustment mechanisms located in the third row are fixedly arranged on the lower end surface of the gripper, and a probe member is provided below the two X-direction adjustment mechanisms located in the third row, the four X-direction adjustment mechanisms located in the first row and the second row and the seventh X-direction adjustment mechanism are fixedly connected to the lower end surface of the first mounting plate, and the driving end of the seventh X-direction adjustment mechanism is fixedly connected to the Z-direction Fn key pressure head detection assembly;
[0020] The second Y-axis adjustment component is fixedly arranged on the upper end surface of the first mounting plate, and the driving end of the second Y-axis adjustment component extends through the first mounting plate to the bottom of the first mounting plate and is fixedly connected to the second mounting plate, and the two X-axis adjustment mechanisms located in the first row are fixedly connected to the second mounting plate, and the driving ends of the four X-axis adjustment mechanisms located in the first row and the second row are each provided with a probe component.
[0021] Optionally, the Z-direction Fn key pressure head detection assembly includes a third mounting plate, a Z-direction Fn key pressure head stepper motor, a Z-direction Fn key pressure head ball screw nut assembly, a Z-direction Fn key pressure head linear guide rail and a Fn pressure head member;
[0022] The top end of the third mounting plate is installed on the corresponding X-direction adjustment mechanism, the Z-direction Fn key press head stepper motor is fixedly set on the third mounting plate, the output shaft of the Z-direction Fn key press head stepper motor is fixedly connected to the screw of the Z-direction Fn key press head ball screw nut assembly, the guide rail of the Z-direction Fn key press head linear guide is fixedly set on the third mounting plate, and the Fn press head component is respectively fixedly connected to the nut of the Z-direction Fn key press head ball screw nut assembly and the slider of the Z-direction Fn key press head linear guide.
[0023] Optionally, each probe component includes a fourth mounting plate, a first Z-direction adjustment assembly, a first pressure sensor and a button probe;
[0024] The fourth mounting plate is fixedly arranged on the corresponding X-axis adjustment mechanism, the first Z-axis adjustment assembly is fixedly arranged on the fourth mounting plate, the driving end of the first Z-axis adjustment assembly is fixedly connected to the first pressure sensor, and the button probe is fixedly arranged on the first pressure sensor.
[0025] Optionally, the Z-axis roller detection assembly is located on the rightmost probe component in the third row.
[0026] Optionally, the six-axis manipulator is fixed to the ground via a manipulator base.
[0027] The utility model provides a laptop keyboard detection equipment, wherein the transmitting photoelectric sensors are installed on both sides of the belt conveyor line, and the transmitting photoelectric sensors are located at the detection position of the laptop computer; the bottom of the six-axis manipulator is fixed to the ground, and the six-axis manipulator is arranged on one side close to the belt conveyor line; the gripper is fixedly arranged on the flange surface of the sixth axis of the six-axis manipulator; the industrial camera is fixedly arranged on the gripper, and the shooting end of the industrial camera is arranged toward the laptop computer; the laser distance measuring sensor is fixedly arranged on the gripper, and the distance measuring end of the laser distance measuring sensor is arranged toward the keyboard surface of the laptop computer; the keyboard detection mechanism is fixedly arranged on the gripper, and the detection end of the keyboard detection mechanism is arranged toward the keyboard surface of the laptop computer; the belt conveyor line, the transmitting photoelectric sensor, the six-axis manipulator, the industrial camera, the laser distance measuring sensor and the keyboard detection mechanism are all connected to the control system, and the laptop keyboard detection equipment of the application can automatically test the keyboard of the laptop computer, is not affected by human factors, can accurately detect keyboard defects, and has high detection accuracy and high efficiency.
