Fixing tool for hydraulic cylinder manufacturing
By designing fixed tooling for hydraulic cylinder manufacturing with multiple processing grooves and extrusion mechanisms, the problem of low fixing processing efficiency of a single end cover in the prior art is solved, and stable processing and efficient production of multiple workpieces are achieved.
Patent Information
- Application Number
- CN202421506735.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-28
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2034-06-28
AI Technical Summary
The existing fixed tooling for hydraulic cylinder manufacturing can only fix the single end cover, resulting in low processing efficiency and operators need to clamp frequently, resulting in fatigue.
A fixed tool for hydraulic cylinder manufacturing is designed, including a workbench and a workpiece body. A plurality of processing grooves and clamping grooves are provided on the top of the workpiece body. A clamping plate and an extrusion mechanism are provided in the clamping groove. The clamping plate is moved in the clamping groove through a sliding assembly. The extrusion mechanism drives the extrusion block and the clamping plate to move closer and away from each other through a rotating screw, thereby realizing clamping and fixing of multiple workpieces.
Through the design of multiple machining grooves and extrusion mechanisms, stable machining of multiple workpieces is achieved, processing efficiency is improved, clamping frequency of operators is reduced, and fatigue of operators is reduced.
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Figure CN222831258U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of hydraulic cylinder processing, in particular to a fixed tooling for manufacturing a hydraulic cylinder. Background Art
[0002] The hydraulic cylinder is a hydraulic actuator that converts hydraulic energy into mechanical energy and performs linear reciprocating motion (or swinging motion). It has a simple structure and reliable operation. When it is used to achieve reciprocating motion, the deceleration device can be eliminated, and there is no transmission gap, and the movement is smooth. Therefore, it is widely used in the hydraulic systems of various machines.
[0003] When manufacturing hydraulic cylinders, parts need to be processed. For example, end covers need to be punched in a machining center, which requires fixed tooling. However, existing processing tools can only perform fixed processing on a single end cover, which reduces processing efficiency. In addition, the processing time of the machining center is relatively fast, so the operator needs to perform multiple clamping within ten minutes, which is too troublesome and makes the operator too tired. For this reason, we provide a new fixed tooling for hydraulic cylinder manufacturing. Utility Model Content
[0004] In order to solve the problems raised in the above-mentioned background technology, the purpose of the utility model is to provide a fixed tool for manufacturing hydraulic cylinders, which has the advantage of processing multiple workpieces and solves the problem that the existing processing tool can only perform fixed processing on a single end cover, reducing the processing efficiency, and the processing time of the machining center is fast, so the operator needs to clamp multiple times within ten minutes, which is too troublesome and makes the operator too tired.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a fixed tool for manufacturing hydraulic cylinders, comprising a workbench and a tool body, the tool body being fixedly connected to the top of the workbench, a processing groove being provided on the top of the tool body, eight processing grooves being provided and evenly divided by the central axis of the tool body, a clamping groove being provided on the top of the tool body, the clamping groove being connected to the processing groove, a clamping plate being slidably connected to the front and rear sides of the inner wall of the clamping groove, a sliding assembly being fixedly connected to the left and right sides of the bottom of the clamping plate, and an extrusion mechanism being provided on the inner side of the clamping plate.
[0006] As a preferred embodiment of the utility model, the extrusion mechanism includes a screw rod, an extrusion block, a limit assembly and a rotation support assembly, the screw rod is arranged on the inner side of the clamping plate, the extrusion block is threadedly connected to the surface of the screw rod through a threaded hole, two extrusion blocks are provided and are symmetrically arranged along the longitudinal center line of the screw rod, the extrusion block is conically arranged, the rotation support assembly is movably connected to the left and right sides of the screw rod surface, and the limit assembly is fixedly connected to the top of the extrusion block surface.
[0007] As a preferred embodiment of the utility model, the sliding assembly includes a sliding block, the sliding block is fixedly connected to the left and right sides of the bottom of the clamping plate, and a sliding groove for cooperating with the sliding block is provided inside the tooling body.
