U-shaped card extraction tool
By designing a U-shaped card extraction tool with arc edges and extraction card slot set, the problem of difficulty in disassembling high-pressure hose joints during hydraulic system maintenance is solved, and rapid and safe U-shaped card disassembly is achieved, which improves maintenance efficiency and safety.
Patent Information
- Application Number
- CN202421796792.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-26
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2034-07-26
AI Technical Summary
When inspecting the hydraulic system, it is difficult to remove the U-shaped clips of the high-pressure hose joints, and the disassembly efficiency is low, which can easily cause the U-shaped clips to fly, causing injuries and equipment damage.
A U-shaped card extraction tool is designed, including the extraction plate body and the extraction card slot group. The edges of the extraction plate body are designed in arc lines, which facilitates sliding at the high-pressure hose joints; the extraction slot group is set on the plate body to ensure that the U-shaped clip can slide to a suitable position and be effectively removed.
By using this tool, the U-shaped clips of the high-pressure hose joint can be quickly and safely removed, improving maintenance efficiency and avoiding the risk of U-shaped clips and personal injury.
Smart Images

Figure CN222831721U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of coal mine machinery, in particular to a U-shaped card extraction tool. Background Art
[0002] During the routine maintenance of hydraulic systems, there are often maintenance items such as adding, shortening, and replacing hydraulic high-pressure hoses. The speed of each maintenance is restricted by the difficulty of disassembling the high-pressure hose joints. There are no special tools for disassembling the U-shaped clips of the hose joints, and the efficiency of disassembling the high-pressure hoses is low. The removed U-shaped clips will fly and easily hurt people.
[0003] Currently, no effective solution has been proposed for the above technical problems. Utility Model Content
[0004] The main purpose of the utility model is to provide a U-shaped card extraction tool to solve the problem in the prior art that it is difficult to disassemble a high-pressure hose joint when repairing a hydraulic system.
[0005] In order to achieve the above-mentioned purpose, according to one aspect of the utility model, a U-shaped card extraction tool is provided, including: an extraction plate body, along the length direction of the extraction plate body, the edge profile line of one end of the extraction plate body is an arc line, along the width direction of the extraction plate body, one side of the extraction plate body is provided with an extraction card slot group, and the extraction card slot group includes at least two extraction card slots arranged at intervals along the length direction of the extraction plate body.
[0006] Furthermore, the extraction plate includes: a first component segment; a second component segment, the first end of the second component segment is connected to one end of the first component segment, and the edge profile of the second end of the second component segment is an arc; and one of the extraction slots is opened on the first component segment.
[0007] Further, another extraction slot is opened on the first component segment, or another extraction slot is opened on the second component segment, or part of another extraction slot is opened on the first component segment, and another part of another extraction slot is opened on the second component segment.
[0008] Further, along the width direction of the extraction plate body, the length of the first group of segments is smaller than the length of the second group of segments.
[0009] Furthermore, along the width direction of the extraction plate body, the first side of the first component segment is arranged flush with the first side of the second component segment, and an extraction slot group is provided on the plane where the first side of the first component segment is located.
[0010] Furthermore, projected along the thickness direction of the extraction plate body, the extraction slot includes a first slot section and a second slot section connected in sequence, the first slot section and the second slot section are connected to the opening of the extraction slot, and the second slot section protrudes toward the side where the first slot section is located to form a step surface between the first slot section and the second slot section.
[0011] Furthermore, the first groove section includes an arcuate groove section and a straight groove section, the first end of the arcuate groove section is connected to the opening of the extraction slot, the first end of the straight groove section is connected to the second end of the arcuate groove section, the second end of the straight groove section is connected to the second groove section, and a step surface is formed between the straight groove section and the second groove section.
[0012] Furthermore, the straight groove section is extended along the width direction of the extraction plate body, and the second groove section is protruded along the length direction of the extraction plate body.
[0013] Furthermore, the arc line of the end of the extraction plate is connected to the opening of one of the extraction slots.