[0028] Therefore, the notebook keyboard detection equipment provided by the utility model solves the problem that the existing detection method mainly relies on manual detection, which is affected by human factors and relies on human visual observation and hand feeling detection. The detection standard cannot be unified, which is easy to cause misjudgment, missed judgment, etc., resulting in the outflow of defective products. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1It is a schematic diagram of the overall structure of a notebook keyboard detection device provided by the utility model from a first viewing angle;
[0030] Figure 2 It is a schematic diagram of the overall structure of a notebook keyboard detection device provided by the utility model from a second viewing angle;
[0031] Figure 3 It is a schematic diagram of the overall structure of a notebook keyboard detection device provided by the utility model from a third perspective;
[0032] Figure 4 It is a structural schematic diagram of a first-viewing angle of view of a laptop keyboard detection device provided by the utility model, in which an industrial camera, a laser distance sensor and a keyboard detection mechanism are installed on the gripper;
[0033] Figure 5 The present invention is a schematic structural diagram of a second viewing angle of a laptop keyboard detection device provided by the utility model, in which an industrial camera, a laser distance measuring sensor and a keyboard detection mechanism are installed on the gripper.
[0034] List of reference numerals:
[0035] 1. Belt conveyor line; 2. Photoelectric sensor; 3. Six-axis manipulator; 4. Gripper; 5. Industrial camera; 6. Laser distance sensor; 7. Keyboard detection mechanism; 7-1. Z-direction Fn key pressure head detection component; 7-1-1. Z-direction Fn key pressure head stepper motor; 7-1-2. Z-direction Fn key pressure head ball screw nut assembly; 7-1-3. Z-direction Fn key pressure head linear guide; 7-1-4. Fn pressure head component; 7-2. Z-direction key probe detection component; 7-2-1. Probe component; 7-2-1-1. First Z-direction adjustment component; 7-2-1-2. First pressure sensor; 7-2-1-3. Key probe; 7-3. Z-direction roller detection component; 7-4. First Y-direction adjustment component; 7-5. X-direction adjustment mechanism; 7-6. Second Y-direction adjustment component; 8. Manipulator base; 9. Laptop computer. DETAILED DESCRIPTION
[0036] In order to make the purpose, technical solutions and advantages of the present invention more clear, the implementation methods of the present invention will be further described in detail below with reference to the accompanying drawings.
[0037] In the description of the present invention, it should be understood that the terms "center", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.
[0038] In the description of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0039] Reference Figures 1 to 5 , the utility model provides a notebook keyboard detection equipment, comprising: a belt conveyor line 1;
[0040] The photoelectric sensor 2 is installed on both sides of the belt conveyor line 1, and the photoelectric sensor 2 is located at the detection position of the laptop computer 9;
[0041] The six-axis manipulator 3, the bottom of the six-axis manipulator 1 is fixed to the ground, and the six-axis manipulator 1 is arranged close to one side of the belt conveyor line 1;
[0042] The gripper 4 is fixedly arranged on the flange surface of the sixth axis of the six-axis manipulator 3;
[0043] An industrial camera 5, which is fixedly mounted on the gripper 4, and a shooting end of the industrial camera 5 is disposed toward the laptop computer 9;
[0044] A laser distance measuring sensor 6, wherein the laser distance measuring sensor 6 is fixedly arranged on the gripper 4, and a distance measuring end of the laser distance measuring sensor 6 is arranged toward the keyboard surface of the laptop computer 9;
[0045] A keyboard detection mechanism 7, the keyboard detection mechanism 7 is fixedly arranged on the gripper 4, and the detection end of the keyboard detection mechanism 7 is arranged toward the keyboard surface of the laptop computer 9;
[0046] The control system, the belt conveyor line 1, the radiation photoelectric sensor 2, the six-axis manipulator 3, the industrial camera 5, the laser distance sensor 6 and the keyboard detection mechanism 7 are all connected to the control system.
[0047] Among them, the industrial camera 5 is set to take pictures of the laptop computer 9 and upload them to the control system for comparison with the template, so as to accurately determine whether the keyboard has defects such as missing keys, wrong keys, and paint peeling on the keys, and automatically match the keyboard type after visual photography. The product has high compatibility and can support mixed feeding of various models of laptop computers 9.
[0048] Reference Figures 4 to 5 Optionally, the keyboard detection mechanism 7 includes a Z-direction Fn key pressure head detection component 7-1, a Z-direction key probe detection component 7-2 and a Z-direction roller detection component 7-3;
[0049] The Z-direction Fn key pressure head detection component 7-1 and the Z-direction button probe detection component 7-2 are both fixedly set on the gripper 4, and the Z-direction Fn key pressure head detection component 7-1 is set close to the left side of the Z-direction button probe detection component 7-2, and the Z-direction roller detection component 7-3 is fixedly set on the Z-direction button probe detection component 7-2, and the Z-direction roller detection component 7-3 is set close to the right side of the Z-direction button probe detection component 7-2.
