Intelligent stereoscopic warehouse

By using specially made cold-rolled P-type closed beams and densely-set load-bearing beams in the three-dimensional warehouse to improve the shelf load-bearing capacity, and using QR codes and automated handling equipment to achieve precise storage and pick-up, the problems of insufficient load-bearing capacity and incomplete information recording in the three-dimensional warehouse are solved, and the storage density and capacity utilization are improved.

CN222833438UActive Publication Date: 2025-05-06SHANGHAI SAIAN ENVIRONMENTAL TECH CO LTD
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Patent Information

Application Number
CN202421887185.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-06
Publication Date
2025-05-06
Estimated Expiration
2034-08-06

AI Technical Summary

Technical Problem

The existing three-dimensional warehouses lack the bearing capacity, resulting in limited shelf layers and low storage volume. At the same time, traditional shelf information is incomplete and difficult to update in real time.

Method used

An intelligent three-dimensional warehouse was designed, using a specially made cold-rolled P-type closed beam as the cross beam, and the single-layer load-bearing capacity of the shelves was lifted through multiple densely arranged load-bearing beams. At the same time, multiple QR code boards are installed on the shelves, which can accurately store and take-up the goods through automated handling equipment and QR code scanning technology.

Benefits of technology

By improving the shelf's load-bearing capacity and the accuracy of information recording, intelligent three-dimensional warehouses have significantly improved storage density and capacity utilization, solving the problems of insufficient load-bearing capacity and incomplete information recording in traditional three-dimensional warehouses.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an intelligent stereoscopic warehouse, and aims to solve the problems that the number of layers of goods shelves is limited and the storage capacity is low due to the fact that an existing stereoscopic warehouse is insufficient in bearing capacity, the intelligent stereoscopic warehouse comprises a bottom plate, a track mechanism and a storage mechanism, the storage mechanism comprises two goods shelves, and the goods shelves are symmetrically arranged front and back. The rail mechanism comprises a ground rail and two sky rails, and the two sky rails penetrate through the multiple goods shelves and are symmetrically arranged front and back. The single-layer bearing capacity of the goods shelf is improved by adopting the specially-made cold-rolled P-type closed beams as the cross beams and the multiple bearing beams densely arranged between the two cross beams, the screws are arranged when the cold-rolled P-type closed beams are connected with the stand columns, the connecting area and contact points of the cross beams and the stand columns are increased through the extension plates, and the connecting stability of the cross beams and the stand columns is improved; the structural strength of the stand columns is improved through the square plates fixed at intervals in the stand columns, and the bearing capacity of the stereoscopic warehouse is comprehensively improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of warehouses, in particular to an intelligent stereoscopic warehouse. Background Art

[0002] A high-bay warehouse is a warehouse system that uses vertical space to store goods through a multi-layer or multi-level structure. It is designed mainly to maximize the use of the three-dimensional space inside the warehouse to increase storage capacity and improve access efficiency.

[0003] A high-bay warehouse usually has a multi-layer or multi-level structure. Elevators, lifts or automated storage and retrieval systems are used between floors to achieve efficient storage and retrieval of goods. Unlike traditional flat warehouses, high-bay warehouses make full use of vertical space and store goods in vertical stacks, thereby saving ground space and improving the storage density and capacity utilization of the warehouse. High-bay warehouses are widely used in various industries such as retail, e-commerce, and manufacturing.

[0004] The existing stereoscopic warehouse has insufficient carrying capacity, which limits the number of shelf layers and leads to low storage capacity. Conventional shelves use paper to record shelf information, which leads to incomplete information records and is not easy to update in real time. Therefore, we propose an intelligent stereoscopic warehouse to solve this problem. Utility Model Content

[0005] The purpose of the utility model is to solve the problems raised in the above-mentioned background technology and to propose an intelligent stereoscopic warehouse.

[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0007] An intelligent stereoscopic warehouse comprises a bottom plate, a track mechanism and a storage mechanism, wherein the storage mechanism comprises two shelves, and the plurality of shelves are arranged symmetrically in front and back; the track mechanism comprises a ground rail and two ceiling rails, and the two ceiling rails penetrate the plurality of shelves and are arranged symmetrically in front and back; the ground rail is arranged between two rows of shelves and fixedly connected to the bottom plate; a plurality of QR code plates are arranged on the shelves; a slide plate is slidably mounted on the ceiling rail, the same mounting plate is fixedly mounted between the two slide plates, and a rope sleeve is fixedly mounted on the top of the slide plate.

[0008] Preferably, the shelf includes four columns, a cross beam is fixedly installed on one side of the column, the cross beam is a specially made cold-rolled P-shaped closed beam, one side of the cross beam is fixedly connected to the corresponding column, a plurality of load-bearing beams are fixedly installed between two adjacent cross beams, and two cross plates and a plurality of inclined support plates are fixedly installed between two adjacent columns.

[0009] Preferably, extension plates are provided at both left and right ends of the crossbeam, and the extension plates are fixedly connected to corresponding columns.

