Suspended spindle roving frame capable of achieving collective doffing
By designing a new hem rib cover plate and transmission mechanism, the automatic collective yarn drop of the suspension spindle roving machine is achieved, solving the problems of high labor intensity and low production efficiency caused by manual yarn drop, reducing production costs and improving efficiency.
Patent Information
- Application Number
- CN202421831994.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-31
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2034-07-31
AI Technical Summary
The descent of existing suspended spindle roving machines requires manual completion, which has high labor intensity, long time and low production efficiency. It is costly to transform the artificial descent roving machine into an automated collective descent roving machine.
A new low-rod cover plate is designed, including side support, plane support and intermediate support. The intermediate support is trapezoidal or semicircular. The bobbin gear is connected through a transmission mechanism to realize automatic exchange of the hanging spindle and collective dropping.
The automatic collective descent of the suspended spindle roving machine is realized, which reduces production costs, reduces workers' labor intensity, and improves production efficiency.
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Figure CN222834471U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of textiles, in particular to a suspended-spindle roving frame capable of realizing collective doffing. Background Art
[0002] Roving frames are key equipment in the textile process. 2 to 3 roving frames can supply 10,000 spindles of roving frames. The number of spindles in a suspended spindle roving frame is generally 96 to 216, and the yarn is dropped every 2 to 3 hours. At present, the doffing work of roving frames is generally done manually, which has high labor intensity, long time consumption and low production efficiency. In order to reduce the labor intensity of the workers and improve production efficiency, it is urgently necessary to replace the roving frames with manual doffing with automatic collective doffing. However, the price of purchasing new automatic collective doffing roving frames is very expensive, and it is a waste to eliminate the manual doffing roving frames with other intact functions. Therefore, transforming the original roving frames that can only doff manually into automatic collective doffing roving frames has become the best solution to reduce production costs, reduce labor intensity and improve production efficiency.
[0003] The key to achieving collective doffing on the roving frame is the doffing exchange mechanism that lifts up the full bobbin and releases the empty bobbin, the spindles installed on the doffing exchange mechanism, and the spindle pushers and two spindle support plates on the spindles. The distance between the spindles is half of the spindle pitch of the roving frame. The empty spindles and the spindles with empty bobbins are arranged at intervals. When doffing, the empty spindles are aligned with the inner holes of the full bobbin on the bobbin gear. The spindles descend with the doffing exchange mechanism. The inner holes of the full bobbin contact with the spindle pushers on the empty spindles and push the spindle pushers to move upward, thereby triggering the two spindle support plates to open and lift the full bobbin. The doffing exchange mechanism rises until the lower parts of the full bobbin and the empty bobbin are higher than a certain size above the upper part of the bobbin gear. The doffing exchange mechanism rotates to make the empty bobbin and the full bobbin translate half a spindle position. At this time, the empty bobbin The tube is aligned with the bobbin gear, and the yarn-dropping exchange mechanism descends for the second time to align the empty bobbins one by one and place them on the bobbin gear. At the same time, the inner hole of the empty bobbin triggers the hanging spindle push block, the two branches of the hanging spindle close, the hanging spindle is disengaged from the empty bobbin, and the empty bobbin placement work is completed. Finally, the yarn-dropping exchange mechanism rises to realize collective yarn drop; at present, most of the roving machines are suspended spindle, large package, and upper spindle rod roving machines. The top of the lower rib cover plate of the existing roving machines is a large plane, and the top of the plane is only 3 to 8 mm lower than the supporting plane of the bobbin gear. The triggering action stroke of the hanging spindle push block is 20 to 45 mm. When the yarn-dropping exchange mechanism descends, the lower part of the empty bobbin base interferes with the lower rib cover plate, and the yarn-dropping exchange mechanism cannot complete the work of exchanging the full yarn tube on the bobbin gear for the empty bobbin.
[0004] Chinese Patent No. CN02244320.7 discloses a closed spindle wing for a suspended spindle roving machine. By making the yarn guide channel of the suspended spindle wing closed, there is no air flow vortex at the outlet of the roving, and the fiber bonding force is strengthened without divergence; since the yarn guide channel is made of stainless steel pipe, its inner wall is smooth and unobstructed without fiber hanging, and the roving is not broken; furthermore, since the yarn guide channel of the suspended spindle wing is closed, the wind resistance becomes smaller and the power consumption is reduced, thereby greatly improving the spinning quality, but the function of automatic collective yarn dropping of the old roving machine is not realized.
