Heating temperature control structure of heating roller of film laminating machine and film laminating machine

By adopting a heating roller structure with hollow heating drum, embedded temperature sensor, infrared lamp heating and sprocket drive system in the coating machine, the problems of low efficiency and high cost of heating structure in the prior art are solved, and precise control and rapid heating of the pre-coated film roll temperature are achieved, and the coating quality and speed are improved.

CN222832564UActive Publication Date: 2025-05-06HANGZHOU YINJIE TECH GRP CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421506490.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-28
Publication Date
2025-05-06
Estimated Expiration
2034-06-28

AI Technical Summary

Technical Problem

The existing coating machines have low heating structure efficiency and high cost, making it difficult to achieve precise control of the pre-coated film roll temperature.

Method used

A coating machine heating roller heating temperature control structure is adopted, including a hollow heating drum, embedded temperature sensor, infrared lamp heating and sprocket drive system, and precise temperature control and rapid heating are achieved through these components.

Benefits of technology

It realizes precise control of the temperature of the laminated coil, with fast temperature rise and stable operation, reduces maintenance costs and improves the quality and speed of the laminate.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222832564U_ABST
    Figure CN222832564U_ABST
Patent Text Reader

Abstract

The utility model discloses a film laminating machine heating roller heating temperature control structure and a film laminating machine, the film laminating machine heating roller heating temperature control structure comprises a heating roller, the heating roller is a hollow roller, an embedded temperature sensor is arranged in the heating roller, a lamp tube penetrates through the heating roller, two ends of the heating roller are provided with end cover plates, and the end cover plates are arranged on the heating roller. A bearing is arranged between the end cover plate and the heating roller, and a collecting ring is used for realizing real-time stable transmission of a temperature signal; the infrared lamp tube is used for heating, electric energy is environment-friendly and convenient, temperature rise is fast, and temperature control is simple and convenient; the embedded temperature sensor adopts a probe type thermocouple, so that the embedded temperature sensor is embedded deeper, temperature measurement is more accurate, and accurate temperature control is facilitated; the metal cylinder is fast in heat conduction and uniform in heat transfer, temperature change regulation and control are facilitated, chromium plating mirror surface treatment is achieved, no adhesive is adhered, and a coated product is smooth and high in quality; chain wheel driving is high in power and stable in operation, conveying quality and speed are improved, maintenance cost is reduced, and manpower and material resources are saved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of laminating machines, in particular to a heating temperature control structure for a heating roller of a laminating machine and a laminating machine. Background Art

[0002] In production and life, printed product lamination makes the product more beautiful and has a longer shelf life. People have become inseparable from printed product lamination. Fully automatic laminating machines are common in many fields. At the same time, in order to laminate quickly and with high quality, the film roll needs to be properly heated as required to melt the pre-coated adhesive. With the development of society, pre-coated adhesive film, as one of the processes, has become more and more important for improving work efficiency and protecting the working environment. The use of an electric heating roller system is more environmentally friendly and safe, and the temperature control is more precise, and the speed and quality of lamination are also improved accordingly.

[0003] Since the pre-coated film roll has strict requirements on temperature control accuracy, the temperature, temperature control accuracy, and heating speed directly affect the quality and speed of the film-coated products. The original oil heating method is not easy to control the temperature, the heating is slow, and there is a risk of oil leakage, causing pollution and affecting the quality of the film; the electromagnetic heating method heats up quickly and has accurate temperature control, but the structure is complex and the cost is too high. Therefore, the selection and implementation of the heating method and temperature control method will be the bottleneck of the quality and speed of the film. Utility Model Content

[0004] Technical problems to be solved by utility models

[0005] The technical problem to be solved by the utility model is to provide a heating roller heating temperature control structure of a laminating machine and a laminating machine, which solves the problem of low efficiency and high cost of the heating structure of the pre-coated film roll.

[0006] Technical Solution

[0007] In order to solve the above problems, the technical solution provided by the utility model is:

[0008] A heating temperature control structure for a heating roller of a laminating machine comprises a heating roller, which is a hollow roller, an embedded temperature sensor is arranged in the heating roller, and a lamp tube runs through the heating roller.

[0009] Furthermore, end cover plates are provided at both ends of the heating roller, and bearings are provided between the end cover plates and the heating roller.

[0010] Furthermore, a collector ring is fixedly provided on one side of the heating roller.

