Continuous feeding mechanism
By designing a continuous feeding mechanism including guide components, transmission components and hoisting components, the problem of lack of automation in the cutting and punching of steel pipes is solved, and the automatic transmission and stacking of steel pipes is realized, and the production efficiency and safety are improved.
Patent Information
- Application Number
- CN202421637107.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-11
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2034-07-11
AI Technical Summary
In the process of cutting and punching steel pipes, the lack of automation leads to low production efficiency, safety risks for workers, and high labor costs.
A continuous feeding mechanism is designed, including a guide assembly, a transmission assembly and a hoisting assembly. By setting a guide assembly on the cutting machine, the cut steel pipe is guided to the transmission assembly. The transmission assembly includes an inclined conveying track group, which realizes the automatic transmission of the steel pipe to the punching machine and is stacked in the transfer box.
It realizes automatic continuous feeding of steel pipes, improves production efficiency, reduces manual operations, reduces costs, and ensures workers' safety.
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Figure CN222833517U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of production and manufacturing, in particular to a continuous feeding mechanism. Background Art
[0002] With the development of my country's construction industry and manufacturing industry, the country's requirements for project quality, production safety and production efficiency are constantly increasing. A large number of scaffolding are needed in the construction process. The production quality of scaffolding directly affects the bearing capacity and safety of use. Therefore, the production process control of scaffolding is particularly important, and the efficiency and function of scaffolding production equipment are the key and core to ensure the production level of scaffolding.
[0003] Among them, steel pipe cutting machines and punching machines are needed in the rod production process. The steel pipe cutting machine cuts the steel pipe raw material into the specified length required for production and manufacturing, and the cut steel pipe is punched at the specified position by the punching machine. After the steel pipe is punched, it is stacked in the transfer box. In the traditional steel pipe cutting and punching process, the steel pipe is cut by the laser pipe cutting machine, then manually removed and placed in the transfer box, the production efficiency is low, the workers face production safety risks, and labor is wasted; the workers take out the cut steel pipe from the transfer box, place it in the punching machine for punching, and then take it out and place it in the transfer box after punching, the production efficiency is low, the workers face production safety risks, and labor is wasted; the production process has no automation process, the production efficiency is low, the number of workers is large, the labor cost is high, and the safety risk is high; if industrial robots are used for automation, the transformation cost is high, and technical workers are required to operate and maintain it. Utility Model Content
[0004] In order to solve the above technical problems, the utility model provides a continuous feeding mechanism capable of automatic continuous feeding.
[0005] The utility model provides a continuous feeding mechanism, comprising:
[0006] A guide assembly, which is arranged on the cutting machine and corresponds to the end of the steel pipe, and is used to guide the cut steel pipe;
[0007] A transfer box, which is arranged near the punching machine and is used for stacking steel pipes;
[0008] A transmission assembly, the transmission assembly comprising a first conveying track group and a second conveying track group arranged obliquely, one end of the first conveying track group being hingedly connected to the guide assembly to receive the steel pipe on the guide assembly, and the other end being arranged at the punching opening of the punching machine to convey the steel pipe to the punching opening for punching, the second conveying track group being arranged on the base of the punching machine, one end of the second conveying track group being arranged at a distance from the punching opening from the first conveying track group, and the other end being connected to the transfer box;
[0009] A lifting component is arranged at the bottom end of the punching hole to lift up the steel pipe transmitted to the punching hole along the first conveying track group, so that the steel pipe falls onto the second conveying track group until it is transmitted to the transfer box.
[0010] Optionally, the guide assembly includes a first inclined member and a second inclined member respectively disposed at both ends of the steel pipe, and both ends of the first inclined member and the second inclined member are beyond the end of the steel pipe;
[0011] The slope of the first inclined member is smaller than the slope of the second inclined member, and the slope of the first inclined member is equal to the slopes of the first conveying track group and the second conveying track group.
[0012] Optionally, the first conveying track group includes two first tracks vertically arranged along the extension direction of both ends of the steel pipe, and the bottom of the two first tracks are hingedly connected with a lifting member, which is driven to drive one end of the first track to move in the vertical direction.