[0005] To sum up, developing a suspended spindle roving frame that can realize collective yarn doffing, transforming the roving frame with manual yarn doffing into an automatic collective yarn doffing frame, reducing costs, reducing workers' labor intensity, and improving production efficiency have become issues that relevant technical personnel in this field urgently need to solve. Utility Model Content
[0006] The utility model aims to provide a suspended spindle roving frame capable of realizing collective doffing, and transforms a roving frame adopting manual doffing into an automatic collective doffing roving frame, thereby reducing costs, reducing the labor intensity of workers, and improving production efficiency.
[0007] The purpose of the utility model is to solve the following technical solutions:
[0008] A suspended spindle roving machine capable of realizing collective doffing, comprises a lower dragon bar, a bobbin gear, a doffing exchange mechanism, a transmission mechanism and a spindle hanging mechanism, a lower dragon bar cover plate is provided above the lower dragon bar, a transmission mechanism is provided between the lower dragon bar cover plate and the lower dragon bar, the transmission mechanism is connected to the lower part of the bobbin gear, and the bobbin gear realizes rotation, the bobbin gear is provided with two rows, each row is provided with a plurality of bobbin gears evenly spaced at the distance of the roving machine spindle pitch, the top of the bobbin gear passes through the lower dragon bar cover plate, the doffing exchange mechanism is provided with a plurality of spindles spaced at half the spindle pitch above the bobbin gear, and the spindles are suspended and fixed on the doffing exchange mechanism above it; the lower dragon bar cover plate comprises a side support, a plane support and an intermediate support, the lower dragon bar cover plate is shaped as a bulge in the middle and low on both sides, the intermediate support is a bulge in the middle part, and the shape is a trapezoid or semicircular, and the two ends of the intermediate support are respectively connected to a section of plane support, and each section of the plane support is fixedly connected to the lower dragon bar through a section of side support.
[0009] In the above-mentioned suspended spindle roving frame capable of realizing collective doffing, the top of the intermediate support is 30 to 60 mm higher than the top of the plane support.
[0010] In the above-mentioned suspended spindle roving frame capable of realizing collective doffing, the planar supports on both sides of the middle support are located in the same horizontal plane.
[0011] In the above-mentioned suspended spindle roving machine capable of realizing collective doffing, the planar support is provided with a bobbin gear hole, and the bobbin gear hole is clearance-matched with the bobbin gear.
[0012] In the above-mentioned suspended spindle roving frame capable of realizing collective doffing, reinforcing ribs are arranged at the gaps between the plane support, the side support and the bobbin gear hole.
[0013] Beneficial Effects
[0014] The utility model provides a suspended spindle roving machine capable of realizing collective doffing. The lower rib cover plate is innovatively designed on the basis of the original suspended spindle roving machine. There is no need to replace the frame, upper ribs, spindle wings, lower ribs, bobbin gears, rib transmission gears and other parts. The original ordinary suspended spindle roving machine is transformed into an automatic collective doffing roving machine, which reduces production costs, reduces the labor intensity of workers and improves production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The utility model is further described in detail below in conjunction with the drawings.
[0016] Figure 1 It is a structural schematic diagram of the utility model;
[0017] Figure 2 yes Figure 1 Side view of
[0018] Figure 3 It is a schematic structural diagram of the trapezoidal shape of the middle supporting part of the lower rib cover plate of the utility model;
[0019] Figure 4 It is a schematic structural diagram of a semicircular middle supporting portion of a lower rib cover plate of the utility model.