[0050] Among them, the setting of the Fn key pressure head detection component 7-1 can be used to test the combination keys of the keyboard; the setting of the Z-direction key probe detection component 7-2 can test the four corners and the center point of each key, a total of five points, to ensure that there will be no misjudgment or missed judgment; in this application, the Z-direction roller detection component 7-3 can be used to roll and press to quickly detect whether the keyboard has a string key defect.
[0051] Reference Figures 4 to 5 Optionally, the Z-direction button probe detection assembly 7-2 includes six probe components 7-2-1, and the six probe components 7-2-1 are divided into three rows and arranged in pairs.
[0052] Reference Figures 4 to 5 Optionally, the keyboard detection mechanism 7 further includes:
[0053] The first Y-direction adjustment component 7-4 is fixedly arranged on the upper end surface of the gripper 4, and the driving end of the first Y-direction adjustment component 7-4 passes through the gripper 4 and extends to the bottom of the gripper 4, and is fixedly connected to the first mounting plate located below the gripper 4, and the Z-direction Fn key pressure head detection component 7-1 is located below the first mounting plate, and the Z-direction Fn key pressure head detection component 7-1 is located on the left side of the first mounting plate;
[0054] Seven X-direction adjustment mechanisms 7-5, of which six X-direction adjustment mechanisms 7-5 are divided into three rows and arranged in two rows, the two X-direction adjustment mechanisms 7-5 located in the third row are fixedly arranged on the lower end surface of the gripper 4, and a probe component 7-2-1 is provided below the two X-direction adjustment mechanisms 7-5 located in the third row, the four X-direction adjustment mechanisms 7-5 located in the first row and the second row and the seventh X-direction adjustment mechanism 7-5 are fixedly connected to the lower end surface of the first mounting plate, and the driving end of the seventh X-direction adjustment mechanism 7-5 is fixedly connected to the Z-direction Fn key pressure head detection component 7-1;
[0055] The second Y-axis adjustment component 7-6 is fixedly arranged on the upper end surface of the first mounting plate, and the driving end of the second Y-axis adjustment component 7-6 passes through the first mounting plate and extends to the bottom of the first mounting plate and is fixedly connected to the second mounting plate, and the two X-axis adjustment mechanisms 7-5 located in the first row are fixedly connected to the second mounting plate, and the driving ends of the four X-axis adjustment mechanisms 7-5 located in the first row and the second row are each provided with a probe component 7-2-1.
[0056] The first Y-direction adjustment assembly 7-4 is configured to simultaneously drive the four X-direction adjustment mechanisms 7-5 located in the first row and the second row and the seventh X-direction adjustment mechanism 7-5 to reciprocate along the Y direction;
[0057] The second Y-direction adjustment assembly 7-6 is configured to adjust the two X-direction adjustment mechanisms 7-5 located in the first row to reciprocate along the Y direction;
[0058] The seven X-direction adjustment mechanisms 7-5 are provided to drive the six probe components 7-2-1 and the Z-direction Fn key pressure head detection component 7-1 to reciprocate along the X-direction.
[0059] Further, the first Y-direction adjustment assembly 7-4 includes a first Y-direction stepping motor, a first Y-direction ball screw nut assembly and a first Y-direction linear guide;
[0060] The first Y-axis stepper motor is fixedly arranged on the gripper 4, the output shaft of the first Y-axis stepper motor is fixedly connected to the screw of the first Y-axis ball screw nut assembly, the guide rail of the first Y-axis linear guide is fixedly arranged on the lower end surface of the gripper 4, and the nut of the first Y-axis ball screw nut assembly and the slider of the first Y-axis linear guide are both fixedly connected to the first mounting plate.
[0061] Among them, in the present application, the rotation of the first Y-axis stepper motor drives the screw of the first Y-axis ball screw nut assembly to rotate, and then the nut on the first Y-axis ball screw nut assembly can make reciprocating linear motion in the Y direction on the screw, so as to drive the first mounting plate to reciprocate in the Y direction, thereby realizing the simultaneous movement of the probe components 7-2-1 on the first and second rows in the Y direction, and adjusting the distance with the probe component 7-2-1 on the third row.