[0013] Optionally, an L-shaped connector is provided below the first track, one end of the L-shaped connector is connected to the bottom surface of the first track, and the other end is movably connected to the cylinder seat of the punching machine.
[0014] Optionally, a position sensor is provided at the top of the jacking assembly for receiving a position signal of the steel pipe at the punching hole, so as to transmit the position signal to the cutting machine to control the start and stop of the cutting machine.
[0015] Optionally, the lifting assembly includes a slider and a lifting cylinder, the slider is arranged at the top end of the lifting cylinder, and the surface of the slider has an inclination.
[0016] Optionally, ends of the first conveying track group and the second conveying track group are both configured as outwardly flared openings.
[0017] Optionally, a side of the transfer box close to the second conveying track group has a slope;
[0018] The length of the transfer box is greater than the length of the steel pipe;
[0019] The height of the transfer box is less than the height from the second conveying track group to the ground.
[0020] Compared with the prior art, the technical solution provided by the embodiment of the utility model has the following beneficial effects:
[0021] The embodiment of the utility model provides a continuous feeding mechanism, which is used for connecting a cutting machine and a punching machine in series. A guide component is arranged on the cutting machine, and the guide component is arranged corresponding to the end of the steel pipe, so that the steel pipe cut by the cutting machine slides along the guide component to the transmission component, and the first conveying track group and the second conveying track group are arranged obliquely, so that the steel pipe falling into the first conveying track group can slide along the first conveying track group to the punching opening of the punching machine, and the punch in the punching opening clamps the end of the steel pipe to punch the steel pipe falling into the punching opening. The punched steel pipe is jacked up by the jacking component, so that the steel pipe falls onto the second conveying track group, and the steel pipe slides along the second conveying track group into the transfer box and is stacked in the transfer box. This continuous feeding mechanism realizes automatic continuous feeding, improves work efficiency, and does not require manual handling, thereby ensuring the safety of workers and reducing costs. In addition, this mechanism has a simple structure, does not require modification of the cutting machine and the punching machine, and is easy to maintain in the later stage. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] The accompanying drawings herein are incorporated in and constitute a part of the specification, illustrate embodiments consistent with the present utility model, and together with the description, are used to explain the principles of the present utility model.
[0023] In order to more clearly illustrate the technical solutions in the embodiments of the utility model or the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, for ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative labor.
[0024] Figure 1 It is a structural schematic diagram of the connection between the continuous feeding mechanism and the cutting machine and the punching machine according to the embodiment of the utility model;
[0025] Figure 2 This is a schematic diagram of the structure in which the lifting assembly according to an embodiment of the utility model is arranged on a punching machine;
[0026] Figure 3 It is a structural schematic diagram of the connection between the first conveying track group and the first inclined member according to an embodiment of the utility model;
[0027] Figure 4 This is a schematic diagram of the structure in which the second inclined member according to an embodiment of the utility model is arranged on a cutting machine;
[0028] Figure 5This is a schematic structural diagram of the transfer box described in an embodiment of the utility model.
[0029] Among them, 1. cutting machine; 2. steel pipe; 3. transfer box; 4. punching machine; 401, punching port; 5. first conveying track group; 6. second conveying track group; 7. lifting assembly; 701, slider; 702, lifting cylinder; 8. first tilting member; 9. second tilting member; 10. lifting member; 11. L-shaped connecting member. DETAILED DESCRIPTION
[0030] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the scheme of the utility model will be further described below. It should be noted that the embodiments of the utility model and the features in the embodiments can be combined with each other without conflict.
[0031] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein; obviously, the embodiments in the specification are only part of the embodiments of the present invention, rather than all of the embodiments.
[0032] Reference Figures 1 to 5 As shown, this embodiment provides a continuous feeding mechanism for connecting a cutting machine 1 and a punching machine 4 in series, including a guide assembly, a transfer box 3, a transmission assembly and a lifting assembly.