[0020] The numbers in the figure are respectively represented as: 1, lower dragon rib, 2, lower dragon rib cover plate, 3, bobbin gear, 6, original lower dragon rib cover plate, 7, yarn exchange mechanism, 8, empty bobbin, 9, spindle hanging mechanism, 10, outer row full of yarn tubes, 11, inner row full of yarn tubes, 14, transmission mechanism, 21, side support, 22, plane support, 23, middle support, 24, reinforcing rib, 25, bobbin gear hole. DETAILED DESCRIPTION
[0021] See also Figure 1 , Figure 2 , Figure 3 , Figure 4A suspended spindle roving machine capable of realizing collective doffing, comprising a lower rib 1, a bobbin gear 3, a doffing exchange mechanism 7, a transmission mechanism 14 and a spindle hanging mechanism 9, wherein a lower rib cover plate 2 is arranged above the lower rib 1, a transmission mechanism 14 is arranged between the lower rib cover plate 2 and the lower rib 1, the transmission mechanism 14 is connected to the lower part of the bobbin gear 3, and the bobbin gear 3 is rotated, the bobbin gear 3 is provided with two rows, each row is provided with a plurality of bobbin gears 3 evenly spaced at a distance of the roving machine spindle pitch, the top of the bobbin gear 3 passes through the lower rib cover plate 2, the A plurality of hanging spindles 9 are arranged above the bobbin gear 3 at intervals of half the spindle spacing, and the hanging spindles 9 are hung and fixed on the yarn exchange mechanism 7 above them; the lower dragon bar cover plate 2 includes side supports 21, plane supports 22 and middle supports 23, and the lower dragon bar cover plate 2 is bulging in the middle and low on both sides, and the middle support 23 is a bulging part in the middle, and the shape is trapezoidal or semicircular, and the two ends of the middle support 23 are respectively connected to a section of plane support 22, and each section of the plane support 22 is fixedly connected to the lower dragon bar 1 through a section of side support 21.
[0022] See also Figure 1 The top of the intermediate support 23 is 30 to 60 mm higher than the top of the planar support 22 .
[0023] See also Figure 1 , Figure 3 , Figure 4 , the planar supports 22 on both sides of the middle support 23 are located in the same horizontal plane.
[0024] See also Figure 3 , Figure 4 The planar support 22 is provided with a bobbin gear hole 25, and the bobbin gear hole 25 is clearance-matched with the bobbin gear 3.
[0025] See also Figure 1 , Figure 2 Reinforcing ribs 24 are provided in the gaps between the plane support 22 , the side support 21 and the bobbin gear hole 25 .
Claims
1. A suspended spindle roving frame capable of realizing collective doffing, characterized in that: The invention comprises a lower rib (1), a bobbin gear (3), a doffing exchange mechanism (7), a transmission mechanism (14) and a spindle hanging mechanism (9); a lower rib cover plate (2) is provided above the lower rib (1); a transmission mechanism (14) is provided between the lower rib cover plate (2) and the lower rib (1); the transmission mechanism (14) is connected to the lower part of the bobbin gear (3); the bobbin gear (3) is rotated; the bobbin gear (3) is provided with two rows, each row is provided with a plurality of bobbin gears (3) evenly spaced at a distance of the roving frame spindle pitch; the top of the bobbin gear (3) passes through the lower rib cover plate (2); the bobbin gear (3) ... bobbin gear (3) is provided with a plurality of bobbin gears (3) evenly spaced at a distance of the roving frame spindle pitch; the top of the bobbin gear (3) passes through the lower rib cover plate (2); the bobbin gear (3) is provided with a plurality of bobbin gears (3) evenly spaced at a distance of the roving frame spin A plurality of hanging spindles (9) spaced at half the spindle spacing are arranged above the gear (3); the hanging spindles (9) are suspended and fixed on a doffing exchange mechanism (7) above the hanging spindles; the lower rib cover plate (2) comprises a side support (21), a plane support (22) and an intermediate support (23); the lower rib cover plate (2) is shaped as a bulge in the middle and low on both sides; the intermediate support (23) is a bulge in the middle and is shaped as a trapezoid or semicircle; the two ends of the intermediate support (23) are respectively connected to a section of the plane support (22); each section of the plane support (22) is fixedly connected to the lower rib (1) via a section of the side support (21).
2. A suspended spindle roving frame capable of realizing collective doffing according to claim 1, characterized in that: The top of the intermediate support (23) is 30 to 60 mm higher than the top of the planar support (22).
3. The suspended spindle roving frame capable of realizing collective doffing according to claim 1, characterized in that: The planar supports (22) on both sides of the middle support (23) are located on the same horizontal plane.
4. The suspended spindle roving frame capable of realizing collective doffing according to claim 1, characterized in that: The planar support (22) is provided with a bobbin gear hole (25), and the bobbin gear hole (25) is clearance-matched with the bobbin gear (3).
5. A suspended spindle roving frame capable of realizing collective doffing according to claim 1, characterized in that Reinforcing ribs (24) are provided at the gaps between the plane support (22), the side support (21) and the bobbin gear hole (25).
Citation Information
Patent Citations
Closed flyer for spindle hanging flyer frame
CN2567242Y