[0062] Further, the second Y-direction adjustment assembly 7-6 includes a second Y-direction stepping motor, a second Y-direction ball screw nut assembly and a second Y-direction linear guide;
[0063] The second Y-axis stepper motor is fixedly arranged on the upper end surface of the first mounting plate, the output shaft of the second Y-axis stepper motor is fixedly connected to the screw of the second Y-axis ball screw nut assembly, the guide rail of the second Y-axis linear guide is fixedly arranged on the lower end surface of the first mounting plate, and the nut of the second Y-axis ball screw nut assembly and the slider of the second Y-axis linear guide are both fixedly connected to the second mounting plate.
[0064] Among them, in the present application, the rotation of the second Y-axis stepper motor drives the screw of the second Y-axis ball screw nut assembly to rotate, and then the nut on the second Y-axis ball screw nut assembly can make reciprocating linear motion in the Y direction on the screw, so as to drive the second mounting plate to reciprocate in the Y direction, realize the Y-direction movement of the third row of upper probe components 7-2-1, and adjust the distance with the second row of upper probe components 7-2-1.
[0065] Further, each X-direction adjustment mechanism 7-5 includes a first support plate, an X-direction stepping motor, an X-direction ball screw nut assembly and an X-direction linear guide;
[0066] The first support plates are correspondingly installed on the gripper 4, the first mounting plate or the second mounting plate, the X-axis stepper motor is fixedly arranged on the first support plate, the output shaft of the X-axis stepper motor is fixedly connected to the screw of the X-axis ball screw nut assembly, the guide rail of the X-axis linear guide is installed on the corresponding gripper 4, the first mounting plate or the second mounting plate, and the Z-axis Fn key pressure head detection assembly 7-1 or the six probe components 7-2-1 are fixedly arranged on the nut of the corresponding X-axis ball screw nut assembly and the slider of the X-axis linear guide.
[0067] Among them, for the X-direction adjustment mechanism 7-5 installed on the gripper 4, the X-direction adjustment mechanism 7-5 can drive the two probe components 7-2-1 in the third row to reciprocate in the X-direction. For the X-direction adjustment mechanism 7-5 installed on the first mounting plate, the X-direction adjustment mechanism 7-5 can drive the probe components 7-2-1 in the second row and the Z-direction Fn key pressure head detection component 7-1 to reciprocate in the X-direction. For the X-direction adjustment mechanism 7-5 installed on the second mounting plate, it can drive the probe components 7-2-1 in the first row to reciprocate in the X-direction.
[0068] Reference Figures 4 to 5 , Optionally, the Z-direction Fn key pressure head detection assembly 7-1 includes a third mounting plate, a Z-direction Fn key pressure head stepper motor 7-1-1, a Z-direction Fn key pressure head ball screw nut assembly 7-1-2, a Z-direction Fn key pressure head linear guide 7-1-3 and a Fn pressure head component 7-4;
[0069] The top end of the third mounting plate is mounted on the corresponding X-direction adjustment mechanism 7-5, the Z-direction Fn key press head stepper motor 7-1-1 is fixedly mounted on the third mounting plate, the output shaft of the Z-direction Fn key press head stepper motor 7-1-1 is fixedly connected to the screw of the Z-direction Fn key press head ball screw nut assembly 7-1-2, the guide rail of the Z-direction Fn key press head linear guide 7-1-3 is fixedly mounted on the third mounting plate, and the Fn press head component 7-4 is respectively fixedly connected to the nut of the Z-direction Fn key press head ball screw nut assembly 7-1-2 and the slider of the Z-direction Fn key press head linear guide 7-1-3.
[0070] Among them, the rotation of the Z-direction Fn key pressure head stepper motor 7-1-1 drives the screw of the Z-direction Fn key pressure head ball screw nut assembly 7-1-2 to rotate, and then the nut on the Z-direction Fn key pressure head ball screw nut assembly 7-1-2 can make a linear reciprocating motion in the Z direction on the screw, and then drive the Fn pressure head component 7-4 to make a linear reciprocating motion in the Z direction along the guide rail of the Z-direction Fn key pressure head linear guide rail 7-1-3 to adjust the position of the Fn pressure head component 7-4 in the Z direction, and then perform the keyboard combination key test. Of course, the Fn pressure head component 7-4 can be raised when not in use to prevent interference with the test of the keyboard by the probe mechanism 5 and the roller assembly 7.
