Multifunctional feeding station
By designing a multi-functional feeding station, vertically setting up ton bags and small bags of feeding equipment, using mechanical structures and manual unpacking and feeding, the problems of high labor intensity, low efficiency, high cost and large space occupation in the existing technology are solved, and efficient and low-cost powder feeding is achieved.
Patent Information
- Application Number
- CN202421915471.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-08
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2034-08-08
AI Technical Summary
In the prior art, the packaging specifications of solid powder include both small bags and tons of bags, and two types of equipment need to be used simultaneously, resulting in high operating labor intensity, low efficiency, high equipment cost, large operating cost and large space occupied.
A multi-functional feeding station is designed to vertically set up the ton bags and small bags of feeding equipment, and adopt a mechanical structure to manually unpack and feed the material, so as to achieve automatic feeding of ton bags and small bags.
It reduces labor intensity, improves feeding efficiency, reduces equipment and operating costs, and reduces space occupied.
Smart Images
Figure CN222833666U_ABST
Abstract
Description
Technical Field
[0001] The utility model discloses a multifunctional feeding station, which relates to the technical field of powder material feeding, and in particular to a multifunctional powder material feeding station designed for unpacking and unloading raw materials in the food and pharmaceutical industries. Background Art
[0002] In many production processes of food, pharmaceutical intermediates, APIs, and chemicals, solid powders need to be put into the reactor to fully contact and mix with other liquid materials to complete the process steps of reaction and dissolution. There are many forms of solid powders entering the reactor, among which the multifunctional feeding station has the characteristics of convenient feeding operation, closed bag opening, no dust flying, and complete feeding.
[0003] The conventional feeding methods in the market are manual unpacking and feeding, feeding at small bag feeding stations, and feeding at ton bag feeding stations. If the solid powder packaging specifications include both small bags and ton bags, then two types of equipment are required at the same time plus manual operation to meet the feeding of powders with different packaging specifications. This will result in high labor intensity, low efficiency, high equipment purchase costs, high production and operation costs, and a large amount of site space is occupied.
[0004] In view of the problems existing in the above-mentioned prior art, it is very necessary to study and design a new type of multifunctional feeding station to overcome the problems existing in the prior art. Summary of the invention
[0005] According to the technical problems of the existing feeding equipment in the prior art, such as high labor intensity, low efficiency, high equipment purchase cost, high operating cost and large space occupation, a multifunctional feeding station is provided. The utility model mainly arranges the ton bag and small bag feeding equipment vertically, adopts a mechanical structure to cooperate with manual unpacking and feeding, so as to reduce labor intensity, improve efficiency, reduce various costs and reduce site occupation.
[0006] The technical means adopted by the utility model are as follows:
[0007] A multifunctional feeding station comprises: a main frame, a hoisting structure, a feeding structure, a beating structure and a dust removal structure;
[0008] Furthermore, the main frame is welded from stainless steel square steel, and the frame legs are fixedly connected to the ground by expansion bolts;
[0009] Furthermore, a lifting structure for lifting ton bags is provided at the top of the main frame;
[0010] Furthermore, a feeding structure is provided in the middle and lower part of the main frame to receive the materials dropped by the ton bag;
[0011] Furthermore, the flapping structure is fixedly mounted on the main frame and connected to the feeding structure, and is used to flap the ton bag to smoothly feed the material into the feeding structure;
[0012] Furthermore, the dust removal structure is fixedly mounted on the main frame and connected to the feeding structure.
[0013] Furthermore, the hoisting structure includes an electric hoist, a travel track and a ton bag hanger;
[0014] Furthermore, the walking track is fixedly installed on the top of the main frame;
[0015] Furthermore, the electric hoist is installed on the travel track and can move forward and backward in a straight line along the travel track;
[0016] The hook of the electric hoist is equipped with a ton bag hanger made of stainless steel;
[0017] The four corners of the ton bag hanger are provided with hanging angles for hoisting the ton bag lifting belts.
