Heating pipeline leakage point detection device

By designing a heating pipeline leakage detection device with integrated ultrasonic flaw detector and automatic application mechanism, the detection time waste caused by manual application of coupling agent in the prior art is solved, and an efficient detection and application process is achieved.

CN222836694UActive Publication Date: 2025-05-06HEILONGJIANG LONGTANG ELECTRIC POWER INVESTMENT CO LTD QUNLI HEATING BRANCH
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Patent Information

Application Number
CN202421492656.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-27
Publication Date
2025-05-06
Estimated Expiration
2034-06-27

AI Technical Summary

Technical Problem

Existing heating pipe leakage detection devices require manual application of coupling agent, resulting in wasted detection time, especially when there are many pipes and long lengths.

Method used

A heating pipeline leakage detection device including an ultrasonic flaw detector body and a smear mechanism is designed. The smear mechanism uses a structure such as storage box, feed hole, cover plate and ball to automatically apply the coupling agent to the pipeline during the detection process.

Benefits of technology

Without affecting the detection accuracy, the detection efficiency of the pipeline is improved, the time for manual application of coupling agent is reduced, and the effect of applying while detection is achieved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a leakage point detection device for a heating pipeline, and belongs to the technical field of pipeline detection. The heating pipeline leakage point detection device comprises an ultrasonic flaw detector body and a smearing mechanism, the ultrasonic flaw detector body comprises a controller and a detection probe, a wire is electrically connected between the controller and the detection probe, the smearing mechanism comprises a smearing base and a material storage box, the material storage box is installed at the top of the smearing base, the smearing base and the material storage box are both in an annular shape, and the smearing base and the material storage box are connected through a wire. The detection probe is located in an inner ring of the storage box, a shell of the detection probe is connected with the inner ring wall of the smearing base, a plurality of discharging holes are formed in the bottom of the storage box at equal intervals, connecting rings are arranged in the discharging holes, a plurality of feeding holes are formed in the top of the smearing base at equal intervals, and a plurality of sliding holes connected with the feeding holes are formed in the smearing base at equal intervals. According to the technical scheme, the effect that the coupling agent is smeared on the pipeline while the pipeline is detected can be achieved, and therefore the detection efficiency of the pipeline is improved on the premise that the detection accuracy is not affected.
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Description

Technical Field

[0001] The utility model relates to the technical field of pipeline detection, in particular to a heating pipeline leakage detection device. Background Art

[0002] In cold areas, rooms are heated in winter to ensure the room temperature. When heating a room, heating pipes are needed. However, during the long-term use of the pipes, the pipes will crack and cause water leakage. It is necessary to use detection devices to detect the location of the pipeline leakage.

[0003] For example, a pipeline leakage detection device with Chinese publication number CN214580522U includes an ultrasonic flaw detector, an upper arc plate and a lower arc plate, a mounting hole is opened at the center of the top outer wall of the upper arc plate, a mounting tube is fixedly connected in the mounting hole, a probe of the ultrasonic flaw detector is plugged into the mounting tube, a first plug-in slot and a second plug-in slot are respectively opened on the outer walls of the left and right ends of the upper arc plate, two top ends of the lower arc plate are respectively plugged into the first plug-in slot and the second plug-in slot, a spring is fixedly connected in the second plug-in slot, a connecting piece is welded at the end of the spring, the end of the connecting piece is hinged to the end of the lower arc plate, and an arc hole is opened on one side of the inner wall of the second plug-in slot;

[0004] This technical solution uses an ultrasonic flaw detector to inspect pipelines. The ultrasonic flaw detector uses the influence of the acoustic properties of the material and the changes in the internal structure of the material on the propagation of ultrasonic waves when ultrasonic waves propagate in the material being inspected. The material performance and structural changes are understood by detecting the degree of influence and condition of the ultrasonic waves. The air between the ultrasonic probe and the surface of the workpiece being inspected will hinder the transmission of ultrasonic waves into the workpiece. In order for the ultrasonic wave to effectively penetrate the workpiece being inspected and to ensure that there is sufficient sound intensity transmittance on the detection surface to achieve the purpose of detection, a coupling agent needs to be applied to the pipeline before detection. The current method of applying the coupling agent is to apply it manually before detection. Since there are a large number of heating pipes and they are long, manual application will delay the detection time. Utility Model Content

[0005] In order to make up for the above deficiencies, the utility model provides a heating pipeline leakage detection device.

