Adjustable polyester staple fiber carding machine
By adopting a combination design of push block, return spring and limit plate in the polyester staple fiber carding machine, flexible adjustment of the height of the upper carding plate is achieved, solving the problems of cumbersome operation and inefficiency of the existing carding machine, and improving the efficiency of the equipment and maintenance convenience.
Patent Information
- Application Number
- CN202421245384.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-03
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2034-06-03
AI Technical Summary
When existing carding machines frequently adjust the carding interval, the operation is complicated, and staff need to use tools to remove the bolts, resulting in inefficiency.
An adjustable polyester staple fiber carding machine is designed, using push blocks and return springs to drive the limit plate. The height of the upper carding plate is adjusted by moving the limit plate to achieve flexible adjustment of the carding interval.
This design allows staff to adjust the height of the upper cardboard without the help of tools, simplifies the operation process, reduces workload, improves work efficiency, and facilitates maintenance and maintenance of internal parts of the cardboard case.
Smart Images

Figure CN222834462U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of carding machines, in particular to an adjustable polyester staple fiber carding machine. Background Art
[0002] Nonwoven fabric, also known as non-woven fabric or non-woven fabric, is a fiber mesh structure textile made of fiber as raw material, made into a fiber web (layer), and processed by chemical or physical methods. It is a Chinese utility model patent, authorized announcement number "CN220665531U", a carding machine, the carding machine includes a main structure and an adjustable carding structure, the tops of the two support blocks are respectively fixedly connected to the two ends of the bottom of the frame, the adjustable carding structure includes an adjusting part and a carding part, the bottom end of the adjusting part is fixedly connected to the top of the carding part, and the top is coupled with the inner wall of the frame, and the two ends of the carding part are respectively fixedly connected to the two ends of the inner wall of the frame, aiming to improve the above-mentioned carding machine, which is difficult to adjust the carding area and inconvenient to repair, thereby affecting the use efficiency of the carding machine.
[0003] The above technical solution starts the motor to drive the guide roller to rotate, and uses the guide roller to rotate the driving wheel, and uses the power belt to rotate the driven wheel, so that the combing roller can rotate inside the upper combing plate, and a number of upper combing needles and a number of lower combing needles are staggered, so that the non-woven fabric is in the combing area formed between the combing roller and the upper combing plate. However, the above equipment still has certain defects. For example, the above equipment is threadedly connected to a number of locking nuts at different positions through a number of adjusting bolts, and can use the arc plate to move the upper combing plate up and down to adjust the spacing of the combing areas. However, when frequently adjusting the spacing of the combing areas, the staff needs to use tools to continuously remove the adjusting bolts and adjust the upper combing plate. This operation is complicated and inconvenient for the staff to adjust it, and also reduces the work efficiency of the staff. Utility Model Content
[0004] The purpose of the utility model is to solve at least one of the technical problems existing in the prior art and to provide an adjustable polyester staple fiber combing machine, which can solve the problem that the equipment is threadedly connected to a plurality of locking nuts at different positions through a plurality of adjusting bolts, and can use an arc plate to move the upper combing plate up and down to adjust the spacing of the combing areas. However, when frequently adjusting the spacing of the combing areas, the staff is required to use tools to continuously disassemble the adjusting bolts and adjust the upper combing plate. This operation is complicated, inconvenient for the staff to adjust it, and also reduces the work efficiency of the staff.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an adjustable polyester staple fiber carding machine, comprising a carding machine housing, on which an adjustment device is provided;
[0006] The adjusting device comprises an upper combing plate, two push blocks and two limit plates;
[0007] Among them, the upper carding plates are all "arc" shaped;
[0008] Among them, three first limit plate grooves are opened on the inner walls of both sides of the upper end of the combing machine housing;
[0009] Wherein, a push block groove is provided on the upper surface of the upper combing plate;
[0010] Wherein, the two push blocks are both slidably connected inside the push block groove;
[0011] Wherein, the outer walls on both sides of the upper combing plate are provided with second limit plate grooves;
[0012] The interiors of the two second limit plate grooves are both connected to the interior of the push block groove;
[0013] Wherein, the two limiting plates are respectively slidably connected inside the corresponding second limiting plate grooves;
[0014] Among them, five return springs are arranged inside the push block slot;
[0015] Wherein, the two ends of the five return springs are respectively fixedly connected to the outer wall of the corresponding push block;
[0016] Wherein, the upper carding plate is slidably connected inside the upper end of the carding housing;
[0017] Wherein, one end of the two limiting plates close to the first limiting plate groove is in contact with the inner wall of the corresponding first limiting plate groove respectively;
[0018] Wherein, the lower surface of the upper combing plate is equipped with an upper combing blade.