[0014] Further, the thickness of the plate is extracted to be H, wherein 3.5 mm ≤ H ≤ 4.5 mm.
[0015] By applying the technical solution of the present invention, an arc design is adopted at the edge of the tool, so that the tool can slide more easily at the high-pressure hose joint. At the same time, it can also convert more manpower into useful work, that is, the force for extracting the U-shaped clip is as close as possible to the moving direction of the U-shaped clip. The extraction plate 1 is provided with an extraction slot 20. First, it is ensured that the U-shaped clip can slide to a suitable position in the bayonet during operation and is more susceptible to prying force; second, at the moment of extraction, it is ensured that the U-shaped clip does not jump around and is controlled in the tool bayonet to prevent injury and loss of the U-shaped clip. The U-shaped clip extraction tool of the present solution is applied to the disassembly operation of the high-pressure hose joint in the maintenance hydraulic system, and the U-shaped clip of the hose joint can be quickly disassembled, making the high-pressure hose joint more convenient and rapid, thereby solving the problem that it is difficult to disassemble the high-pressure hose joint when repairing the hydraulic system in the prior art. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The drawings constituting part of the present application are used to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention. In the drawings:
[0017] Figure 1 A schematic structural diagram of an embodiment of a U-shaped card extraction tool according to the utility model is shown;
[0018] Figure 2 Shows Figure 1 A magnified schematic diagram of center A.
[0019] The above drawings include the following reference numerals:
[0020] 1. Extract the plate body; 11. First group segment; 12. Second group segment;
[0021] 2. Extraction slot group; 20. Extraction slot; 21. First slot section; 211. Arc-shaped slot section; 212. Straight-shaped slot section; 22. Second slot section; 220. Step surface. DETAILED DESCRIPTION
[0022] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present utility model will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0023] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.
[0024] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the terms used in this way can be interchangeable where appropriate, so that the embodiments of the present application described herein can be implemented in an order other than those illustrated or described herein, for example. In addition, the terms "including" and "having" and any of their variations are intended to cover non-exclusive inclusions, for example, a process, method, system, product or device that includes a series of steps or units is not necessarily limited to those steps or units that are clearly listed, but may include other steps or units that are not clearly listed or inherent to these processes, methods, products or devices.
[0025] Now, exemplary embodiments according to the present application will be described in more detail with reference to the accompanying drawings. However, these exemplary embodiments may be implemented in a variety of different forms and should not be construed as being limited to the embodiments described herein. It should be understood that these embodiments are provided to make the disclosure of the present application thorough and complete, and to fully convey the concepts of these exemplary embodiments to those of ordinary skill in the art. In the accompanying drawings, for the sake of clarity, the thickness of the layers and regions may be enlarged, and the same reference numerals are used to represent the same devices, and thus their descriptions will be omitted.
[0026] Combination Figure 1 and Figure 2As shown, according to a specific embodiment of the present application, a U-shaped card extraction tool is provided.
[0027] Specifically, the U-shaped card extraction tool includes an extraction plate body 1, along the length direction of the extraction plate body 1, the edge profile line of one end of the extraction plate body 1 is an arc line, along the width direction of the extraction plate body 1, one side of the extraction plate body 1 is provided with an extraction card slot group 2, and the extraction card slot group 2 includes at least two extraction card slots 20 arranged at intervals along the length direction of the extraction plate body 1.
[0028] The technical solution of the present embodiment is applied, and the edge of the tool is designed with an arc, so that the tool can slide more easily at the high-pressure hose joint. At the same time, it can also convert more manpower into useful work, that is, the force for extracting the U-shaped clip is as close to the movement direction of the U-shaped clip as possible. The extraction plate 1 is provided with an extraction slot 20. First, it ensures that the U-shaped clip can slide to a suitable position in the bayonet during operation, which is more susceptible to prying force; second, at the moment of extraction, it ensures that the U-shaped clip does not jump around, and controls it in the tool bayonet to prevent injury and loss of the U-shaped clip. The U-shaped clip extraction tool of the present solution is applied to the disassembly operation of the high-pressure hose joint in the maintenance hydraulic system, and the U-shaped clip of the hose joint can be quickly disassembled, making the high-pressure hose joint more convenient and quick, thereby solving the problem of difficulty in disassembling the high-pressure hose joint when repairing the hydraulic system in the prior art.
