Wire drawing die for heat-resistant aluminum alloy wire
By designing a drawing mold with heat-resistant aluminum alloy wires with motor drive gear transmission system and lubrication device, the problem of inconvenient adjustment of mold holes and high friction force is solved, and the rapid adjustment of mold holes and low friction effect in the drawing process is achieved.
Patent Information
- Application Number
- CN202421084825.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-17
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2034-05-17
AI Technical Summary
When used in the existing drawing molds of heat-resistant aluminum alloy wires, the design of the mold holes is inconvenient to adjust, resulting in the need to select the mold holes when drawing different aluminum alloys, and the friction force is relatively high during the drawing process, which affects the smooth progress of drawing.
A wire drawing mold including a mold body, a rotating shaft, a driven bevel gear, a first motor and a driving bevel gear is designed. The gear transmission system driven by the motor enables the mold hole to be easily adjusted, and the friction during the stretching process is reduced through the arrangement of the oil cavity, ball groove, ball groove and oil groove.
It realizes rapid adjustment of mold holes, adapts to the ductility of different aluminum alloys, reduces friction during the drawing process, and improves the smoothness and efficiency of drawing.
Smart Images

Figure CN222830369U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wire drawing dies, in particular to a wire drawing die for a heat-resistant aluminum alloy conductor. Background Art
[0002] A wire drawing die is a tool that forces metal to pass through a die under external force during metal pressure processing, compresses the metal's cross-sectional area, and obtains the required cross-sectional shape and size. Wire drawing dies are widely used, such as high-precision wires used in electronic devices, radars, televisions, instruments, and aerospace, as well as commonly used tungsten wires, molybdenum wires, stainless steel wires, wire and cable wires, and various alloy wires. Diamond wire drawing dies use natural diamonds as raw materials, so they have extremely strong wear resistance and extremely high service life. The production process of wire drawing die inserts includes several process steps such as die pressing, die drawing, and turning. The wire drawing die passes the metal wire through the die, making it from coarse to fine, and gradually reaches the size people need. This special die is a wire drawing die. The core of the wire drawing die is generally made of natural diamonds and artificial diamonds (artificial diamonds include GE, PCD, synthetic materials, etc.); copper wire drawing dies belong to soft wire drawing dies, and there are also hard wire drawing dies, such as tungsten wire drawing, etc. The angle of the compression zone of the tungsten wire drawing die is relatively small, generally 12-14 degrees.
[0003] When using the existing wire drawing dies for heat-resistant aluminum alloy wires, the design of the die hole needs to determine the size and shape according to the requirements of the wire to ensure that the wire can be properly stretched and deformed during the wire drawing process. However, the size of the existing die hole is not easy to adjust. When drawing different aluminum alloys, due to different ductility, it is necessary to select a corresponding die hole. It is troublesome to replace the die hole of the existing wire drawing die, and the friction force during the wire drawing process is large, which is not conducive to the smooth progress of the wire drawing process. Utility Model Content
[0004] 1. Technical issues to be resolved
[0005] In view of the deficiencies in the prior art, the utility model provides a wire drawing die for a heat-resistant aluminum alloy conductor, which solves the problems raised in the above-mentioned background technology.
[0006] (II) Technical solution
[0007] To achieve the above purpose, the utility model is implemented through the following technical solutions: a wire drawing die for a heat-resistant aluminum alloy wire, comprising a mounting plate, a mounting block is fixedly connected to the lower surface of the mounting plate, a rotating groove is provided on the lower surface of the mounting block, a die body is rotatably connected to the surface of the rotating groove through a bearing, a rotating shaft is fixedly connected to the right side surface of the die body, a driven bevel gear is fixedly connected to the right end surface of the rotating shaft, a cavity is provided inside the mounting block, a motor slot is provided on the front side of the mounting block, a maintenance door is hinged on the right side of the motor slot, a first motor is installed inside the motor slot, a die hole is provided on the surface of the die body, an oil cavity is provided inside the die body, an oil filling port is provided on the back side of the die body, a ball groove is provided on the surface of the die hole, and balls roll on the surface of the ball groove.
[0008] Optionally, a bearing is provided at the connection between the rotating shaft and the right side of the rotating groove, the output end of the first motor is fixedly connected to a driving bevel gear, a bearing is provided at the connection between the output end of the driving bevel gear and the bottom surface of the motor groove, and the surface of the driving bevel gear is meshed with a driven bevel gear.
[0009] Optionally, the cavity is located below the motor slot, and the driven bevel gear and the driving bevel gear are both arranged in the cavity.
[0010] Optionally, the number of the mold holes is six in total and they are distributed in a circular array, and the size of each mold hole is uniformly distributed.
[0011] Optionally, the upper portion of the ball groove is communicated with the oil chamber, and an oil groove is provided on the surface of the ball.