[0019] Preferably, a feed plate is fixedly connected to the rear end outer wall of the combing machine housing;
[0020] Among them, the feed plate is inclined;
[0021] Wherein, a fixing plate is fixedly connected to an outer wall of one side of the combing machine housing.
[0022] Preferably, a motor is fixedly connected to the upper surface of the fixing plate;
[0023] Wherein, a combing roller is rotatably connected inside the combing machine housing.
[0024] Preferably, the combing roller rotates and extends to the outside of the combing machine housing at one end away from the motor;
[0025] Wherein, a guide roller is rotatably connected inside the front end of the combing machine housing.
[0026] Preferably, the guide roller is rotated and extended to the outside of the combing machine housing at one end away from the motor;
[0027] The output end of the motor rotates and extends to the interior of the combing machine housing and is fixedly connected to one end of the guide roller.
[0028] Preferably, the end of the combing roller away from the motor is connected to one end of the guide roller through a transmission belt;
[0029] Wherein, two mounting blocks are fixedly connected to the lower surface of the combing machine housing.
[0030] Compared with the prior art, the beneficial effects of the utility model are:
[0031] (1) The adjustable polyester staple fiber combing machine drives the push block in the adjustment device to move in the opposite direction, thereby driving the return spring to contract and driving the limit plate to move in the opposite direction. Then, the limit plate moves in the opposite direction so that the other end of the limit plate is out of contact with the inside of the first limit plate groove. Then, the height of the combing zone of the upper combing plate can be adjusted according to the needs. This makes it easy for the staff to adjust the height of the upper combing plate and avoids the need for the staff to remove the bolts with the help of tools and then adjust them. This effectively reduces the workload of the staff and improves the work efficiency of the staff.
[0032] (2) The adjustable polyester staple fiber carding machine can be removed by the upper carding plate without the aid of tools. After the upper carding plate is removed, the interior of the carding machine casing is exposed, which facilitates the maintenance and repair of the internal parts of the carding machine casing, effectively improving the practicality and flexibility of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0033] The utility model is further described below in conjunction with the accompanying drawings and embodiments:
[0034] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0035] Figure 2 It is a schematic diagram of the structure inside the upper combing plate of the utility model;
[0036] Figure 3 It is a schematic structural diagram of the outer portion of the upper combing plate of the utility model.
[0037] Figure numerals: 1. combing machine housing; 2. feed plate; 3. combing roller; 4. guide roller; 5. push block groove; 6. mounting block; 7. fixing plate; 8. motor; 9. first limit plate groove; 10. push block; 11. return spring; 12. upper combing plate; 13. second limit plate groove; 14. upper combing blade; 15. limit plate. DETAILED DESCRIPTION
[0038] This section will describe in detail the specific embodiments of the utility model. The preferred embodiments of the utility model are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the utility model, but it cannot be understood as a limitation on the protection scope of the utility model.
[0039] In the description of the present invention, it should be understood that descriptions involving orientation, such as up, down, front, back, left, right, etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0040] In the description of the present utility model, "greater than", "less than", "exceed" etc. are understood as not including the number itself, and "above", "below", "within" etc. are understood as including the number itself. If there is a description of "first" or "second", it is only used for the purpose of distinguishing the technical features, and cannot be understood as indicating or implying the relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.
[0041] In the description of the present invention, unless otherwise clearly defined, terms such as setting, installing, connecting, etc. should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in the present invention based on the specific content of the technical solution.