[0029] In this embodiment, the edge profile of the extraction plate body 1 is an arc line convex outward.
[0030] Furthermore, the extraction plate body 1 includes a first component section 11 and a second component section 12, wherein the first end of the second component section 12 is connected to one end of the first component section 11, and the edge profile of the second end of the second component section 12 is an arc; and one of the extraction slots 20 is provided on the first component section 11. Setting the edge profile of the second end of the second component section 12 as an arc can prevent the second component section 12 of the extraction plate body 1 from squeezing and damaging the high-pressure hose when it contacts the high-pressure hose, and at the same time facilitates the U-shaped clip to slide to the extraction slot 20 for disassembly after contacting the arc-shaped second component section 12.
[0031] In one embodiment of the present application, Figure 1 As shown, along the length direction of the extraction plate body 1, an extraction card slot 20 is provided on the first component section 11 near one end of the second component section 12, and the end of the first component section 11 away from the second component section 12 is used as a hand-held end, which can save effort and be more convenient when performing U-shaped card extraction according to the lever principle. Along the width direction of the extraction plate body 1, a side away from the extraction card slot group 2 can be marked with a scale to measure the precise size in daily maintenance work.
[0032] It should be noted that the first assembly section 11 and the second assembly section 12 are integrally formed at the connection point, so as to improve the structural strength and durability of the extraction plate body 1 and to increase the service life of the extraction plate body 1 .
[0033] Optionally, another extraction slot 20 is provided in the first assembly section 11. In this way, two extraction slots 20 are provided on the first assembly section 11, and the processing of the two extraction slots 20 can be completed simultaneously during the processing of the first assembly section 11, making the processing process more convenient.
[0034] Optionally, another extraction slot 20 is provided on the second assembly section 12. The two extraction slots 20 are respectively provided on the first assembly section 11 and the second assembly section 12, so that the extraction slot 20 can be closer to the end of the second assembly section 12, thereby making it easier for the U-shaped card to slide into the extraction slot 20 during processing.
[0035] In this embodiment, the two extraction card slots 20 are arranged at a certain distance along the length direction of the extraction plate body 1, which can facilitate the continuous card extraction operation of the U-shaped clip on the high-pressure hose. A more suitable extraction plate body 1 can be selected for card extraction operation according to the different location environments of the U-shaped card, so as to make the card extraction operation faster.
[0036] Preferably, if Figure 1 As shown, part of the other extraction slot 20 is opened on the first component section 11, and another part of the other extraction slot 20 is opened on the second component section 12. In this way, when the extraction slot 20 is used for work, the squeezing force on the first component section 11 and the second component section 12 can be reduced to a minimum, the force used for operation is reduced to a minimum, the use is more convenient, and the service life of the extraction plate body 1 is increased.
[0037] Furthermore, along the width direction of the extraction plate body 1, the length of the first group segment 11 is smaller than the length of the second group segment 12. Figure 1 As shown, along the width direction of the extraction plate body 1, away from the side where the extraction card slot 20 is provided, a stepped boss structure is formed at the connection between the first component segment 11 and the second component segment 12. In the length direction of the boss structure toward the extraction plate body 1, the boss structure can be used to abut when measuring the object to be measured, that is, as one end of the object to be measured to start measurement and counting. At the same time, the protruding step shape makes the extraction plate body 1 more convenient to carry and is not easy to fall off from the tool bag or pocket.