[0012] Optionally, two ball grooves and balls are provided on the surface of each mold hole, and the ball grooves and balls are symmetrically distributed.
[0013] (III) Beneficial effects
[0014] The utility model provides a wire drawing die for a heat-resistant aluminum alloy conductor, which has the following beneficial effects:
[0015] 1. The wire drawing die for heat-resistant aluminum alloy wire has the effect of facilitating the adjustment of the size of the die hole through the arrangement of the die body, the rotating shaft, the driven bevel gear, the first motor and the driving bevel gear. When in use, the staff selects a suitable die hole according to the ductility of the aluminum alloy, and rotates the suitable die hole to the bottom. During the adjustment process, the first motor is controlled to drive the driving bevel gear to rotate, and the driving bevel gear then drives the driven bevel gear. The driven bevel gear drives the die body to rotate in the rotating groove through the rotating shaft, so that the suitable die hole on the surface of the die body is rotated to the bottom of the mounting block. The aluminum alloy is stretched through the die hole to gradually become thinner, and the stretching of the aluminum alloy is completed. The device is highly practical and can quickly adjust the suitable die hole, thereby achieving the purpose of easy adjustment.
[0016] 2. The wire drawing die of the heat-resistant aluminum alloy wire has the effect of reducing friction during the drawing process by arranging the oil cavity, the ball groove, the ball and the oil groove. When in use, when the aluminum alloy wire is drawn through the die hole, when the aluminum alloy wire just enters the die hole, the surface of the aluminum alloy wire contacts the ball. As the aluminum alloy wire moves to the left, the ball is driven to roll in the ball groove. Since lubricant is injected into the oil cavity, an oil groove is provided on the surface of the ball. When the oil groove on the surface of the ball rolls into the oil cavity, the lubricant in the oil cavity enters the oil groove. As the oil groove rotates, the lubricant in the oil cavity is brought out, and the lubricant flows to the inlet of the die hole, so that the lubricant is stained on the surface of the aluminum alloy wire. By applying lubricant to the surface of the aluminum alloy wire, the friction during the drawing process is reduced, and the purpose of facilitating deformation during the wire drawing process is achieved. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;
[0018] Figure 2 It is a schematic diagram of the structure of the side cross-section of the utility model;
[0019] Figure 3 For this utility model Figure 2 The structural diagram at A in the middle;
[0020] Figure 4 It is a structural schematic diagram of the front section of the mold body of the utility model.
[0021] In the figure: 1. mounting plate; 2. mounting block; 3. rotating groove; 4. mold body; 5. rotating shaft; 6. driven bevel gear; 7. cavity; 8. motor groove; 9. maintenance door; 10. first motor; 11. driving bevel gear; 12. oil cavity; 13. oil filling port; 14. mold hole; 15. ball groove; 16. ball; 17. oil groove. DETAILED DESCRIPTION
[0022] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0023] Example 1
[0024] See also Figure 1 , Figure 2 and Figure 4The utility model provides a technical solution: a wire drawing die for a heat-resistant aluminum alloy wire, comprising a mounting plate 1, a mounting block 2 is fixedly connected to the lower surface of the mounting plate 1, a rotating groove 3 is provided on the lower surface of the mounting block 2, a die body 4 is rotatably connected to the surface of the rotating groove 3 through a bearing, a rotating shaft 5 is fixedly connected to the right side of the die body 4, a driven bevel gear 6 is fixedly connected to the right end face of the rotating shaft 5, a cavity 7 is provided inside the mounting block 2, a motor slot 8 is provided on the front side of the mounting block 2, a maintenance door 9 is hinged on the right side of the motor slot 8, and a first motor 1 is installed inside the motor slot 8 0, a mold hole 14 is opened on the surface of the mold body 4, a bearing is arranged at the connection between the rotating shaft 5 and the right side of the rotating groove 3, the output end of the first motor 10 is fixedly connected with a driving bevel gear 11, and a bearing is arranged at the connection between the output end of the driving bevel gear 11 and the bottom surface of the motor groove 8, the surface of the driving bevel gear 11 is meshed with a driven bevel gear 6, the cavity 7 is located below the motor groove 8, the driven bevel gear 6 and the driving bevel gear 11 are both arranged in the cavity 7, the number of the mold holes 14 is six, and they are distributed in a circular array, and the size of each mold hole 14 is uniformly distributed.
[0025] In order to achieve the purpose of easy adjustment, when in use, the staff selects the appropriate mold hole 14 according to the ductility of the aluminum alloy, so that the appropriate mold hole 14 is rotated to just below. During the adjustment process, the first motor 10 is controlled to drive the active bevel gear 11 to rotate, and the active bevel gear 11 then drives the driven bevel gear 6. The driven bevel gear 6 drives the mold body 4 to rotate in the rotating groove 3 through the rotating shaft 5, so that the appropriate mold hole 14 on the surface of the mold body 4 is rotated to just below the mounting block 2. The aluminum alloy is stretched through the mold hole 14 to make it gradually thinner, thereby completing the stretching of the aluminum alloy. The device is highly practical and can quickly adjust the appropriate mold hole 14, thereby achieving the purpose of easy adjustment.