[0008] As a preferred embodiment of the utility model, the rotating support assembly includes bearings, which are movably connected to the left and right sides of the screw rod surface, and the surface of the bearing is fixed with a support frame via a through hole, and the inner side of the support frame is fixedly connected to the tooling body.
[0009] As a preferred embodiment of the utility model, the limit assembly includes a limit block, which is fixedly connected to the top of the extrusion block surface, and a limit rod is slidably connected to the inside of the extrusion block through a through hole, and the left and right ends of the limit rod are fixedly connected to the support frame.
[0010] As a preferred embodiment of the present invention, a wrapping pad is adhered to the outer side of the clamping plate, and the material of the wrapping pad is natural rubber.
[0011] As a preferred embodiment of the present invention, the right end of the screw rod is fixedly connected with a rotating wheel handle, and the rotating wheel handle is used in conjunction with the screw rod.
[0012] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0013] 1. The utility model sets a plurality of processing grooves. When the operator needs to process the workpiece, the operator puts the plurality of workpieces into the processing grooves, and then makes the extrusion mechanism squeeze the clamping plate, so that the clamping plate moves inside the clamping groove through the sliding assembly, and then makes the clamping plates move away from each other, so that the clamping plate clamps and fixes the plurality of workpieces, thereby ensuring stable processing and improving work efficiency. It solves the problem that the existing processing tooling can only fix and process a single end cover, reducing processing efficiency, and the processing time of the machining center is fast, so the operator needs to perform multiple clamping within ten minutes, which is too troublesome and makes the operator too tired, and achieves the effect of processing multiple workpieces.
[0014] 2. The utility model sets an extrusion mechanism. When the operator puts the workpiece into the processing groove and needs to fix it, the operator rotates the screw rod, and then the rotating screw rod drives the extrusion blocks to move closer to each other through the limit assembly, so that the extrusion blocks drive the clamping plates to move, and then the clamping plates move away from each other, so that the clamping plates clamp and fix the workpiece, thereby ensuring the stability of the workpiece processing.
[0015] 3. The utility model sets a sliding assembly so that the clamping plate is slidably connected to the tooling body through the sliding block and the sliding groove. When the extrusion block pushes the clamping plate, the clamping plate drives the sliding block to move inside the sliding groove, thereby ensuring the stability of the movement of the clamping plate. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;
[0017] Figure 2 This is a three-dimensional structural schematic diagram of the utility model from another viewing angle;
[0018] Figure 3 This is a schematic diagram of the explosion structure of the utility model;
[0019] Figure 4 For this utility model Figure 3 Enlarged structural diagram at A in the middle.
[0020] In the figure: 1. workbench; 2. tooling body; 3. processing groove; 4. clamping groove; 5. clamping plate; 6. sliding assembly; 61. sliding block; 62. sliding groove; 7. extrusion mechanism; 71. screw rod; 72. extrusion block; 73. limit assembly; 731. limit block; 732. limit rod; 74. rotating support assembly; 741. bearing; 742. support frame; 8. protection pad; 9. turntable handle. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] like Figures 1 to 3 As shown, the utility model provides a fixed tool for manufacturing a hydraulic cylinder, comprising a workbench 1 and a tool body 2, the tool body 2 is fixedly connected to the top of the workbench 1, a processing groove 3 is provided on the top of the tool body 2, eight processing grooves 3 are provided and are evenly divided by the central axis of the tool body 2, a clamping groove 4 is provided on the top of the tool body 2, the clamping groove 4 is connected to the processing groove 3, the front and rear sides of the inner wall of the clamping groove 4 are slidably connected with a clamping plate 5, the left and right sides of the bottom of the clamping plate 5 are fixedly connected with a sliding component 6, and an extrusion mechanism 7 is provided on the inner side of the clamping plate 5.
[0023] refer to Figure 1 The extrusion mechanism 7 includes a screw rod 71, an extrusion block 72, a limit assembly 73 and a rotation support assembly 74. The screw rod 71 is arranged on the inner side of the clamping plate 5. The extrusion block 72 is threadedly connected to the surface of the screw rod 71 through a threaded hole. Two extrusion blocks 72 are provided and are symmetrically arranged along the longitudinal center line of the screw rod 71. The extrusion block 72 is conically arranged. The rotation support assembly 74 is movably connected to the left and right sides of the surface of the screw rod 71. The limit assembly 73 is fixedly connected to the top of the surface of the extrusion block 72.