[0038] In one embodiment of the present application, Figure 1As shown, a stepped boss structure is formed at the connection between the first component segment 11 and the second component segment 12. In the width direction of the boss structure toward the extraction plate body 1, the boss structure forms a small hammer structure, which can be used to knock on the U-shaped clip or other small metal parts, so that it is convenient to extract the U-shaped clip after it is loosened. It should be noted that the thickness of the stepped boss structure formed at the connection between the first component segment 11 and the second component segment 12 can be set to be greater than or equal to the thickness of other parts of the extraction plate body 1 according to the size of the U-shaped clip, so as to facilitate the function of the small hammer.
[0039] Furthermore, along the width direction of the extraction plate body 1, the first side of the first component section 11 is arranged flush with the first side of the second component section 12, and an extraction card slot group 2 is provided on the plane where the first side of the first component section 11 is located. This arrangement facilitates the use of the extraction card slot 20 on the extraction card slot group 2, and at the same time facilitates the carrying and storage of the extraction plate body 1, and is not easy to be damaged, fall-resistant, and not easy to deform.
[0040] Furthermore, projected along the thickness direction of the extraction plate body 1, the extraction slot 20 includes a first slot section 21 and a second slot section 22 connected in sequence, the first slot section 21 and the second slot section 22 are arranged in communication with the opening of the extraction slot 20, and the second slot section 22 is arranged to protrude toward the side where the first slot section 21 is located, so that a step surface 220 is formed between the first slot section 21 and the second slot section 22. When the extraction slot 20 extracts the U-shaped clip, the step surface 220 at the opening where the second slot section 22 is connected to the extraction slot 20 extends into the U-shaped or annular surface of the U-shaped clip, and the opening where the first slot section 21 is connected to the extraction slot 20 abuts against the pipeline surface as a supporting point of the lever, and the step surface 220 bears the pressure of the U-shaped clip, and the first component section 11 moves upward to drive the step surface 220 to move upward, thereby removing the U-shaped clip.
[0041] Specifically, the first slot section 21 includes an arcuate slot section 211 and a straight slot section 212. The first end of the arcuate slot section 211 is connected to the opening of the extraction slot 20, the first end of the straight slot section 212 is connected to the second end of the arcuate slot section 211, the second end of the straight slot section 212 is connected to the second slot section 22, and a step surface 220 is formed between the straight slot section 212 and the second slot section 22. In one embodiment of the present application, the straight slot section 212 of the first slot section 21 is connected to the second slot section 22 to form a step surface 220. When the U-shaped clip is extracted, the support force provided by the step surface 220 to the U-shaped clip is provided by the straight slot section 212 and the second slot section 22. Setting the straight slot section 212 to a straight line can increase the stress area of the step surface 220 providing the support force to the U-shaped clip, reduce the pressure on the step surface 220, improve the reliability and tolerance of the step surface 220, and make it not easy to be damaged.
[0042] In another embodiment of the present application, Figure 2 As shown, the arcuate groove section 211 is connected with the opening of the extraction slot 20, and the arcuate groove section 211 opens the slot space of the extraction slot 20 into a circular ring, a semicircular ring or a fan-shaped space, that is, the opening of the extraction slot 20 adopts an inner circular opening type, and the connection between the first end of the arcuate groove section 211 and the opening end of the extraction slot 20 is hook-shaped, which is convenient for the U-shaped clip to slide to a suitable position in the opening when disassembling, and is more susceptible to prying force. When the U-shaped clip is disassembled by the extraction plate 1, the U-shaped clip slides along the hook-shaped opening end into the circular ring, semicircular ring or fan-shaped space in the extraction slot 20, makes a circular motion and then stops, which can prevent the U-shaped clip from bouncing in an irregular direction at the moment of disassembly and extraction, resulting in the loss of the U-shaped clip or injury.