[0018] Furthermore, the feeding structure includes: a feeding hopper, a feeding bin, a vibration device and a suction adapter;
[0019] Furthermore, the feeding hopper, the feeding bin, the vibration device and the suction adapter are connected in sequence from top to bottom;
[0020] Furthermore, the feeding bin is fixed at the middle and lower part of the main frame by welding, and is used to receive the loading of small bags of powder, and the powder enters the vibration device through the feeding bin;
[0021] Furthermore, the feeding hopper is fixedly mounted in the middle of the feeding bin, and the discharge port at the lower end thereof is inserted into the interior of the feeding bin and is located in the middle and upper part of the vibration device, and is used to receive the ton bag of powder and put it into the vibration device;
[0022] Furthermore, the vibration device is fixedly connected to the main frame by bolts;
[0023] Furthermore, the suction adapter is fixedly mounted on the bottom end of the vibration device and is used to suck the powder into the material-using equipment.
[0024] Furthermore, the feeding hopper is fixedly connected to the feeding bin via a quick-opening clamp;
[0025] Furthermore, a gap is left between the feeding hopper and the feeding bin for feeding small bags of powder.
[0026] Furthermore, the feeding bin and the vibration device are connected via a quick-opening clamp;
[0027] Furthermore, the feeding bin is used to receive the loading of small-packaged powder, and the powder enters the vibration device through the feeding bin.
[0028] Furthermore, a screen is installed on the vibration device to filter foreign matter in ton bags and small packages of powder, while ensuring smooth discharge of powder.
[0029] Furthermore, a bag locking device is provided at the upper end of the feeding hopper for locking the discharge port at the lower end of the ton bag with the upper end of the feeding hopper to prevent the discharge port from deviating.
[0030] Furthermore, there are two sets of flapping structures, which are symmetrically installed on both sides of the upper end of the feeding structure, and each set of flapping structures includes: a cylinder and a flapping device;
[0031] Furthermore, the cylinder body is fixedly connected to the main frame by bolts;
[0032] Furthermore, the front end of the cylinder rod is hinged to the rear end of the beating device through bolts;
[0033] Furthermore, the front end of the beating device is hinged to the crossbeam of the main frame, and the ton bag is beaten under the action of the cylinder, so that all the powder in the bag can be drained.
[0034] Furthermore, the main body of the dust removal structure is a dust removal device fixedly mounted on the main body frame;
[0035] The dust removal device is connected to the feeding bin through a stainless steel pipeline, and is used to absorb the dust in the feeding bin to prevent the dust from flying.
[0036] The working process of the utility model is:
[0037] Ton bag feeding process: the electric hoist moves forward out of the main frame through the walking track, the electric hoist puts down the ton bag hanger, the four corners of the ton bag hanger lift the lifting belts at the four corners of the ton bag, and then moves back along the walking track to the main frame and is located on the upper part of the feeding hopper; the bottom outlet of the ton bag is assembled with the top of the feeding hopper and locked with a bag locking device to prevent the ton bag outlet from running off; the powder enters the vibration device from the feeding hopper through the feeding bin, and the powder falls after being filtered by the vibrating screen of the vibration device and is sucked away by the suction adapter; in the above process, the cylinder starts to push the beating device to beat the ton bag, so that all the powder in the bag is discharged;
[0038] Small bag feeding process: manually put small bags of powder into the feeding bin from the gap between the feeding hopper and the feeding bin, the powder enters the vibration device through the feeding bin, the powder falls through the vibration screen of the vibration device and is sucked away by the suction adapter;
[0039] In the above two processes, the dust removal device will be started to suck away the dust generated during the feeding process to prevent the dust from flying.