[0011] Furthermore, a sprocket is fixedly provided on the other side of the heating roller.

[0012] Furthermore, side vertical plates are provided on both sides of the heating drum, and the end cover plates are fixed on the side vertical plates.

[0013] Furthermore, a lamp tube bracket arranged around the end cover plate is fixedly provided on the side vertical plate.

[0014] Furthermore, a lamp tube clamp is fixedly provided on the lamp tube bracket, and the lamp tube clamp fixes the lamp tube.

[0015] Furthermore, the outer wall of the heating drum is treated with mirror-finish hard chrome plating.

[0016] Furthermore, the lamp tube is heated by a high-power infrared lamp tube.

[0017] Also disclosed is a laminating machine, characterized in that it comprises the above-mentioned heating roller heating temperature control structure of the laminating machine.

[0018] Beneficial Effects

[0019] Compared with the prior art, the technical solution provided by the utility model has the following beneficial effects:

[0020] The use of collector rings enables real-time and stable transmission of temperature signals; infrared lamp heating uses environmentally friendly electricity, is convenient, heats up quickly, and is easy to control; the embedded temperature sensor uses a probe-type thermocouple, which is buried deeper, measures temperature more accurately, and facilitates precise temperature control; the metal cylinder conducts heat quickly and transfers heat evenly, making it easy to regulate temperature changes; it is chrome-plated with a mirror finish, is non-sticky, and has a smooth, high-quality film coating; it is sprocket-driven, has strong power, and runs smoothly, improving the quality and speed of transportation, reducing maintenance costs, and saving manpower and material resources. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 A schematic diagram of the structure proposed for an embodiment of the utility model;

[0022] Figure 2 A schematic diagram of the installation of the side stand plate proposed in the embodiment of the utility model;

[0023] Figure 3 A schematic diagram of the matching of the lamp tube 8 and the lamp tube clamp 9 proposed in the embodiment of the utility model;

[0024] Figure 4 This is a schematic structural diagram of a heating roller 1 proposed in an embodiment of the utility model. DETAILED DESCRIPTION

[0025] In order to further understand the content of the utility model, the utility model is described in detail in conjunction with the accompanying drawings and embodiments.

[0026] The present application is further described in detail below in conjunction with the accompanying drawings and embodiments. It is understood that the specific embodiments described herein are only used to explain the relevant utility model, rather than to limit the utility model. It should also be noted that, for the convenience of description, only the parts related to the utility model are shown in the accompanying drawings. The words "first", "second", etc. in the present utility model are set for the convenience of describing the technical solution of the present utility model, and have no specific limiting effect. They are all general references and do not constitute a limiting effect on the technical solution of the present utility model. It should be noted that, in the absence of conflict, the embodiments in the present application and the features in the embodiments can be combined with each other. In the description of the present utility model, it should be noted that the orientation or position relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. is based on the orientation or position relationship shown in the accompanying drawings, which is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", and "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance. Unless otherwise clearly specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be a connection between the insides of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances. Multiple technical solutions in the same embodiment, and multiple technical solutions in different embodiments, can be arranged and combined to form new technical solutions that do not have contradictions or conflicts, all of which are within the scope of protection required by the present utility model.

[0027] Embodiment 1

[0028] Combined with Figure 1-4 A heating temperature control structure for a heating roller of a laminating machine comprises a heating roller 1. Side vertical plates 11 are arranged on both sides of the heating roller 1. The side vertical plates 11 are used to fix the heating temperature control structure for the heating roller of the laminating machine. The heating roller 1 is a cylindrical hollow body. End covers are arranged at both ends of the cylindrical hollow body. The end covers are provided with openings connected to the internal space of the cylindrical hollow body. The end covers are used to install bearings to facilitate the installation and use of the heating roller 1. The heating roller 1 is made of metal materials with strong thermal conductivity.

[0029] Bearings are fixedly arranged on the end covers at both ends of the heating roller 1.

[0030] An end cover plate 2 is fixedly provided on the side plate 11. The end cover plate 2 and the end cover of the heating roller 1 are arranged at the same position. The end cover plate 2 and the end cover of the heating roller 1 are connected by a bearing, so that the heating roller 1 is fixed on the end cover plate 2, and through the bearing at the connection between the end cover plate 2 and the end cover of the heating roller 1, the heating roller 1 can rotate freely in the circumferential direction on the end cover plate 2, and the operation is stable and the disassembly and assembly are convenient.