[0033] Among them, the guide component is arranged on the cutting machine 1, which is used to guide the cut steel pipe 2; the transfer box 3 is arranged near the punching machine 4, which is used to stack the steel pipe 2; the transmission component includes a first conveying track group 5 and a second conveying track group 6 which are arranged obliquely, one end of the first conveying track group 5 is hingedly connected to the guide component to receive the steel pipe 2 on the guide component, and the other end is arranged at the punching port 401 of the punching machine 4 to transfer the steel pipe 2 to the punching port 401 for punching, the second conveying track group 6 is arranged on the base of the punching machine 4, one end of the second conveying track group 6 is arranged with the punching port 401 separated from the first conveying track group 5, and the other end is connected to the transfer box 3; the lifting component 7 is arranged at the bottom end of the punching port 401 to lift the steel pipe 2 transferred to the punching port 401 along the first conveying track group 5, so that the steel pipe 2 falls onto the second conveying track group 6 until it is transferred to the transfer box 3.
[0034] In the process of producing rods, the steel pipe 2 must first be cut into the specified length required for production by the cutting machine 1, and then the cut steel pipe 2 must be transported to the punching machine 4 for punching. However, this process requires workers to manually pick up and place the steel pipe 2 many times, which has low production efficiency and poses a great safety risk. The continuous feeding mechanism provided in this embodiment is used to connect the cutting machine 1 and the punching machine 4 in series, and there is no need to manually transport the steel pipe 2. Specifically, a guide assembly is provided on the cutting machine 1, and the guide assembly is provided corresponding to the end of the steel pipe, so that the steel pipe 2 cut by the cutting machine 1 slides along the guide assembly to the transmission assembly, and the first conveying track group 5 and the second conveying track group 6 are inclinedly provided, so that the steel pipe 2 falling into the first conveying track group 5 can slide along the first conveying track group 5 to the punching opening 401 of the punching machine 4. A support that can accommodate the steel pipe 2 is provided at the punching port 401, and two supports are symmetrically provided on the punching machine 4 along the length direction of the steel pipe 2. The steel pipe 2 slides into the support along the first conveying track group 5, and the punch in the punching port 401 clamps the end of the steel pipe 2 to punch the steel pipe 2 that falls into the support. The punched steel pipe 2 is lifted up by the lifting assembly 7, so that the steel pipe 2 falls into the second conveying track group 6. The steel pipe 2 slides into the transfer box 3 along the second conveying track group 6 and is stacked in the transfer box 3. This continuous feeding mechanism realizes automatic continuous feeding, improves work efficiency, and does not require manual handling, ensures the safety of workers, reduces costs, and this mechanism has a simple structure, does not require modification of the cutting machine 1 and the punching machine 4, and is easy to maintain in the later stage.
[0035] Further, see Figure 1 , Figure 3 and Figure 4 As shown, the guide assembly includes a first inclined member 8 and a second inclined member 9 respectively arranged at both ends of the steel pipe 2, and both ends of the first inclined member 8 and the second inclined member 9 extend beyond the end of the steel pipe 2; the inclination of the first inclined member 8 is smaller than the inclination of the second inclined member 9, and the inclination of the first inclined member 8 is equal to the inclination of the first conveying track group 5 and the second conveying track group 6. Specifically, the guide assembly includes two inclined members, both of which have an inclination, and the two inclined members are respectively arranged at the bottom of the two ends of the steel pipe 2, the first inclined member 8 is arranged on the machine base of the cutting machine 1, and the second inclined member 9 is arranged on the motor slider of the cutting machine 1. By moving the motor of the cutting machine 1, the distance between the two inclined members can be changed, so that the guide assembly is suitable for steel pipes of different models. Both ends of the first inclined member 8 and the second inclined member 9 exceed the end of the steel pipe 2 to prevent the steel pipe 2 from slipping off the two inclined members when falling downward. By setting the inclination of the first inclined member 8 to be smaller than the inclination of the second inclined member 9, when the steel pipe 2 just leaves the cutting machine 1, the first inclined member 8 has a supporting effect on the steel pipe 2 to prevent the steel pipe 2 from rebounding due to excessive falling distance and causing an accident. The second inclined member 9 has a guiding effect on the steel pipe 2, so that the steel pipe 2 falling on the guide assembly can slide along the second inclined member 9 to the first conveying track group 5.