[0042] See also Figure 1-3 , the utility model provides a technical solution: an adjustable polyester staple fiber carding machine, comprising a carding machine housing 1;
[0043] An adjustment device is provided on the combing machine housing 1;
[0044] The adjusting device comprises an upper combing plate 12, two push blocks 10 and two limit plates 15. The upper combing plates 12 are all "arc" shaped. Three first limit plate grooves 9 are provided on the inner walls on both sides of the upper end of the combing machine housing 1. A push block groove 5 is provided on the upper surface of the upper combing plate 12. The two push blocks 10 are slidably connected inside the push block groove 5. Second limit plate grooves 13 are provided on the outer walls on both sides of the upper combing plate 12. The interiors of the two second limit plate grooves 13 are communicated with the interiors of the push block grooves 5. The two limit plates 15 are respectively slidably connected inside the corresponding second limit plate grooves 13. Five return springs 11 are arranged inside the push block groove 5. The two ends of the five return springs 11 are respectively fixedly connected to the outer walls of the corresponding push blocks 10. The upper combing plate 12 is slidably connected inside the upper end of the combing machine housing 1. One end of the two limit plates 15 close to the first limit plate groove 9 is in contact with the inner wall of the corresponding first limit plate groove 9. An upper combing blade 14 is installed on the lower surface of the upper combing plate 12.
[0045] Among them, the rear end outer wall of the combing casing 1 is fixedly connected with a feed plate 2, and the feed plate 2 is inclined. A fixing plate 7 is fixedly connected to the outer wall of one side of the combing casing 1, and a motor 8 is fixedly connected to the upper surface of the fixing plate 7. A combing roller 3 is rotatably connected inside the combing casing 1, and one end of the combing roller 3 away from the motor 8 rotates and extends to the outside of the combing casing 1. A guide roller 4 is rotatably connected inside the front end of the combing casing 1, and one end of the guide roller 4 away from the motor 8 rotates and extends to the outside of the combing casing 1. The output end of the motor 8 rotates and extends to the inside of the combing casing 1 and is fixedly connected to one end of the guide roller 4. The end of the combing roller 3 away from the motor 8 is transmission-connected to one end of the guide roller 4 through a transmission belt, and two mounting blocks 6 are fixedly connected to the lower surface of the combing casing 1.
[0046] Furthermore, when using the device, it is started by connecting an external power supply. First, the push block 10 is pushed to move in the opposite direction to cause the return spring 11 to contract and at the same time drive the limit plate 15 to move in the opposite direction. Then, the limit plate 15 moves in the opposite direction to make the other end of the limit plate 15 disengage from the inside of the first limit plate groove 9. Then, the height of the combing interval can be adjusted according to the height of the upper combing plate 12 as needed, and then the combing machine housing 1 is connected to the external device through the mounting block 6.
[0047] Furthermore, the fiber material is placed on the feed plate 2, and then the material is fed into the combing area at an angle through the feed plate 2 while the motor 8 is started. The guide roller 4 is driven to rotate by the output end of the motor 8, and the combing roller 3 is driven to rotate by the transmission belt. Then, the combing roller 3 rotates and cooperates with the upper combing blade 14 fixedly connected to the lower surface of the upper combing plate 12 to comb the fiber material. Then, the combed material is guided out of the interior of the combing machine housing 1 through the guide roller 4.
[0048] The push block 10 in the adjustment device is pushed to move in the opposite direction to drive the return spring 11 to contract and drive the limit plate 15 to move in the opposite direction. Then, the limit plate 15 moves in the opposite direction to make the other end of the limit plate 15 disengage from the inside of the first limit plate groove 9. Then, the height of the combing interval can be adjusted according to the needs. This makes it convenient for the staff to adjust the height of the upper combing plate 12 and avoids the need for the staff to use tools to disassemble the bolts and adjust them, which effectively reduces the workload of the staff and improves the work efficiency of the staff. The upper combing plate 12 can be removed without the help of tools. After the upper combing plate 12 is removed, the interior of the combing machine casing 1 is exposed. This makes it convenient to maintain and repair the internal parts of the combing casing 1, effectively improving the practicability and flexibility of the equipment.