[0071] Reference Figures 4 to 5 , Optionally, each probe component 7-2-1 includes a fourth mounting plate, a first Z-direction adjustment component 7-2-1-1, a first pressure sensor 7-2-1-2 and a button probe 7-2-1-3;
[0072] The fourth mounting plate is fixedly set on the corresponding X-axis adjustment mechanism 7-5, the first Z-axis adjustment component 7-2-1-1 is fixedly set on the fourth mounting plate, the driving end of the first Z-axis adjustment component 7-2-1-1 is fixedly connected to the first pressure sensor 7-2-1-2, and the button probe 7-2-1-3 is fixedly set on the first pressure sensor 7-2-1-2.
[0073] Among them, the first Z-direction adjustment component 7-2-1-1 can drive the first pressure sensor 7-2-1-2 and the button probe 7-2-1-3 to move back and forth in the Z direction.
[0074] Further, the first Z-direction adjustment assembly includes a first Z-direction stepping motor, a first Z-direction ball screw nut assembly, a first Z-direction linear guide rail and a synchronous pulley assembly;
[0075] The first Z-axis stepper motor is fixedly arranged on the third mounting plate, the output shaft of the first Z-axis stepper motor is fixedly connected to one end of the synchronous pulley, the screw of the first Z-axis ball screw nut assembly is fixedly connected to the other end of the synchronous pulley, the guide rail of the first Z-axis linear guide is fixedly arranged on the third mounting plate, the nut of the first Z-axis ball screw nut assembly and the slider of the first Z-axis linear guide are fixedly connected to the pressure sensor 7-2-1-2.
[0076] Among them, the present application adopts the first pressure sensor 7-2-1-2 to test the pressure of each keyboard pressing and key rebound, and uses the encoder of the first Z-axis stepper motor to record the pressing distance from the start of each pressing to the trigger signal. After each key is tested, the two sets of data are compared with the standard to accurately determine whether there are defects such as jamming, stickiness, failure, oversensitivity and insensitivity.
[0077] In addition, the first Z-direction stepper motor in the present application may have its own encoder or an independent encoder may be provided externally, so as to utilize the encoder of the first Z-direction stepper motor to record the pressing distance from the start of each pressing to the trigger signal.
[0078] Reference Figures 4 to 5 Optionally, the Z-axis roller detection component 7-3 is located on the rightmost probe component 7-2-1 in the third row.
[0079] Reference Figure 1 Optionally, the six-axis manipulator 3 is fixed to the ground via a manipulator base 8 .
[0080] The manipulator base 8 is fixed to the ground by using expansion bolts, and the six-axis manipulator 3 is connected to the manipulator base 8 by using bolts.
[0081] Working principle:
[0082] The present application adopts the method of automatic material feeding of belt conveyor line 1. When the laptop computer 9 to be tested is loaded, it is scanned. The system automatically matches the keyboard template according to the device model information of the laptop computer 9 read by the scanned code, and is transported to the detection position by belt conveyor line 1, triggering the transmitting photoelectric sensor 2, and the belt conveyor line 1 stops running. The six-axis manipulator 3 carries the gripper 4 and moves to the top of the laptop computer 9. The industrial camera 5 takes a picture of the laptop computer 9 and locates it. The relative position between the laptop keyboard and the gripper 4 is calculated. At the same time, the photographed picture is compared with the keyboard template to detect whether the keyboard has defects such as missing keys, wrong keys, and paint peeling on the keys. The laser ranging sensor 6 then measures the relative heights of the three positions on the laptop keyboard surface, determines a surface (keyboard surface) based on the three points, and calculates the angle between the laptop keyboard and the sixth flange axis of the six-axis manipulator 3. The six-axis manipulator 3 adjusts the posture of the gripper 4 so that the probe plane of the probe component 7-2-1 is parallel to the keyboard surface. After the posture adjustment is completed, the system controls the probe component 7 to be probed. -2-1 and Fn key pressure head detection component 7-1 rise along the Z direction to ensure that the Z-direction roller detection component 7-3 is at the lowest point. The six-axis manipulator 3 carries the gripper 4 to move to the roller detection height. Starting from the ESC key, it scrolls and presses the keys row by row from left to right to detect whether there is a string key defect on the keyboard. After the Z-direction roller detection component 7-3 completes the detection, the system controls all probe components 7-2-1 to descend along the Z axis to ensure that the Z-direction roller detection component 7-3 is higher than the probe component 7-2-1 and the Fn key pressure head detection component 7-1. Then, the notebook keyboard is inspected. The notebook keyboard consists of six rows of keys. The probe component 7-2-1 has three rows and six probes. The first, third, and fifth rows of keys are detected first. The combination of keys can be detected by pressing the Fn key pressure head detection component 7-1 and other probe components 7-2-1 in combination. Then, the gripper 4 is moved to detect the second, fourth, and sixth rows of the keyboard. After the detection is completed, the six-axis manipulator 3 moves to a safe position, and the system outputs the detection results and defect types.
