Fixture for motorcycle fuel tank machining

By designing a clamp for motorcycle fuel tank processing, and using screws and clamping components to fix the inclined surface of motorcycle fuel tank in a horizontal state, the problem of difficulty in processing the arc surface of motorcycle fuel tank in the prior art is solved, and processing efficiency is improved.

CN222831046UActive Publication Date: 2025-05-06CHONGQING JINLUN MACHINERY MFG CO LTD
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Patent Information

Application Number
CN202421629662.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-09
Publication Date
2025-05-06
Estimated Expiration
2034-07-09

AI Technical Summary

Technical Problem

The prior art is difficult to effectively fix and process the arc surface of the motorcycle fuel tank, especially when the arc surface is inclined, which affects the efficiency of processing operations.

Method used

A clamp for processing motorcycle fuel tanks is designed, including a base plate, a screw and a clamping assembly. By placing the motorcycle fuel tank on the bottom plate, the screw is rotated to make the inclined surface of the motorcycle fuel tank be in a horizontal state by placing the motorcycle fuel tank on the bottom plate and the first wedge block, and then clamping the side walls with the clamping assembly to secure the motorcycle fuel tank.

Benefits of technology

The inclined surface of the motorcycle fuel tank is achieved to stabilize and process, improve processing efficiency, and facilitate subsequent batch processing.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222831046U_ABST
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Abstract

The utility model provides a motorcycle fuel tank machining clamp which comprises a bottom plate, a screw rod and a clamping assembly, a concave frame is fixedly arranged at the top of the bottom plate, a rotating shaft is rotatably arranged at an opening of the concave frame, an L-shaped abutting plate is fixedly arranged on the rotating shaft, and a first wedge block is arranged at the end, away from the abutting plate, of the top of the bottom plate in a sliding mode; the concave frame comprises a middle plate and two wing plates, the two wing plates are arranged at the two ends of the middle plate and are perpendicular to the middle plate, the threaded rod horizontally penetrates through the side wall of the middle plate and then is rotationally connected with the side wall of the first wedge block, and the threaded rod is in threaded connection with the middle plate; the clamping assembly is arranged at the top of the bottom plate and used for clamping the motorcycle fuel tank placed on the bottom plate, and the problem that in the prior art, when the arc-shaped face of the motorcycle fuel tank is machined, the arc-shaped face is inclined, and machining operation is not facilitated is solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of motorcycle oil tank processing, in particular to a clamp for motorcycle oil tank processing. Background Art

[0002] The motorcycle fuel tank is an important component for storing fuel, usually located at the bottom and middle of the vehicle body. The motorcycle fuel tank is usually welded from multiple components. During the processing of the motorcycle fuel tank, the motorcycle fuel tank needs to be fixed. In order to maximize the use of space, provide the largest capacity, and be more streamlined and beautiful in appearance, the motorcycle fuel tank often has an arc-shaped portion. During the processing of the motorcycle fuel tank, it is difficult to fix the motorcycle fuel tank, and a special fixture needs to be designed.

[0003] For example, a Chinese patent with publication number CN215393436U discloses a welding machine clamp device for motorcycle fuel tank production, which places a square fuel tank on a square bottom plate, pushes an L-shaped fixing plate to clamp the side wall of the fuel tank through a spring, and fixes the L-shaped fixing plate to the square bottom plate through fastening bolts to complete the clamping and fixing of the square fuel tank body, and then the nozzle body is clamped between the arc-shaped clamping blocks, so as to facilitate welding of the nozzle body to the square fuel tank. The inventor found that the top of most motorcycle fuel tanks is inclined in an arc shape. If the fuel nozzle is set on the inclined surface, it will affect the welding process of the fuel nozzle. Utility Model Content

[0004] In view of the deficiencies in the prior art, the utility model provides a clamp for machining a motorcycle fuel tank, which solves the problem in the prior art that when machining the arcuate surface of the motorcycle fuel tank, the arcuate surface is inclined, which is not conducive to machining operations.

[0005] According to an embodiment of the utility model, a clamp for processing a motorcycle fuel tank comprises a base plate, a screw and a clamping assembly, a concave frame is fixedly provided on the top of the base plate, a rotating shaft is rotatably provided at the opening of the concave frame, an L-shaped abutment plate is fixedly provided on the rotating shaft, a first wedge block is slidably provided at one end of the top of the base plate away from the abutment plate; the concave frame comprises an intermediate plate and two wing plates, the two wing plates are arranged at both ends of the intermediate plate and are perpendicular to the intermediate plate, the screw horizontally passes through the side wall of the intermediate plate and is rotatably connected to the side wall of the first wedge block, and the screw is threadedly connected to the intermediate plate; the clamping assembly is arranged on the top of the base plate, and the clamping assembly is used to clamp the motorcycle fuel tank placed on the base plate.