[0036] In some embodiments, reference Figure 3 As shown, the first conveying track group 5 includes two first tracks vertically arranged along the extension direction of the two ends of the steel pipe 2, and the bottom of the two first tracks are both hingedly connected with a lifting member 10, and the lifting member 10 is driven to drive one end of the first track to move in the vertical direction. Specifically, the bottom ends of the two inclined members are welded with connecting members, and the two first tracks are respectively hingedly connected to the two connecting members, and the bottoms of the two first tracks are both hingedly connected with a lifting member 10, and the lifting member 10 is driven to drive one end of the first track to move in the vertical direction, and the other end of the first track is hinged with the connecting member, so that the driving lifting member 10 can adjust the height and angle of the first conveying track group 5 according to the distance and height of the cutting machine 1 and the punching machine 4, thereby improving the applicability of this continuous feeding mechanism, and at the same time, the lifting member 10 is arranged at the bottom of the first conveying track group 5, thereby improving the stability of the first conveying track group 5.
[0037] For further information, please refer to Figure 3 As shown, an L-shaped connector 11 is provided below a first track, one end of the L-shaped connector 11 is connected to the bottom surface of the first track, and the other end is movably connected to the cylinder seat of the punching machine 4. Specifically, the punching machine seat on one side of the punching machine 4 can be moved, and an L-shaped connector 11 is provided below the first track correspondingly provided on the side of the movable punching machine seat, and the lifting member 10 is provided at the bottom of the L-shaped connector 11. The L-shaped connector 11 is used to connect the first track and the cylinder seat of the punching machine 4 on the side, and the L-shaped connector 11 is movably connected to the cylinder seat of the punching machine 4 to avoid affecting the adjustment of the lifting member 10. By providing the L-shaped connector 11, the stability of the first conveying track group 5 is improved.
[0038] In other embodiments, a position sensor is provided at the top of the jacking assembly 7 for receiving the position signal of the steel pipe 2 at the punching hole 401, so as to transmit the position signal to the cutter 1 to control the start and stop of the cutter 1. Specifically, by providing a position sensor at the top of the jacking assembly 7, when the steel pipe 2 falls into the support at the punching hole 401, the position sensor receives the position signal of the steel pipe 2 and transmits the position signal to the cutter 1, at which time the cutter 1 stops cutting the steel pipe 2; when there is no steel pipe 2 in the support at the punching hole 401, the position sensor receives the position signal at this time and transmits the position signal to the cutter 1, at which time the cutter 1 performs the cutting operation, thus realizing continuous cutting and punching operations, and avoiding the cutting speed being too fast, resulting in the accumulation of steel pipes 2 on the first conveying track group 5, and affecting the operation of the cutter 1 and the punching machine 4.
[0039] In order to enable the steel pipe 2 lifted by the lifting assembly 7 to slide onto the second conveying track group 6, refer to Figure 2As shown, the lifting assembly 7 includes a slider 701 and a lifting cylinder 702. The slider 701 is arranged at the top of the lifting cylinder 702, and the surface of the slider 701 has an inclination. Specifically, by arranging the slider 701 with an inclination at the top of the lifting cylinder 702, the steel pipe 2 in contact with the slider 701 can slide along the slider 701 onto the second conveying track group 6.
[0040] Reference Figure 1 and Figure 3 As shown, in order to ensure that the steel pipe 2 can smoothly fall into and be discharged from the first conveying track group 5 and the second conveying track group 6, the ends of the first conveying track group 5 and the second conveying track group 6 are both configured as outwardly expanded openings.
[0041] Reference Figure 5 As shown, the side of the transfer box 3 close to the second conveying track group 6 has an inclination; the length of the transfer box 3 is greater than the length of the steel pipe 2; the height of the transfer box 3 is less than the height from the second conveying track group 6 to the ground. Specifically, the transfer box 3 has a accommodating space for accommodating the steel pipe 2, and the side of the transfer box 3 close to the second conveying rail group 6 has an inclination, so that the steel pipe 2 on the second conveying rail group 6 can slide along the side of the transfer box 3 close to the second conveying rail group 6, which plays a buffering role for the steel pipe 2 and prevents the steel pipe 2 from falling directly into the transfer box 3 by gravity, so that the steel pipe 2 rebounds when it contacts the bottom of the transfer box 3, so that the steel pipe 2 in the transfer box 3 is placed in a disorderly manner, increasing the work intensity. The height of the transfer box 3 is slightly smaller than the height from the second conveying rail group 6 to the ground, and the length of the transfer box 3 is slightly larger than the length of the steel pipe 2, so that the steel pipe 2 on the second conveying rail group 6 can slide smoothly into the transfer box 3, and ensure that the steel pipe 2 entering the transfer box 3 can be arranged in the same direction, and the steel pipe 2 entering the transfer box 3 slides to the end of the transfer box away from the punching machine 4 by inertia, realizing the neat stacking of the steel pipe 2 by itself.