[0083] It should be noted that not all steps and modules in the above-mentioned processes and system structure diagrams are necessary, and some steps or modules can be ignored according to actual needs. The execution order of each step is not fixed and can be adjusted as needed. The system structure described in the above-mentioned embodiments can be a physical structure or a logical structure, that is, some modules may be implemented by the same physical entity, or some modules may be implemented by multiple physical entities, or some components in multiple independent devices may be implemented together.
[0084] In the above embodiments, the hardware module can be implemented mechanically or electrically. The above text shows and describes the present invention in detail through the accompanying drawings and preferred embodiments, but the present invention is not limited to these disclosed embodiments. Based on the above multiple embodiments, those skilled in the art can know that the code review methods in the above different embodiments can be combined to obtain more embodiments of the present invention, and these embodiments are also within the protection scope of the present invention.
Claims
1. A laptop keyboard detection device, characterized in that: include: Belt conveyor line (1); A radiation type photoelectric sensor (2), wherein the radiation type photoelectric sensor (2) is installed on both sides of the belt conveyor line (1), and the radiation type photoelectric sensor (2) is located at a detection position of the laptop computer (9); A six-axis manipulator (3), the bottom of which is fixed to the ground, and the six-axis manipulator (3) is arranged close to one side of the belt conveyor line (1); A gripper (4), wherein the gripper (4) is fixedly arranged on a flange surface of the sixth axis of the six-axis manipulator (3); An industrial camera (5), wherein the industrial camera (5) is fixedly mounted on the gripper (4), and a photographing end of the industrial camera (5) is disposed toward the laptop computer (9); A laser distance measuring sensor (6), wherein the laser distance measuring sensor (6) is fixedly arranged on the gripper (4), and a distance measuring end of the laser distance measuring sensor (6) is arranged toward a keyboard surface of the laptop computer (9); A keyboard detection mechanism (7), wherein the keyboard detection mechanism (7) is fixedly arranged on the gripper (4), and a detection end of the keyboard detection mechanism (7) is arranged toward a keyboard surface of the laptop computer (9); A control system, wherein the belt conveyor line (1), the radiation photoelectric sensor (2), the six-axis manipulator (3), the industrial camera (5), the laser distance sensor (6) and the keyboard detection mechanism (7) are all connected to the control system.
2. The laptop keyboard detection equipment according to claim 1, characterized in that: The keyboard detection mechanism (7) comprises a Z-direction Fn key pressure head detection component (7-1), a Z-direction key probe detection component (7-2) and a Z-direction roller detection component (7-3); The Z-direction Fn key pressure head detection component (7-1) and the Z-direction key probe detection component (7-2) are both fixedly arranged on the gripper (4), and the Z-direction Fn key pressure head detection component (7-1) is arranged close to the left side of the Z-direction key probe detection component (7-2), and the Z-direction roller detection component (7-3) is fixedly arranged on the Z-direction key probe detection component (7-2), and the Z-direction roller detection component (7-3) is arranged close to the right side of the Z-direction key probe detection component (7-2).