[0006] Compared with the prior art, the utility model has the following beneficial effects: by placing the motorcycle fuel tank on the bottom plate, the abutment plate and the first wedge block are respectively abutted against the two ends of the motorcycle fuel tank, and the first wedge block is moved toward the abutment plate by rotating the screw rod and pushes one end of the motorcycle fuel tank to lift until the inclined surface of the motorcycle fuel tank is in a horizontal state, and then the side wall of the motorcycle fuel tank is clamped by a clamping assembly to fix the motorcycle fuel tank, so that workers can conveniently process the inclined surface of the motorcycle fuel tank. Due to the positioning of the abutment plate and the first wedge block, it is also convenient for subsequent batch processing of the motorcycle fuel tanks, thereby facilitating the processing of the inclined surface of the motorcycle fuel tank while also ensuring processing efficiency.

[0007] Furthermore, the clamping assembly includes: a clamping plate, which is divided into two pieces, and both clamping plates are located on the inner sides of the two wing plates of the concave frame. Both clamping plates are slidably connected to the bottom plate, and a driving assembly is provided on the bottom plate to drive the two clamping plates to move toward or away from each other.

[0008] Furthermore, the driving assembly includes: a bidirectional screw rod, a mounting groove is opened on the top of the base plate, the bidirectional screw rod is horizontally and rotatably arranged in the mounting groove, the two ends of the bidirectional screw rod are respectively threadedly connected to the two clamping plates, one end of the bidirectional screw rod passes through the mounting groove and is connected to the first motor, and the first motor is fixedly connected to the side wall of the base plate.

[0009] Furthermore, receiving grooves are provided on the inner walls of the two wing plates of the concave frame, and each receiving groove is for receiving a corresponding clamping plate.

[0010] Furthermore, a rubber pad is provided on the side wall of each clamping plate.

[0011] Furthermore, it also includes springs, both ends of the abutment plate are arranged on the springs, and one end of each spring away from the abutment plate is fixedly connected to the end of the concave frame wing plate.

[0012] Furthermore, it also includes a base, the top of the base is recessed to form an installation cavity, a second motor is fixed in the installation cavity, a rotating disk is fixed vertically upward at the output end of the second motor, and the top of the rotating disk is fixedly connected to the bottom of the base plate.

[0013] Furthermore, it also includes a second wedge block, which is detachably arranged on the inclined surface of the first wedge block. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is an overall structural diagram of an embodiment of the utility model.

[0015] Figure 2 It is a front view of an embodiment of the utility model.

[0016] Figure 3 It is a top view of an embodiment of the utility model.

[0017] Figure 4 It is a cross-sectional view of an embodiment of the utility model.

[0018] In the above drawings: 1, bottom plate; 2, concave frame; 3, abutment plate; 4, first wedge block; 5, screw; 201, middle plate; 202, wing plate; 6, clamping plate; 7, bidirectional screw; 8, first motor; 9, receiving groove; 10, rubber pad; 11, spring; 12, base; 13, second motor; 14, rotating disk; 15, second wedge block. DETAILED DESCRIPTION

[0019] The technical solution of the present utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0020] like Figure 1As shown in FIG. 3 , an embodiment of the utility model proposes a clamp for processing a motorcycle fuel tank, comprising a base plate 1, a screw rod 5 and a clamping assembly, a concave frame 2 is fixedly provided on the top of the base plate 1, a rotating shaft is rotatably provided at the opening of the concave frame 2, an L-shaped abutment plate 3 is fixedly provided on the rotating shaft, a first wedge block 4 is slidably provided at one end of the top of the base plate 1 away from the abutment plate 3; the concave frame 2 comprises an intermediate plate 201 and two wing plates 202, the two wing plates 202 are arranged at both ends of the intermediate plate 201 and are perpendicular to the intermediate plate 201, the screw rod 5 horizontally passes through the side wall of the intermediate plate 201 and is rotatably connected to the side wall of the first wedge block 4, and the screw rod 5 is threadedly connected to the intermediate plate 201; the clamping assembly is arranged on the top of the base plate 1, and the clamping assembly is used to clamp the motorcycle fuel tank placed on the base plate 1. In this embodiment, a recessed groove is provided at the top of one end of the bottom plate 1 close to the abutment plate 3, and the recessed groove is used to accommodate the horizontal portion of the L-shaped abutment plate 3. When the horizontal portion of the abutment plate 3 is accommodated in the recessed groove, the highest point of the horizontal portion of the abutment plate 3 is flush with the top of the bottom plate 1. When processing the motorcycle fuel tank, one end of the motorcycle fuel tank is abutted against the L-shaped abutment plate 3, so that the bottom edge of the motorcycle fuel tank is stuck at the corner of the L-shaped abutment plate 3, and then the entire motorcycle fuel tank is placed on the bottom plate 1, and then the screw rod 5 is rotated. In this embodiment, a cross handle is provided at one end of the screw rod 5 located outside the concave frame 2 for facilitating the turning of the screw rod 5. By rotating the screw rod 5, the screw rod 5 is screwed into the concave frame 2, thereby pushing the first wedge block 4 to abut against the motorcycle fuel tank. On the side wall of the motorcycle, the inclined surface of the first wedge block 4 faces the motorcycle fuel tank, so that the first wedge block 4 pushes one end of the motorcycle fuel tank to lift, and finally makes the inclined arc surface of the motorcycle fuel tank horizontal. At this time, the abutment block will rotate at a certain angle to adapt to the rotation of the motorcycle fuel tank. Finally, the two sides of the motorcycle fuel tank are clamped by the clamping assembly, which is convenient for workers to process the motorcycle fuel tank, such as processing the oil nozzle set on the inclined surface. When performing batch processing later, it is only necessary to loosen the clamping assembly, abut one end of the motorcycle fuel tank to be processed on the abutment plate 3 and the other end on the inclined surface of the first wedge block 4, and then clamp the two sides of the motorcycle fuel tank through the clamping assembly, thereby facilitating workers to process the inclined surface of the motorcycle fuel tank.