[0031] An embedded temperature sensor 10 is provided in the heating drum 1. The temperature sensor 10 is in direct contact with the wall of the heating drum 1, so that the real-time temperature of the heating drum 1 can be directly detected, with accurate detection and precise temperature control. The embedded temperature sensor adopts a probe-type thermocouple, which is buried deeper and has more accurate temperature measurement, which is convenient for precise temperature control.

[0032] A lamp tube 8 runs through the heating roller 1. The lamp tube 8 enters from the end cover at one end of the heating roller 1 and exits from the end cover at the other end of the heating roller 1. Both ends of the lamp tube 8 extend out of the end cover of the heating roller 1. The lamp tube 8 extending out of the heating roller 1 is convenient for fixing the lamp tube 8.

[0033] Lamp tube brackets 4 are arranged on the side vertical plates 11 on both sides, located outside the end cover plate 2. Lamp tube brackets 4 are arranged on the side vertical plates 11 on both sides. The lamp tube brackets 4 are used to support the lamp tube 8 to keep the lamp tube 8 stable. The lamp tube bracket 4 is a frame structure. A lamp tube clamp 9 is arranged on the lamp tube bracket 4. The lamp tube 8 is fixedly installed on the lamp tube bracket 4 through the lamp tube clamp 9. The lamp tube clamp 9 clamps the head of the lamp tube 8, which is easy to install, and the lamp tube bracket 4 provides protection for the lamp tube 8 at the same time.

[0034] A collector ring 5 is fixedly provided on one side of the heating roller 1 at the outer side of the end cover bearing. The collector ring 5 is used to obtain the temperature detected by the temperature sensor 10, so as to facilitate the real-time transmission of the temperature signal to the control computer.

[0035] A sprocket 6 is fixedly provided on the outside of the end cover bearing on the other side of the heating roller 1. The sprocket is connected to an external power device. Preferably, a power sprocket driven by a motor drives the sprocket 6 to rotate through a chain to provide a driving force for the rotation of the heating roller 1. The chain and sprocket drive has smooth transmission and long service life. It is driven by a servo motor and a reducer, with precise control, high efficiency and fast response.

[0036] The side plate 11 serves as a support for the entire assembly and requires high processing accuracy, high strength, and sufficient stability.

[0037] The outer wall of the heating drum 1 is treated with mirror hard chrome plating, which improves the hardness of the drum wall, increases the surface finish, and avoids the adhesion of the coated parts and uneven pressing.

[0038] The lamp tube 8 is heated by a high-power infrared lamp tube, which heats up quickly, is environmentally friendly, and has simple temperature control.

[0039] Embodiment 1

[0040] A laminating machine comprises the heating roller heating temperature control structure of the laminating machine in the first embodiment.

[0041] The above schematically describes the present invention and its implementation methods, which are not restrictive. The drawings show only one implementation method of the present invention, and the actual structure is not limited thereto. Therefore, if ordinary technicians in this field are inspired by it and design structural methods and embodiments similar to the technical solution without creativity without departing from the purpose of the present invention, they should all fall within the protection scope of the present invention.

Claims

1. A heating temperature control structure for a heating roller of a laminating machine, characterized in that: It includes a heating roller, which is a hollow roller, an embedded temperature sensor is arranged inside the heating roller, and a lamp tube runs through the heating roller; End covers are provided at both ends of the heating roller, and bearings are provided between the end covers and the heating roller; A collector ring is fixedly provided on one side of the heating roller; A sprocket is fixedly provided on the other side of the heating roller; Side plates are provided on both sides of the heating drum, and the end cover plates are fixed on the side plates; A lamp tube bracket arranged around the end cover plate is fixedly provided on the side vertical plate; A lamp tube clamp is fixedly provided on the lamp tube bracket, and the lamp tube clamp fixes the lamp tube.

2. A heating and temperature control structure for a heating roller of a laminating machine according to claim 1, characterized in that: The outer wall of the heating drum is treated with mirror-finish hard chrome plating.

3. The heating temperature control structure of the heating roller of a laminating machine according to claim 1, characterized in that: The lamp tube is a high-power infrared lamp tube for heating.

4. A laminating machine, characterized in that: It includes the heating temperature control structure of the heating roller of the laminating machine as described in any one of claims 1 to 3.