3. The laptop keyboard detection equipment according to claim 2, characterized in that: The Z-direction button probe detection assembly (7-2) comprises six probe components (7-2-1), and the six probe components (7-2-1) are divided into three rows and arranged in pairs.
4. The laptop keyboard detection equipment according to claim 3, characterized in that: The keyboard detection mechanism (7) further comprises: A first Y-direction adjustment component (7-4), wherein the first Y-direction adjustment component (7-4) is fixedly arranged on the upper end surface of the gripper (4), and a driving end of the first Y-direction adjustment component (7-4) passes through the gripper (4) and extends to the bottom of the gripper (4), and is fixedly connected to a first mounting plate located below the gripper (4), and the Z-direction Fn key pressure head detection component (7-1) is located below the first mounting plate, and the Z-direction Fn key pressure head detection component (7-1) is located on the left side of the first mounting plate; Seven X-direction adjustment mechanisms (7-5), wherein six of the X-direction adjustment mechanisms (7-5) are arranged in three rows, and are arranged in pairs, the two X-direction adjustment mechanisms (7-5) located in the third row are fixedly arranged on the lower end surface of the gripper (4), and a probe component (7-2-1) is provided below each of the two X-direction adjustment mechanisms (7-5) located in the third row, the four X-direction adjustment mechanisms (7-5) located in the first row and the second row and the seventh X-direction adjustment mechanism (7-5) are fixedly connected to the lower end surface of the first mounting plate, and the driving end of the seventh X-direction adjustment mechanism (7-5) is fixedly connected to the Z-direction Fn key pressure head detection component (7-1); A second Y-axis adjustment component (7-6), the second Y-axis adjustment component (7-6) is fixedly arranged on the upper end surface of the first mounting plate, and the driving end of the second Y-axis adjustment component (7-6) passes through the first mounting plate and extends to the bottom of the first mounting plate and is fixedly connected to the second mounting plate, and the two X-axis adjustment mechanisms (7-5) located in the first row are fixedly connected to the second mounting plate, and the driving ends of the four X-axis adjustment mechanisms (7-5) located in the first row and the second row are each provided with a probe component (7-2-1).
5. The laptop keyboard detection equipment according to claim 4, characterized in that: The Z-direction Fn key pressure head detection component (7-1) comprises a third mounting plate, a Z-direction Fn key pressure head stepping motor (7-1-1), a Z-direction Fn key pressure head ball screw nut component (7-1-2), a Z-direction Fn key pressure head linear guide rail (7-1-3) and a Fn pressure head component (7-1-4); The top end of the third mounting plate is mounted on the corresponding X-direction adjustment mechanism (7-5); the Z-direction Fn key pressing head stepping motor (7-1-1) is fixedly arranged on the third mounting plate; the output shaft of the Z-direction Fn key pressing head stepping motor (7-1-1) is fixedly connected to the screw of the Z-direction Fn key pressing head ball screw nut assembly (7-1-2); the guide rail of the Z-direction Fn key pressing head linear guide rail (7-1-3) is fixedly arranged on the third mounting plate; and the Fn key pressing head component (7-1-4) is respectively fixedly connected to the nut of the Z-direction Fn key pressing head ball screw nut assembly (7-1-2) and the slider of the Z-direction Fn key pressing head linear guide rail (7-1-3).
6. The laptop keyboard detection equipment according to claim 5, characterized in that: Each of the probe components (7-2-1) comprises a fourth mounting plate, a first Z-direction adjustment component (7-2-1-1), a first pressure sensor (7-2-1-2) and a key probe (7-2-1-3); The fourth mounting plate is fixedly arranged on the corresponding X-direction adjustment mechanism (7-5), the first Z-direction adjustment component (7-2-1-1) is fixedly arranged on the fourth mounting plate, the driving end of the first Z-direction adjustment component (7-2-1-1) is fixedly connected to the first pressure sensor (7-2-1-2), and the button probe (7-2-1-3) is fixedly arranged on the first pressure sensor (7-2-1-2).
7. The laptop keyboard detection equipment according to claim 6, characterized in that: The Z-axis roller detection assembly (7-3) is located on the rightmost probe component (7-2-1) in the third row.
8. The laptop keyboard detection equipment according to claim 1, characterized in that: The six-axis manipulator (3) is fixed on the ground via a manipulator base (8).