[0010] Preferably, a plurality of square plates are fixedly mounted on the inner wall of the column, and the plurality of square plates are arranged at equal intervals.

[0011] Preferably, a snap-in groove is provided on one side of the crossbeam, and the two-dimensional code plate is movably snap-into the corresponding snap-in groove.

[0012] Preferably, a fixing frame is provided above the top of the column, connecting rods are provided at the four bottom corners of the fixing frame, the bottom end of the connecting rod is fixedly connected to the top of the corresponding column, and the bottom of the ceiling rail is fixedly connected to the tops of multiple fixing frames.

[0013] Preferably, two U-shaped connection frames are fixedly installed between the two fixing frames located at the front and rear sides, and the ceiling rail is arranged below the U-shaped connection frame.

[0014] The beneficial effects of the utility model are:

[0015] The single-layer load-bearing capacity of the shelf is improved by using a special cold-rolled P-type closed beam as the crossbeam and multiple densely arranged load-bearing beams between the two crossbeams. The cold-rolled P-type closed beam is equipped with screws when connected to the column, and the setting of the extension plate increases the connection area and contact points between the crossbeam and the column, improves the stability of the connection between the crossbeam and the column, and increases the structural strength of the column by multiple spaced fixed square plates in the column, thereby comprehensively improving the load-bearing capacity of the stereoscopic warehouse. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the three-dimensional structure of an intelligent three-dimensional warehouse proposed by the utility model;

[0017] Figure 2 for Figure 1 A partial enlarged view of part A;

[0018] Figure 3 for Figure 1 A partial enlarged view of part B;

[0019] Figure 4 A schematic diagram of a partial three-dimensional structure of a storage mechanism of an intelligent three-dimensional warehouse proposed by the utility model;

[0020] Figure 5 The utility model is a schematic diagram of the three-dimensional structure of the pillars of an intelligent three-dimensional warehouse.

[0021] The reference numerals are as follows:

[0022] In the figure: 1, bottom plate; 2, track mechanism; 201, ceiling track; 202, ground track; 203, slide plate; 204, mounting plate; 205, rope sleeve; 3, storage mechanism; 301, shelf; 302, column; 303, beam; 304, load-bearing beam; 305, support plate; 306, extension plate; 307, square plate; 308, fixed frame; 309, U-shaped connecting frame. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0024] Reference Figure 1-5 A smart stereoscopic warehouse comprises a bottom plate 1, a track mechanism 2 and a storage mechanism 3, the storage mechanism 3 comprises two shelves 301, and the multiple shelves 301 are symmetrically arranged front to back, the track mechanism 2 comprises a ground rail 202 and two ceiling rails 201, the two ceiling rails 201 penetrate the multiple shelves 301 and are symmetrically arranged front to back, the ground rail 202 is arranged between two rows of shelves 301 and is fixedly connected to the bottom plate 1, a plurality of QR code plates are arranged on the shelf 301, a slide plate 203 is slidably installed on the ceiling rail 201, the same mounting plate 204 is fixedly installed between the two slide plates 203, and a rope sleeve 205 is fixedly installed on the top of the slide plate 203.

[0025] It should be noted that automated handling equipment is provided at the bottom of the mounting plate 204. The automated handling equipment includes a lift, a manipulator, and a sensor, etc., which are used to move and process goods inside the shelf 301. The automated handling equipment is driven to move between two rows of shelves 301 by the overhead rail 201. The bottom of the automated handling equipment is mounted on the ground rail 202. The setting of the ground rail 202 plays a motion guiding role in the movement of the automated handling equipment, thereby improving the stability of the movement of the automated handling equipment.

[0026] Furthermore, the rope sleeve 205 is fixedly connected to the rope conveying line to serve as a power source for the slide plate 203 on the overhead rail 201 .

[0027] like Figure 3 As shown, the shelf 301 includes four columns 302, and a crossbeam 303 is fixedly installed on one side of the column 302. The crossbeam 303 adopts a special cold-rolled P-shaped closed beam. One side of the crossbeam 303 is fixedly connected to the corresponding column 302, and a plurality of load-bearing beams 304 are fixedly installed between two adjacent crossbeams 303. Two cross plates and a plurality of inclined support plates 305 are fixedly installed between two adjacent columns 302.

[0028] It should be noted that the cold-rolled P-type closed beam has the characteristics of light weight, strong bearing capacity and low cost. The cold-rolled P-type closed beam is equipped with screws when connected to the column 302, which can ensure that the cross beam 303 will not fall off under external force impact.

[0029] like Figure 4 As shown, extension plates 306 are provided at both left and right ends of the crossbeam 303 , and the extension plates 306 are fixedly connected to the corresponding columns 302 .

[0030] like Figure 5 As shown, a plurality of square plates 307 are fixedly mounted on the inner wall of the column 302 , and the plurality of square plates 307 are arranged at equal intervals.