[0026] Example 2
[0027] See also Figures 1 to 3 The utility model provides a technical solution: a wire drawing die for a heat-resistant aluminum alloy wire, comprising a mounting plate 1, a mounting block 2 is fixedly connected to the lower surface of the mounting plate 1, a rotating groove 3 is provided on the lower surface of the mounting block 2, a die body 4 is rotatably connected to the surface of the rotating groove 3 through a bearing, a die hole 14 is provided on the surface of the die body 4, an oil cavity 12 is provided inside the die body 4, an oil filling port 13 is provided on the back of the die body 4, a ball groove 15 is provided on the surface of the die hole 14, a ball 16 rolls on the surface of the ball groove 15, there are six die holes 14 in total, and they are distributed in a circular array, the size of each die hole 14 is uniformly distributed, the upper part of the ball groove 15 is communicated with the oil cavity 12, the surface of the ball 16 is provided with an oil groove 17, and the surface of each die hole 14 is provided with two ball grooves 15 and a ball 16, and the ball grooves 15 and the ball 16 are symmetrically distributed.
[0028] In order to achieve the purpose of facilitating deformation during the wire drawing process, when the aluminum alloy wire is stretched through the die hole 14, when the aluminum alloy wire just enters the die hole 14, the surface of the aluminum alloy wire contacts the ball 16, and as the aluminum alloy wire moves to the left, the ball 16 is driven to roll in the ball groove 15. Since lubricating material is injected into the oil chamber 12, an oil groove 17 is provided on the surface of the ball 16. When the oil groove 17 on the surface of the ball 16 rolls into the oil chamber 12, the lubricating material in the oil chamber 12 enters the oil groove 17. As the oil groove 17 rotates, the lubricating material in the oil chamber 12 is brought out, and the lubricating material flows to the inlet of the die hole 14, so that the lubricating oil is stained on the surface of the aluminum alloy wire. By applying lubricating oil to the surface of the aluminum alloy wire, the friction during the stretching process is reduced, and the purpose of facilitating deformation during the wire drawing process is achieved.
[0029] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A wire drawing die for a heat-resistant aluminum alloy conductor, comprising a mounting plate (1), characterized in that: The lower surface of the mounting plate (1) is fixedly connected to a mounting block (2), the lower surface of the mounting block (2) is provided with a rotation groove (3), the surface of the rotation groove (3) is rotationally connected to a mold body (4) via a bearing, the right side surface of the mold body (4) is fixedly connected to a rotating shaft (5), the right end surface of the rotating shaft (5) is fixedly connected to a driven bevel gear (6), a cavity (7) is provided inside the mounting block (2), a motor groove (8) is provided on the front side of the mounting block (2), a maintenance door (9) is hinged on the right side of the motor groove (8), a first motor (10) is installed inside the motor groove (8), a mold hole (14) is provided on the surface of the mold body (4), an oil cavity (12) is provided inside the mold body (4), an oil filling port (13) is provided on the back side of the mold body (4), a ball groove (15) is provided on the surface of the mold hole (14), and a ball (16) rolls on the surface of the ball groove (15).
2. The wire drawing die for heat-resistant aluminum alloy conductor according to claim 1, characterized in that: A bearing is provided at the connection between the rotating shaft (5) and the right side surface of the rotating groove (3); the output end of the first motor (10) is fixedly connected to a driving bevel gear (11); a bearing is provided at the connection between the output end of the driving bevel gear (11) and the bottom surface of the motor groove (8); and the surface of the driving bevel gear (11) is meshed with a driven bevel gear (6).
3. The wire drawing die for heat-resistant aluminum alloy conductor according to claim 1, characterized in that: The cavity (7) is located below the motor slot (8), and the driven bevel gear (6) and the driving bevel gear (11) are both arranged in the cavity (7).
4. The wire drawing die for heat-resistant aluminum alloy conductor according to claim 1, characterized in that: The number of the die holes (14) is six in total and they are distributed in a circular array, and the size of each die hole (14) is uniformly distributed.
5. The wire drawing die for heat-resistant aluminum alloy conductor according to claim 1, characterized in that: The upper portion of the ball groove (15) is in communication with the oil chamber (12), and an oil groove (17) is provided on the surface of the ball (16).
6. The wire drawing die for heat-resistant aluminum alloy conductor according to claim 5, characterized in that: The surface of each mold hole (14) is provided with two ball grooves (15) and rolling balls (16), and the ball grooves (15) and rolling balls (16) are symmetrically distributed.