[0049] Working principle: first, push the push block 10 to move in the opposite direction to drive the return spring 11 to contract and drive the limit plate 15 to move in the opposite direction, and then the limit plate 15 moves in the opposite direction to make the other end of the limit plate 15 disengage from the inside of the first limit plate groove 9, and then the height of the upper combing plate 12 can be adjusted according to the needs. The height of the combing interval, then the combing machine housing 1 is connected to the external equipment through the mounting block 6, and then the fiber material is placed on the feed plate 2, and then the feed plate 2 is tilted to feed the material into the combing interval while starting the motor 8, and the output end of the motor 8 rotates to drive the guide roller 4 to rotate, and at the same time, the combing roller 3 is driven to rotate through the transmission belt, and then the combing roller 3 rotates and the upper combing blade 14 fixedly connected to the lower surface of the upper combing plate 12 cooperates to comb the fiber material, and then the combed material is guided out of the interior of the combing machine housing 1 through the guide roller 4.
[0050] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments. Various changes can be made within the knowledge scope of ordinary technicians in the technical field without departing from the purpose of the present invention.
Claims
1. An adjustable polyester staple fiber carding machine, comprising a carding machine housing (1), characterized in that: An adjusting device is provided on the combing machine housing (1); The adjusting device comprises an upper combing plate (12), two push blocks (10) and two limit plates (15); Wherein, the upper combing plates (12) are all "arc" shaped; Wherein, three first limit plate grooves (9) are provided on the inner walls on both sides of the upper end of the combing machine housing (1); Wherein, a push block groove (5) is provided on the upper surface of the upper combing plate (12); Wherein, the two push blocks (10) are both slidably connected inside the push block groove (5); Wherein, the outer walls on both sides of the upper combing plate (12) are provided with second limiting plate grooves (13); The interiors of the two second limit plate grooves (13) are both connected to the interior of the push block groove (5); The two limiting plates (15) are respectively slidably connected inside the corresponding second limiting plate grooves (13); Wherein, five return springs (11) are arranged inside the push block groove (5); Wherein, the two ends of the five return springs (11) are respectively fixedly connected to the outer wall of the corresponding push block (10); Wherein, the upper combing plate (12) is slidably connected inside the upper end of the combing machine housing (1); Wherein, one end of the two limiting plates (15) close to the first limiting plate groove (9) is in contact with the inner wall of the corresponding first limiting plate groove (9); Wherein, an upper combing blade (14) is installed on the lower surface of the upper combing plate (12).
2. An adjustable polyester staple fiber carding machine according to claim 1, characterized in that: A feed plate (2) is fixedly connected to the rear end outer wall of the combing machine housing (1); Wherein, the feed plate (2) is inclined; Wherein, a fixing plate (7) is fixedly connected to an outer wall of one side of the combing machine housing (1).
3. An adjustable polyester staple fiber carding machine according to claim 2, characterized in that: The upper surface of the fixing plate (7) is fixedly connected with a motor (8); A combing roller (3) is rotatably connected inside the combing machine housing (1).
4. An adjustable polyester staple fiber carding machine according to claim 3, characterized in that: The end of the combing roller (3) away from the motor (8) rotates and extends to the outside of the combing machine housing (1); A guide roller (4) is rotatably connected to the interior of the front end of the combing machine housing (1).
5. An adjustable polyester staple fiber carding machine according to claim 4, characterized in that: The guide roller (4) has one end away from the motor (8) that rotates and extends to the outside of the combing machine housing (1); The output end of the motor (8) is rotatably extended to the interior of the combing machine housing (1) and is fixedly connected to one end of the guide roller (4).
6. The adjustable polyester staple fiber carding machine according to claim 3, characterized in that: One end of the combing roller (3) away from the motor (8) is connected to one end of the guide roller (4) through a transmission belt; Wherein, two mounting blocks (6) are fixedly connected to the lower surface of the combing machine housing (1).
Citation Information
Patent Citations
Carding machine
CN220665531U