[0040] Compared with the prior art, the utility model has the following advantages:
[0041] 1. The multifunctional feeding station provided by the utility model can meet the feeding of powder materials with different packaging specifications;
[0042] 2. The multifunctional feeding station provided by the utility model has a reasonable whole set of structural design, and the connection form mostly adopts quick opening, which is convenient to operate and clean;
[0043] 3. The multifunctional feeding station provided by the utility model has a closed bag opening, which prevents dust from flying, improves the working environment, and allows complete feeding with less residual powder;
[0044] 4. The multifunctional feeding station provided by the utility model is vertically arranged and occupies a small space.
[0045] In summary, the application of the technical solution of the utility model solves the problems of the existing feeding equipment in the prior art that the manual operation of unpacking is labor-intensive, inefficient, high equipment purchase cost, high operating cost and large space occupation. BRIEF DESCRIPTION OF THE DRAWINGS
[0046] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0047] Figure 1 It is a schematic diagram of the structure of the utility model;
[0048] Figure 2 It is a side view of the utility model;
[0049] Figure 3 It is a top view of the utility model.
[0050] In the figure: 1. electric hoist 2. walking track 3. ton bag hanger 4. cylinder 5. beating device 6. bag locking device 7. feeding hopper 8. feeding bin 9. vibration device 10. dust removal device 11. suction adapter 12. main frame. DETAILED DESCRIPTION
[0051] It should be noted that, in the absence of conflict, the embodiments and features of the embodiments of the present invention can be combined with each other. The present invention will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0052] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. The following description of at least one exemplary embodiment is actually only illustrative and is by no means a limitation on the utility model and its application or use. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.
[0053] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the utility model. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.
[0054] Unless otherwise specifically stated, the relative arrangement of the parts and steps described in these embodiments, numerical expressions and numerical values do not limit the scope of the utility model. At the same time, it should be clear that, for ease of description, the sizes of the various parts shown in the drawings are not drawn according to the actual proportional relationship. The technology, method and equipment known to ordinary technicians in the relevant field may not be discussed in detail, but in appropriate cases, the technology, method and equipment should be regarded as a part of the authorization specification. In all examples shown and discussed here, any specific value should be interpreted as merely exemplary, rather than as a limitation. Therefore, other examples of exemplary embodiments may have different values. It should be noted that similar numbers and letters represent similar items in the following drawings, so once a certain item is defined in one drawing, it does not need to be further discussed in subsequent drawings.
[0055] In the description of the present utility model, it needs to be understood that the directions or positional relationships indicated by directional words such as "front, back, up, down, left, right", "lateral, vertical, perpendicular, horizontal" and "top, bottom" are usually based on the directions or positional relationships shown in the drawings. They are only for the convenience of describing the present utility model and simplifying the description. Unless otherwise stated, these directional words do not indicate or imply that the device or element referred to must have a specific direction or be constructed and operated in a specific direction. Therefore, they cannot be understood as limiting the scope of protection of the present utility model: the directional words "inside and outside" refer to the inside and outside relative to the contours of each component itself.
[0056] For ease of description, spatially relative terms such as "above", "above", "on the upper surface of", "above", etc. may be used here to describe the spatial positional relationship between a device or feature and other devices or features as shown in the figure. It should be understood that spatially relative terms are intended to include different orientations of the device in use or operation in addition to the orientation described in the figure. For example, if the device in the accompanying drawings is inverted, the device described as "above other devices or structures" or "above other devices or structures" will be positioned as "below other devices or structures" or "below their position devices or structures". Thus, the exemplary term "above" can include both "above" and "below". The device can also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatially relative descriptions used here are interpreted accordingly.
[0057] In addition, it should be noted that the use of terms such as "first" and "second" to limit components is only for the convenience of distinguishing the corresponding components. If not otherwise stated, the above terms have no special meaning and therefore cannot be understood as limiting the scope of protection of the utility model.