[0024] As a technical optimization scheme of the utility model, by setting the extrusion mechanism 7, when the operator puts the workpiece into the processing groove 3 and needs to fix it, the operator rotates the screw rod 71, and then the rotating screw rod 71 drives the extrusion blocks 72 to move closer to each other through the limiting assembly 73, so that the extrusion blocks drive the clamping plates 5 to move, and then the clamping plates 5 move away from each other, so that the clamping plates 5 clamp and fix the workpiece, thereby ensuring the stability of the workpiece processing.
[0025] refer to Figure 3 The sliding assembly 6 includes a sliding block 61 , which is fixedly connected to the left and right sides of the bottom of the clamping plate 5 , and a sliding groove 62 for cooperating with the sliding block 61 is provided inside the tooling body 2 .
[0026] As a technical optimization solution of the utility model, by setting a sliding component 6, the clamping plate 5 is slidably connected to the tooling body 2 through the sliding block 61 and the sliding groove 62. When the extrusion block 72 pushes the clamping plate 5, the clamping plate 5 drives the sliding block 61 to move inside the sliding groove 62, thereby ensuring the stability of the movement of the clamping plate 5.
[0027] refer to Figure 1 The rotating support assembly 74 includes a bearing 741, which is movably connected to the left and right sides of the surface of the screw rod 71. A support frame 742 is fixed to the surface of the bearing 741 through a through hole, and the inner side of the support frame 742 is fixedly connected to the tooling body 2.
[0028] As a technical optimization scheme of the utility model, by setting a rotating support assembly 74, the support frame 742 is fixedly installed on the tooling body 2, and then the screw rod 71 is movably installed on the support frame 742 through the bearing 741, so that the bearing 741 and the support frame 742 provide stable support and rotation for the screw rod 71.
[0029] refer to Figure 1 The limiting assembly 73 includes a limiting block 731, which is fixedly connected to the top of the surface of the extrusion block 72. The extrusion block 72 is slidably connected with a limiting rod 732 through a through hole. The left and right ends of the limiting rod 732 are fixedly connected to the support frame 742.
[0030] As a technical optimization scheme of the utility model, by setting a limit assembly 73, when the extrusion block 72 is moved by rotating the screw rod 71, the extrusion block 72 drives the limit plate to slide on the surface of the limit rod 732, and then the limit rod 732 and the limit block 731 limit the movement of the extrusion block 72, thereby preventing the extrusion block 72 from rotating when the screw rod 71 rotates.
[0031] refer to Figure 1A wrapping pad 8 is pasted on the outer side of the clamping plate 5, and the material of the wrapping pad 8 is natural rubber.
[0032] As a technical optimization solution of the utility model, by setting a wrapping pad 8, when the clamping plate 5 contacts the workpiece, the wrapping pad 8 contacts the workpiece first, and then the wrapping pad 8 wraps the workpiece, thereby improving the stability of the clamping plate 5 clamping the workpiece.
[0033] refer to Figure 1 The right end of the screw rod 71 is fixedly connected with a rotating wheel handle 9, and the rotating wheel handle 9 is used in conjunction with the screw rod 71.
[0034] As a technical optimization solution of the utility model, by providing a rotating wheel handle 9, when the operator needs to use the screw rod 71, the operator can drive the screw rod 71 to rotate by shaking the rotating wheel handle 9, thereby making the rotating wheel handle 9 increase the contact area between the operator's hand and the screw rod 71, making it easier for the operator to use the screw rod 71.
[0035] The working principle and use process of the utility model are as follows: during use, when the operator needs to process the workpiece, the operator puts the workpiece into the processing groove 3, and then the operator shakes the rotating wheel handle 9 to drive the screw rod 71 to rotate through the bearing 741 and the support frame 742, and then the rotating screw rod 71 drives the extrusion block 72 to move closer to each other through the limit block 731 and the limit rod 732, so that the extrusion block 72 squeezes the clamping plate 5, and then the clamping plate 5 moves inside the clamping groove 4 through the sliding block 61 and the sliding groove 62, so that the clamping plates 5 are squeezed away from each other by the extrusion of the extrusion block 72, and then the clamping plate 5 can clamp and fix the workpiece, ensure the stability of the workpiece processing, and then multiple workpieces can be processed, thereby improving work efficiency.