[0042] It should be noted that, in this article, relational terms such as "first" and "second" are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0043] The above description is only a specific embodiment of the utility model, so that those skilled in the art can understand or implement the utility model. Various modifications to these embodiments will be obvious to those skilled in the art, and the general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the utility model. Therefore, the utility model will not be limited to the embodiments described herein, but should conform to the widest scope consistent with the principles and novel features of the utility model described herein.
Claims
1. A continuous feeding mechanism, characterized in that: Used for connecting a steel pipe cutting machine (1) and a punching machine (4) in series, comprising: A guide assembly, the guide assembly being arranged on the cutting machine (1), and the guide assembly being arranged corresponding to the end of the steel pipe (2), and being used for guiding the cut steel pipe (2); A transfer box (3), the transfer box (3) being arranged close to the punching machine (4) and used for stacking the steel pipes (2); A transmission component, the transmission component comprising a first conveying track group (5) and a second conveying track group (6) which are arranged obliquely, one end of the first conveying track group (5) being hingedly connected to the guide component to receive the steel pipe (2) on the guide component, and the other end being arranged at the punching opening (401) of the punching machine (4) to convey the steel pipe (2) to the punching opening (401) for punching, the second conveying track group (6) being arranged on the base of the punching machine (4), one end of the second conveying track group (6) being arranged at a distance from the punching opening (401) from the first conveying track group (5), and the other end being connected to the transfer box (3); A lifting component (7) is arranged at the bottom end of the punching hole (401) to lift up the steel pipe (2) transferred to the punching hole (401) along the first conveying track group (5), so that the steel pipe (2) falls onto the second conveying track group (6) until it is transferred to the transfer box (3).
2. The continuous feeding mechanism according to claim 1, characterized in that: The guide assembly comprises a first inclined member (8) and a second inclined member (9) respectively arranged at both ends of the steel pipe (2), and both ends of the first inclined member (8) and the second inclined member (9) extend beyond the end of the steel pipe (2); The slope of the first inclined member (8) is smaller than the slope of the second inclined member (9), and the slope of the first inclined member (8) is equal to the slopes of the first conveying track group (5) and the second conveying track group (6).
3. The continuous feeding mechanism according to claim 1, characterized in that: The first conveying track group (5) comprises two first tracks vertically arranged along the extension direction of the two ends of the steel pipe (2), and the bottom of the two first tracks is hingedly connected with a lifting member (10), and the lifting member (10) is driven to drive one end of the first track to move in the vertical direction.
4. The continuous feeding mechanism according to claim 3, characterized in that: An L-shaped connecting piece (11) is arranged below the first track, one end of the L-shaped connecting piece (11) is connected to the bottom surface of the first track, and the other end is movably connected to the cylinder seat of the punching machine (4).
5. The continuous feeding mechanism according to claim 1, characterized in that: A position sensor is provided at the top of the lifting assembly (7) for receiving a position signal of the steel pipe (2) at the punching opening (401) so as to transmit the position signal to the cutting machine (1) to control the start and stop of the cutting machine (1).
6. The continuous feeding mechanism according to claim 1, characterized in that: The lifting assembly (7) comprises a slider (701) and a lifting cylinder (702); the slider (701) is arranged at the top end of the lifting cylinder (702), and the surface of the slider (701) has an inclination.
7. The continuous feeding mechanism according to claim 1, characterized in that: The ends of the first conveying track group (5) and the second conveying track group (6) are both arranged to be outwardly expanded openings.
8. The continuous feeding mechanism according to claim 1, characterized in that: The side of the transfer box (3) close to the second conveying track group (6) has an inclination; The length of the transfer box (3) is greater than the length of the steel pipe (2); The height of the transfer box (3) is less than the height from the second conveying track group (6) to the ground.