[0058] like Figure 1-3 As shown, the utility model provides a multifunctional feeding station including: a main frame 12, a hoisting structure, a feeding structure, a beating structure and a dust removal structure; the main frame 12 is welded from stainless steel square steel, and the frame legs are fixedly connected to the ground by expansion bolts; a hoisting structure for hoisting ton bags is arranged at the top of the main frame 12; a feeding structure is arranged in the middle and lower part inside the main frame 12 for receiving materials dropped from ton bags; the beating structure is fixedly mounted on the main frame 12 and connected to the feeding structure, and is used for beating ton bags to smoothly feed materials into the feeding structure; the dust removal structure is fixedly mounted on the main frame 12 and connected to the feeding structure.
[0059] like Figure 1-3 As shown, the hoisting structure includes an electric hoist 1, a walking track 2 and a ton bag hanger 3; the walking track 2 is fixedly installed on the top of the main frame 12; the electric hoist 1 is installed on the walking track 2 and can make straight-line movements forward and backward along the walking track 2; the lower part of the hook of the electric hoist 1 is equipped with a ton bag hanger 3 made of stainless steel; the four corners of the ton bag hanger 3 are provided with hanging angles for hoisting the ton bag lifting belts.
[0060] like Figure 1-2As shown, the feeding structure includes: a feeding hopper 7, a feeding bin 8, a vibrating device 9 and a suction adapter 11; the feeding hopper 7, the feeding bin 8, the vibrating device 9 and the suction adapter 11 are connected in sequence from top to bottom; the feeding bin 8 is fixed to the middle and lower part of the main frame 12 by welding, and is used to receive the loading of small bags of powder, and the powder enters the vibration device 9 through the feeding bin 8; the feeding hopper 7 is fixed to the middle part of the feeding bin 8, and its lower end outlet is inserted into the inside of the feeding bin 8, and is located in the middle and upper part of the vibration device 9, and is used to receive ton bags of powder and put it into the vibration device 9; the vibration device 9 is fixedly connected to the main frame 12 by bolts; the suction adapter 11 is fixed to the bottom end of the vibration device 9, and is used to suck the powder into the feeding equipment.
[0061] like Figure 1-3 As shown, the feeding hopper 7 is fixedly connected to the feeding bin 8 through a quick-opening clamp; a gap is left between the feeding hopper 7 and the feeding bin 8 for feeding small bags of powder.
[0062] like Figure 1-2 As shown, the feeding bin 8 and the vibration device 9 are connected by a quick-opening clamp; the feeding bin 8 is used to receive the charging of small-package powder, and the powder enters the vibration device 9 through the feeding bin 8.
[0063] like Figure 1-2 As shown, a screen is installed on the vibration device 9 to filter foreign matter in ton bags and small packages of powder materials, while ensuring smooth discharge of the powder materials.
[0064] like Figure 1-2 As shown, a bag locking device 6 is provided at the upper end of the feeding hopper 7, which is used to lock the discharge port at the lower end of the ton bag with the upper end of the feeding hopper 7 to prevent the discharge port from deviating.
[0065] like Figure 1 As shown, there are two sets of flapping structures, which are symmetrically installed on both sides of the upper end of the feeding structure, and each set of flapping structures includes: a cylinder 4 and a flapping device 5; the cylinder body of the cylinder 4 is fixedly connected to the main frame 12 by bolts; the front end of the cylinder rod of the cylinder 4 is hinged to the rear end of the flapping device 5 by bolts; the front end of the flapping device 5 is hinged to the crossbeam of the main frame 12, and the ton bag is flapped under the action of the cylinder 4, so that all the powder in the bag can be discharged.
[0066] like Figure 1-3 As shown, the main body of the dust removal structure is a dust removal device 10 fixedly mounted on a main frame 12; the dust removal device 10 is connected to the feeding bin 8 through a stainless steel pipeline, which is used to absorb the dust in the feeding bin 8 to prevent the dust from flying.
[0067] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, ordinary technicians in this field should understand that they can still modify the technical solutions recorded in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not make the essence of the corresponding technical solution deviate from the scope of the technical solution of the embodiments of the utility model.