[0043] Specifically, the straight groove section 212 is extended along the width direction of the extraction plate body 1, and the second groove section 22 is protruded along the length direction of the extraction plate body 1. Such a setting can facilitate the conversion of manpower into useful work. At the same time, the edges of the first and second component sections 11 and 12 along the length direction or width direction of the extraction plate body 1 and the connection between the first and second component sections 11 and 12 are all designed with involute lines, so that the extraction plate body 1 can slide more easily at the high-pressure hose joint, so that the force of the extraction U-shaped clip and the movement direction of the U-shaped clip are adjusted to the same direction, that is, it is easy to make the U-shaped clip slide to the extraction card slot 20. Even if the extraction card slot 20 is not aligned with the U-shaped clip during operation, the extraction card slot 20 can be aligned with the U-shaped clip by sliding along the length direction of the extraction plate body 1, which is simple to operate, convenient to use and labor-saving.
[0044] In one embodiment of the present application, Figure 1 As shown, the arc of the end of the extraction plate body 1 is connected to the opening of one of the extraction slots 20. That is, a part of one of the extraction slots 20 is opened on the first side of the first component section 11, and the other part is opened on the first side of the second component section 12, which is convenient and efficient to use.
[0045] Furthermore, the thickness of the extraction plate body 1 is H, wherein 3.5mm≤H≤4.5mm. This arrangement enables the step-shaped boss structure formed at the connection between the first component segment 11 and the second component segment 12 to have a certain thickness, so that the boss structure forms a small hammer structure, which can be used to knock on the U-shaped clip or other small metal parts; the hook-shaped structure presented at the connection between the first end of the arc-shaped slot segment 211 and the open end of the extraction slot 20 has a certain thickness, and the reliability of the hook-shaped structure as a support point of the extraction plate body 1 is higher; the step surface 220 formed between the first slot segment 21 and the second slot segment 22 has a certain thickness, which can increase the stress area of the step surface 220 providing support force to the U-shaped clip, reduce the pressure on the step surface 220, and improve the reliability of the step surface 220. At the same time, making the extraction plate body 1 have a certain thickness can also make the extraction plate body 1 less likely to deform during long-term use.
[0046] Preferably, the thickness of the extraction plate body 1 is H=4 mm. The extraction plate body 1 is made of steel plate. The material is easy to obtain and the structure is simple. It can be manufactured in a workshop in a short time, thereby improving work efficiency.
[0047] From the above description, it can be seen that the above embodiments of the utility model achieve the following technical effects:
[0048] 1) The U-clip extraction tool not only has the function of quickly removing the U-clip of the high-pressure hose joint, but also has the functions of a ruler and a small hammer.
[0049] 2) The U-shaped card extraction tool is simple to operate, labor-saving, easy to carry, compact, drop-resistant, and not easy to deform, making it suitable for use by underground hydraulic support workers.
[0050] 3) The lever principle is adopted to save effort, and the involute design is adopted at the edge of the tool, so that the U-shaped card extraction tool can slide more easily at the high-pressure hose joint, and at the same time, more manpower can be converted into useful work, that is, the force for extracting the U-shaped clip is as close as possible to the direction of movement of the U-shaped clip; the tool mouth adopts an inner circular mouth type, firstly, to ensure that the U-shaped clip can slide to a suitable position in the extraction card slot 20 during operation, which is more susceptible to prying force, and secondly, at the moment of extracting the U-shaped clip, to ensure that the U-shaped clip will not jump around, and to control it in the extraction card slot 20 to prevent injury and loss of the U-shaped clip.
[0051] 4) The U-shaped card extraction tool is easy to carry and simple to make. The use of the U-shaped card extraction tool by hydraulic support workers during on-site operations can improve the safety factor and work efficiency of the operation.
[0052] For ease of description, spatially relative terms such as "above", "above", "on the upper surface of", "above", etc. may be used here to describe the spatial positional relationship between a device or feature and other devices or features as shown in the figure. It should be understood that spatially relative terms are intended to include different orientations of the device in use or operation in addition to the orientation described in the figure. For example, if the device in the accompanying drawings is inverted, the device described as "above other devices or structures" or "above other devices or structures" will be positioned as "below other devices or structures" or "below other devices or structures". Thus, the exemplary term "above" can include both "above" and "below". The device can also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatially relative descriptions used here are interpreted accordingly.