[0021] like Figure 1 and 3 As shown, further, the clamping assembly includes: a clamping plate 6, the clamping plates 6 are two pieces, the two clamping plates 6 are both located on the inner side of the two wing plates 202 of the concave frame 2, the two clamping plates 6 are both slidably connected with the bottom plate 1, and the bottom plate 1 is provided with a driving assembly for driving the two clamping plates 6 to move toward or away from each other. Specifically, after the first wedge block 4 and the abutting plate 3 cooperate to abut the inclined surface of the motorcycle fuel tank to be horizontal, the driving assembly is started, and the driving assembly pushes the two clamping plates 6 to clamp the motorcycle fuel tank. Since the driving assembly drives the two clamping plates 6 to move at the same time, the motorcycle fuel tank will be "centered", which can facilitate subsequent batch processing.

[0022] like Figure 1 and 3 As shown, further, the driving assembly includes: a bidirectional screw rod 7, a mounting groove is provided on the top of the base plate 1, the bidirectional screw rod 7 is horizontally and rotatably arranged in the mounting groove, the two ends of the bidirectional screw rod 7 are respectively threadedly connected to the two clamping plates 6, one end of the bidirectional screw rod 7 is connected to the first motor 8 after passing through the mounting groove, and the first motor 8 is fixedly connected to the side wall of the base plate 1. In this embodiment, the two clamping plates 6 are slidably arranged on the mounting groove through a connecting block, and the two ends of the bidirectional screw rod 7 are respectively threadedly connected to the two clamping plates 6. When clamping the motorcycle fuel tank, the first motor 8 is started, and the first motor 8 rotates to drive the bidirectional screw rod 7 to rotate. The clamping plates 6 at both ends of the bidirectional screw rod 7 move simultaneously along the length direction of the mounting groove under the push of the bidirectional screw rod 7, thereby achieving the purpose of clamping the motorcycle fuel tank.

[0023] like Figure 1 As shown, further, the inner walls of the two wing plates 202 of the concave frame 2 are provided with receiving grooves 9, and each receiving groove 9 is for receiving the corresponding clamping plate 6. In order to allow the device to clamp a wider motorcycle fuel tank, when necessary, the two clamping plates 6 can be received in the corresponding receiving grooves 9 to avoid the clamping plates 6 arranged on the inner sides of the two wing plates 202 blocking the motorcycle fuel tank from being placed in, so that the maximum width of the top of the bottom plate 1 for the motorcycle fuel tank to be placed in is increased.

[0024] like Figure 1 and 3 As shown, further, each side wall of the clamping plate 6 is provided with a rubber pad 10. Specifically, a plurality of protruding rubber particles are provided on the side wall of the rubber pad 10. When the rubber pad 10 of the side wall of the clamping plate 6 is pressed against the side wall of the motorcycle fuel tank, the rubber pad 10 is elastic and compressible, and is squeezed and deformed when clamped on the side wall of the motorcycle fuel tank, thereby generating greater lateral friction and pressure, thereby improving the stability of the clamping plate 6 when clamping the motorcycle fuel tank.

[0025] like Figure 2 —4, further, it also includes springs 11, both ends of the abutment plate 3 are arranged on the springs 11, and one end of each spring 11 away from the abutment plate 3 is fixedly connected to the end of the wing plate 202 of the concave frame 2. The spring 11 pulls the end of the L-shaped abutment plate 3 away from the bottom plate 1 to rotate toward the side wall of the concave frame 2, so that the abutment plate 3 always abuts against the side wall of the motorcycle fuel tank, which plays a positioning role.