[0031] It should be noted that the column 302 is configured as a hollow square tube, which is usually lighter in weight, making the assembly and installation of the shelf 301 more convenient and economical. A plurality of square plates 307 are installed at fixed intervals inside the hollow tube to increase the structural strength and stability of the hollow tube and prevent the hollow tube from bending, twisting or squeezing.

[0032] Furthermore, the connection area and contact points between the beam 303 and the column 302 are increased by setting the extension plate 306, thereby improving the stability and rigidity of the overall structure. The extension plate 306 can evenly distribute the load on the beam 303 to the surface of the column 302 to avoid local stress concentration, thereby increasing the durability and safety of the connection.

[0033] A snap-in groove is provided on one side of the crossbeam 303, and the two-dimensional code plate is movably snap-into the corresponding snap-in groove.

[0034] It should be noted that the automated handling equipment is equipped with a QR code scanning device, which scans the QR code on the beam 303. The goods are placed on the corresponding beam 303 according to the information on the QR code. The QR code can be scanned to match the storage information of the shelf 301. Even if the goods are placed randomly, they can be accurately found when taking and placing materials later.

[0035] As another implementation method, this implementation method is for storage safety considerations:

[0036] Place the goods on shelf 301 from bottom to top according to their weight, and place the lighter goods on the top of shelf 301. This placement can effectively reduce the total load on the top, reduce the overall pressure and stress of shelf 301, and help extend the service life of shelf 301. Placing light goods on the top can reduce the risk of shelf 301 tipping over due to uneven load or excessive weight on the top, and maintain the stability and safety of shelf 301.

[0037] Furthermore, a QR code plate is arranged on one side of the crossbeam 303 , that is, each layer of the partition of the shelf 301 is provided with a scannable QR code.

[0038] like Figure 1 and Figure 2 As shown, a fixed frame 308 is provided above the top of the column 302, and connecting rods are provided at the four bottom corners of the fixed frame 308. The bottom end of the connecting rod is fixedly connected to the top of the corresponding column 302, and the bottom of the ceiling rail 201 is fixedly connected to the top of multiple fixed frames 308.

[0039] like Figure 2 and Figure 3 As shown, two U-shaped connection frames 309 are fixedly installed between the two fixed frames 308 on the front and rear sides, and the ceiling rail 201 is set below the U-shaped connection frame 309. The two shelves 301 set in the front and back are connected by the U-shaped connection frame 309, so as to further improve the stability of the storage mechanism 3.

[0040] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.

Claims

1. An intelligent three-dimensional warehouse, characterized in that: The invention comprises a bottom plate (1), a track mechanism (2) and a storage mechanism (3), wherein the storage mechanism (3) comprises two shelves (301), wherein the plurality of shelves (301) are arranged symmetrically in the front and rear direction, wherein the track mechanism (2) comprises a ground rail (202) and two ceiling rails (201), wherein the two ceiling rails (201) penetrate the plurality of shelves (301) and are arranged symmetrically in the front and rear direction, wherein the ground rail (202) is arranged between two rows of shelves (301) and is fixedly connected to the bottom plate (1), wherein a plurality of two-dimensional code plates are arranged on the shelves (301), wherein a slide plate (203) is slidably mounted on the ceiling rail (201), wherein the same mounting plate (204) is fixedly mounted between the two slide plates (203), and wherein a rope sleeve (205) is fixedly mounted on the top of the slide plate (203).

2. The intelligent high-bay warehouse according to claim 1, characterized in that: The shelf (301) comprises four columns (302), a crossbeam (303) is fixedly installed on one side of the column (302), the crossbeam (303) is a specially made cold-rolled P-shaped closed beam, one side of the crossbeam (303) is fixedly connected to the corresponding column (302), a plurality of load-bearing beams (304) are fixedly installed between two adjacent crossbeams (303), and two cross plates and a plurality of inclined support plates (305) are fixedly installed between two adjacent columns (302).

3. The intelligent high-bay warehouse according to claim 2, characterized in that: Extension plates (306) are provided at both left and right ends of the crossbeam (303), and the extension plates (306) are fixedly connected to corresponding upright posts (302).

4. The intelligent high-bay warehouse according to claim 2, characterized in that: A plurality of square plates (307) are fixedly mounted on the inner wall of the column (302), and the plurality of square plates (307) are arranged at equal intervals.

5. The intelligent high-bay warehouse according to claim 2, characterized in that: A snap-in groove is provided on one side of the crossbeam (303), and the two-dimensional code plate is movably snap-into the corresponding snap-in groove.

6. The intelligent high-bay warehouse according to claim 2, characterized in that: A fixing frame (308) is arranged above the top of the column (302), and connecting rods are arranged at the four corners of the bottom of the fixing frame (308), and the bottom end of the connecting rod is fixedly connected to the top of the corresponding column (302), and the bottom of the ceiling rail (201) is fixedly connected to the top of multiple fixing frames (308).

7. The intelligent high-bay warehouse according to claim 6, characterized in that: Two U-shaped connection frames (309) are fixedly installed between the two fixed frames (308) located at the front and rear sides, and the ceiling rail (201) is arranged below the U-shaped connection frame (309).