Claims
1. A multifunctional feeding station, characterized in that: The multifunctional feeding station comprises: a main frame (12), a hoisting structure, a feeding structure, a beating structure and a dust removal structure; The main frame (12) is welded from stainless steel square steel, and the frame legs are fixedly connected to the ground via expansion bolts; The top of the main frame (12) is provided with a lifting structure for lifting ton bags; A feeding structure is provided at the middle and lower part of the main frame (12) for receiving materials dropped from the ton bag; The flapping structure is fixedly mounted on the main frame (12) and connected to the feeding structure, and is used to flap the ton bag to smoothly feed the material into the feeding structure; The dust removal structure is fixedly mounted on the main frame (12) and connected to the feeding structure.
2. The multifunctional feeding station according to claim 1, characterized in that: The hoisting structure comprises an electric hoist (1), a walking track (2) and a ton bag hanger (3); The walking track (2) is fixedly installed on the top of the main frame (12); The electric hoist (1) is installed on the running track (2) and can move forward and backward along the running track (2); The hook of the electric hoist (1) is equipped with a ton bag hanger (3) made of stainless steel; The four corners of the ton bag hanger (3) are provided with hanging corners for hanging the ton bag lifting belts.
3. The multifunctional feeding station according to claim 1, characterized in that: The feeding structure described above comprises: a feeding hopper (7), a feeding bin (8), a vibration device (9) and a suction adapter (11); The feeding hopper (7), feeding bin (8), vibration device (9) and suction adapter (11) are connected in sequence from top to bottom; The feeding bin (8) is fixed at the middle and lower part of the main frame (12) by welding, and is used to receive the loading of small packages of powder. The powder enters the vibration device (9) through the feeding bin (8); The feeding hopper (7) is fixedly mounted in the middle of the feeding bin (8), and its lower end discharge port is inserted into the interior of the feeding bin (8) and is located in the middle and upper part of the vibration device (9), and is used to receive the ton bag of powder and put it into the vibration device (9); The vibration device (9) is fixedly connected to the main frame (12) by bolts; The material suction adapter (11) is fixedly mounted on the bottom end of the vibration device (9) and is used to suck the powder into the material-using equipment.
4. The multifunctional feeding station according to claim 3, characterized in that: The feeding hopper (7) is fixedly connected to the feeding bin (8) via a quick-opening clamp; A gap is left between the feeding hopper (7) and the feeding bin (8) for feeding small bags of powder.
5. The multifunctional feeding station according to claim 3, characterized in that: The feeding bin (8) and the vibration device (9) are connected via a quick-opening clamp; The feeding bin (8) is used to receive the loading of small-package powder materials, and the powder materials enter the vibration device (9) through the feeding bin (8).
6. The multifunctional feeding station according to claim 3, characterized in that: The vibrating device (9) is equipped with a screen to filter foreign matter in ton bags and small packages of powder, while making the powder discharge smooth.
7. The multifunctional feeding station according to claim 3, characterized in that: The upper end of the feeding hopper (7) is provided with a bag locking device (6) for locking the lower end discharge port of the ton bag with the upper end of the feeding hopper (7) to prevent the discharge port from deviating.
8. The multifunctional feeding station according to claim 1, characterized in that: The flapping structures are in two sets, symmetrically mounted on both sides of the upper end of the feeding structure, and each set of the flapping structures comprises: a cylinder (4) and a flapping device (5); The cylinder body of the air cylinder (4) is fixedly connected to the main frame (12) by bolts; The front end of the cylinder rod of the air cylinder (4) is hinged to the rear end of the beating device (5) through bolts; The front end of the beating device (5) is hinged to the crossbeam of the main frame (12), and the ton bag is beaten under the action of the cylinder (4), so that the powder in the bag can be completely discharged.
9. The multifunctional feeding station according to claim 1, characterized in that: The main body of the dust removal structure is a dust removal device (10) fixedly mounted on a main frame (12); The dust removal device (10) is connected to the feeding bin (8) via a stainless steel pipeline and is used to absorb dust in the feeding bin (8) to prevent dust from flying.