[0026] like Figure 4As shown, further, it also includes a base 12, the top of the base 12 is recessed to form an installation cavity, a second motor 13 is fixedly arranged in the installation cavity, a rotating disk 14 is fixedly arranged vertically upward at the output end of the second motor 13, and the top of the rotating disk 14 is fixedly connected to the bottom of the bottom plate 1. In order to facilitate the processing of various positions of the motorcycle fuel tank, when necessary, the second motor 13 is started, the second motor 13 drives the rotating disk 14 to rotate, and the rotating disk 14 drives the bottom plate 1 to rotate, so that the worker does not need to move, and can turn the side of the motorcycle fuel tank away from himself to the side facing him, so as to facilitate the processing of this side of the motorcycle fuel tank.

[0027] like Figure 1 —4, further, it also includes a second wedge block 15, which is detachably arranged on the inclined surface of the first wedge block 4. Specifically, the inclined surface of the second wedge block 15 is arranged opposite to the inclined surface of the first wedge block 4, and is detachably connected by bolts or clamping. When it is not necessary to process the inclined surface of the motorcycle oil tank, the second wedge block 15 is arranged on the inclined surface of the first wedge block 4, and the side of the second wedge block 15 facing the abutment plate 3 is a straight surface. The second wedge block 15 cooperates with the abutment plate 3 to clamp and fix the motorcycle oil tank, which is convenient for workers to process the surface of the motorcycle oil tank.

[0028] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the purpose and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.

Claims

1. A fixture for processing a motorcycle fuel tank, characterized in that: include: A bottom plate (1), a concave frame (2) is fixedly provided on the top of the bottom plate (1), a rotating shaft is rotatably provided at the opening of the concave frame (2), an L-shaped abutment plate (3) is fixedly provided on the rotating shaft, and a first wedge block (4) is slidably provided on one end of the top of the bottom plate (1) away from the abutment plate (3); The concave frame (2) comprises a middle plate (201) and two wing plates (202), the two wing plates (202) are arranged at both ends of the middle plate (201) and are perpendicular to the middle plate (201), the screw rod (5) horizontally passes through the side wall of the middle plate (201) and is rotatably connected to the side wall of the first wedge block (4), and the screw rod (5) is threadedly connected to the middle plate (201); A clamping assembly is arranged on the top of the base plate (1), and is used to clamp a motorcycle fuel tank placed on the base plate (1).

2. A motorcycle fuel tank processing fixture as claimed in claim 1, characterized in that The clamping assembly comprises: a clamping plate (6), wherein the clamping plates (6) are two pieces, and the two clamping plates (6) are both located on the inner sides of the two wing plates (202) of the concave frame (2). The two clamping plates (6) are both slidably connected to the bottom plate (1), and a driving assembly is provided on the bottom plate (1) for driving the two clamping plates (6) to move toward or away from each other.

3. A motorcycle fuel tank processing fixture as claimed in claim 2, characterized in that: The driving assembly comprises: a bidirectional screw rod (7); a mounting groove is provided on the top of the base plate (1); the bidirectional screw rod (7) is horizontally and rotatably arranged in the mounting groove; the two ends of the bidirectional screw rod (7) are respectively threadedly connected to the two clamping plates (6); one end of the bidirectional screw rod (7) passes through the mounting groove and is connected to a first motor (8); the first motor (8) is fixedly connected to the side wall of the base plate (1).

4. A motorcycle fuel tank processing fixture as claimed in claim 3, characterized in that: The inner walls of the two wing plates (202) of the concave frame (2) are both provided with receiving grooves (9), and each receiving groove (9) is for receiving a corresponding clamping plate (6).

5. A motorcycle fuel tank processing fixture as claimed in claim 2, characterized in that: The side wall of each clamping plate (6) is provided with a rubber pad (10).

6. A motorcycle fuel tank processing fixture as claimed in claim 1, characterized in that: It also includes a spring (11), both ends of the abutment plate (3) are arranged on the spring (11), and one end of each spring (11) away from the abutment plate (3) is fixedly connected to the end of the wing plate (202) of the concave frame (2).

7. A motorcycle fuel tank machining fixture as claimed in claim 1, characterized in that: It also comprises a base (12), the top of the base (12) is recessed to form a mounting cavity, a second motor (13) is fixedly arranged in the mounting cavity, a rotating disk (14) is fixedly arranged vertically upward at the output end of the second motor (13), and the top of the rotating disk (14) is fixedly connected to the bottom of the base plate (1).

8. A motorcycle fuel tank machining fixture as claimed in claim 1, characterized in that: It also includes a second wedge block (15), which is detachably arranged on the inclined surface of the first wedge block (4).

Citation Information

Patent Citations

  • Welding machine clamp device for motorcycle fuel tank production

    CN215393436U