[0036] To sum up: this kind of fixed tooling for manufacturing hydraulic cylinders, by setting up multiple processing grooves 3, when the operator needs to process the workpiece, the operator puts multiple workpieces into the processing grooves 3, and then the extrusion mechanism 7 squeezes the clamping plate 5, so that the clamping plate 5 moves inside the clamping groove 4 through the sliding component 6, and then the clamping plates 5 are moved away from each other, so that the clamping plate 5 clamps and fixes the multiple workpieces, ensuring the stability of processing while improving work efficiency, and solving the problem that the existing processing tooling can only fix and process a single end cover, reducing processing efficiency, and the processing time of the machining center is fast, so the operator needs to perform multiple clamping within ten minutes, which is too troublesome and makes the operator too tired.
[0037] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0038] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A fixed tool for manufacturing a hydraulic cylinder, comprising a workbench (1) and a tool body (2), characterized in that: The tooling body (2) is fixedly connected to the top of the workbench (1); a processing groove (3) is provided on the top of the tooling body (2); eight processing grooves (3) are provided and are evenly divided by the central axis of the tooling body (2); a clamping groove (4) is provided on the top of the tooling body (2); the clamping groove (4) is connected to the processing groove (3); the front and rear sides of the inner wall of the clamping groove (4) are slidably connected to clamping plates (5); the left and right sides of the bottom of the clamping plate (5) are fixedly connected to sliding components (6); and a pressing mechanism (7) is provided on the inner side of the clamping plate (5).
2. A fixing tool for manufacturing a hydraulic cylinder according to claim 1, characterized in that: The extrusion mechanism (7) comprises a screw (71), an extrusion block (72), a limit assembly (73) and a rotation support assembly (74); the screw (71) is arranged on the inner side of the clamping plate (5); the extrusion block (72) is threadedly connected to the surface of the screw (71) through a threaded hole; two extrusion blocks (72) are provided and are symmetrically arranged about the longitudinal center line of the screw (71); the extrusion blocks (72) are arranged in a conical shape; the rotation support assembly (74) is movably connected to the left and right sides of the surface of the screw (71); and the limit assembly (73) is fixedly connected to the top of the surface of the extrusion block (72).
3. The fixing tool for manufacturing a hydraulic cylinder according to claim 1, characterized in that: The sliding assembly (6) comprises a sliding block (61), wherein the sliding block (61) is fixedly connected to the left and right sides of the bottom of the clamping plate (5), and a sliding groove (62) for cooperating with the sliding block (61) is provided inside the tooling body (2).
4. The fixing tool for manufacturing a hydraulic cylinder according to claim 2, characterized in that: The rotating support assembly (74) comprises a bearing (741), the bearing (741) being movably connected to the left and right sides of the surface of the screw rod (71), a support frame (742) being fixed to the surface of the bearing (741) via a through hole, and the inner side of the support frame (742) being fixedly connected to the tooling body (2).
5. The fixing tool for manufacturing a hydraulic cylinder according to claim 2, characterized in that: The limiting assembly (73) comprises a limiting block (731), the limiting block (731) being fixedly connected to the top of the surface of the extrusion block (72), the limiting rod (732) being slidably connected inside the extrusion block (72) via a through hole, and the left end and the right end of the limiting rod (732) being fixedly connected to the support frame (742).
6. The fixing tool for manufacturing a hydraulic cylinder according to claim 1, characterized in that: A wrapping pad (8) is adhered to the outer side of the clamping plate (5), and the wrapping pad (8) is made of natural rubber.
7. The fixing tool for manufacturing a hydraulic cylinder according to claim 2, characterized in that: The right end of the screw rod (71) is fixedly connected to a rotating wheel handle (9), and the rotating wheel handle (9) is used in conjunction with the screw rod (71).