[0053] In addition to the above, it should be noted that "one embodiment", "another embodiment", "embodiment", etc. mentioned in this specification refer to the specific features, structures or characteristics described in conjunction with the embodiment included in at least one embodiment generally described in this application. The same expression appearing in multiple places in the specification does not necessarily refer to the same embodiment. Further, when describing a specific feature, structure or characteristic in conjunction with any embodiment, it is claimed that the realization of such feature, structure or characteristic in conjunction with other embodiments also falls within the scope of the present utility model.
[0054] In the above embodiments, the description of each embodiment has its own emphasis. For parts that are not described in detail in a certain embodiment, reference can be made to the relevant descriptions of other embodiments.
[0055] The above description is only the preferred embodiment of the utility model, and is not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. A U-shaped card extraction tool, characterized in that: include: An extraction plate body (1) has an edge profile at one end of the extraction plate body (1) that is an arc along the length direction of the extraction plate body (1), and an extraction slot group (2) is provided on one side of the extraction plate body (1) along the width direction of the extraction plate body (1), wherein the extraction slot group (2) includes at least two extraction slots (20) that are spaced apart along the length direction of the extraction plate body (1).
2. The U-shaped card extraction tool according to claim 1, characterized in that: The extraction plate body (1) comprises: The first group of paragraphs (11); A second component segment (12), wherein a first end of the second component segment (12) is connected to one end of the first component segment (11), and an edge profile of a second end of the second component segment (12) is the arc line; One of the extraction slots (20) is disposed on the first assembly section (11).
3. The U-shaped card extraction tool according to claim 2, characterized in that: Another of the extraction slots (20) is opened on the first component section (11), or another of the extraction slots (20) is opened on the second component section (12), or a portion of another of the extraction slots (20) is opened on the first component section (11), and another portion of another of the extraction slots (20) is opened on the second component section (12).
4. The U-shaped card extraction tool according to claim 2, characterized in that: Along the width direction of the extraction plate body (1), the length of the first group of segments (11) is smaller than the length of the second group of segments (12).
5. The U-shaped card extraction tool according to any one of claims 2 to 4, characterized in that: Along the width direction of the extraction plate body (1), the first side of the first assembly segment (11) is arranged flush with the first side of the second assembly segment (12), and the extraction slot group (2) is provided on the plane where the first side of the first assembly segment (11) is located.
6. The U-shaped card extraction tool according to claim 1, characterized in that: Projected along the thickness direction of the extraction plate body (1), the extraction slot (20) comprises a first slot section (21) and a second slot section (22) which are connected in sequence, the first slot section (21) and the second slot section (22) being arranged in communication with an opening of the extraction slot (20), and the second slot section (22) being arranged to protrude toward the side where the first slot section (21) is located, so that a step surface (220) is formed between the first slot section (21) and the second slot section (22).
7. The U-shaped card extraction tool according to claim 6, characterized in that: The first groove section (21) comprises an arcuate groove section (211) and a straight groove section (212); the first end of the arcuate groove section (211) is connected to the opening of the extraction slot (20); the first end of the straight groove section (212) is connected to the second end of the arcuate groove section (211); the second end of the straight groove section (212) is connected to the second groove section (22); and the step surface (220) is formed between the straight groove section (212) and the second groove section (22).
8. The U-shaped card extraction tool according to claim 7, characterized in that: The straight groove section (212) is extended along the width direction of the extraction plate body (1), and the second groove section (22) is protruded along the length direction of the extraction plate body (1).
9. The U-shaped card extraction tool according to claim 1, characterized in that: The arc line of the end of the extraction plate body (1) is connected to the opening of one of the extraction slots (20).
10. The U-shaped card extraction tool according to claim 1, characterized in that: The thickness of the extraction plate (1) is H, wherein 3.5 mm ≤ H ≤ 4.5 mm.