[0006] The utility model is achieved in this way:

[0007] A heating pipeline leakage detection device comprises an ultrasonic flaw detector body and a coating mechanism, wherein the ultrasonic flaw detector body comprises a controller and a detection probe, wherein a wire is electrically connected between the controller and the detection probe, wherein the coating mechanism comprises a coating base and a material storage box, wherein the material storage box is mounted on the top of the coating base, wherein the coating base and the material storage box are both ring-mounted, wherein the detection probe is located in the inner ring of the material storage box, wherein the outer shell of the detection probe is connected to the inner ring wall of the coating base, wherein a plurality of discharge holes are equidistantly provided at the bottom of the material storage box, wherein a connecting ring is provided inside the discharge hole, wherein a plurality of feed holes are equidistantly provided at the top of the coating base, wherein a plurality of sliding holes connected to the feed holes are equidistantly provided inside the coating base, wherein a plurality of openings connected to the sliding holes are equidistantly provided at the bottom of the coating base, wherein the feed hole is truncated cone-shaped, wherein a cover plate sliding in the feed hole is provided at the bottom of the feed hole, wherein a spring is connected between the top of the cover plate and the connecting ring, wherein a shaft sleeve sliding in the sliding hole is installed at the bottom of the cover plate, wherein a ball sliding in the opening is embedded in the inner bottom of the shaft sleeve.

[0008] The beneficial effect of adopting the above further scheme is that the storage box is filled with coupling agent. When the device is not used, the spring presses the cover plate to the bottom of the feed hole, thereby blocking the feed hole. At this time, the coupling agent cannot flow out through the feed hole. When inspecting the pipeline, it is necessary to press the detection probe on the pipeline and move the detection probe to conduct a comprehensive inspection of the pipeline. During this process, the ball moves upward due to pressure. Since the ball is embedded in the inner bottom of the sleeve, it cannot move upward, so it will cause the sleeve to move upward, thereby causing the cover plate to move upward in the feed hole. Because the feed hole is truncated cone-shaped, after the cover plate moves up, the coupling agent will flow out from the gap between the cover plate and the feed hole, and enter the opening through the gap between the sleeve and the sliding hole, and finally drip on the pipe, so that the coupling agent is sprinkled around the detection probe. As the coating base moves, the coupling agent is then coated on the pipe, and then the detection probe moves to the coating location to detect the pipe, so as to achieve the effect of coating the coupling agent on the pipe while detecting the pipe, and finally improve the detection efficiency of the pipe without affecting the detection accuracy.

[0009] Furthermore, four groups of connecting strips are connected between the side surface of the connecting ring and the discharge hole. The connecting ring is located at the center of the discharge hole, and a gap is left between the outer side of the connecting ring and the hole wall of the discharge hole.

[0010] The beneficial effect of adopting the above further solution is that the coupling agent can flow from the gap and the inner ring of the connecting ring into the feed hole.

[0011] Furthermore, a support plate is installed at the bottom of the feed hole, the cover plate is fitted with the support plate, a slide groove is opened at the center of the support plate, and the shaft sleeve slides in the slide groove.

[0012] Furthermore, a sealing ring is installed at the bottom of the cover plate, and a sealing groove is opened at the top of the support plate, and the sealing ring and the sealing groove are engaged with each other.

[0013] The beneficial effect of adopting the above further scheme is that the support plate is used to support the cover plate so that it will not be suspended in the feed hole, thereby improving the sealing of the cover plate to the feed hole when stationary, and at the same time using a sealing ring and a sealing groove to improve the sealing between the support plate and the feed hole.

[0014] Furthermore, the number of the feed holes and the number of the discharge holes are the same.

[0015] Furthermore, a feed trough is provided on the top of the material storage box, a feed pipe is installed on the top of the feed trough, and a one-way valve is connected to the top of the feed pipe.

[0016] The beneficial effect of adopting the above further solution is that the coupling agent is injected into the storage box through the feed pipe and the feed slot, and the one-way valve can prevent the coupling agent from flowing out of the feed pipe.

[0017] Furthermore, a display screen and a plurality of control keys are provided on the top of the controller, interfaces are installed on one side of the controller and on the top of the detection probe, and both ends of the wire are electrically connected to the interface.

[0018] The beneficial effect of adopting the above further solution is that the interface is used to make the wire detachable, so that the wire can be replaced, thereby allowing the user to use a wire of appropriate length.

[0019] The beneficial effects of the utility model are as follows: the utility model obtains a heating pipeline leakage detection device through the above design, the storage box is filled with coupling agent, when the device is not used, the spring presses the cover plate to the bottom of the feed hole, thereby blocking the feed hole, and the coupling agent cannot flow out through the feed hole. When the pipeline is detected, the detection probe needs to be pressed on the pipeline, and the detection probe is moved to perform a comprehensive detection of the pipeline. During this process, the ball is pressed and moves upward, because the ball is embedded in the inner bottom of the sleeve, it cannot move upward, so it will cause the sleeve to move upward, thereby The cover plate is moved up in the feed hole. Since the feed hole is a truncated cone, after the cover plate is moved up, the coupling agent will flow out from the gap between the cover plate and the feed hole, and enter the opening through the gap between the shaft sleeve and the sliding hole, and finally drip on the pipe, so that the coupling agent is sprinkled around the detection probe. As the coating base moves, the coupling agent is further coated on the pipe, and then the detection probe moves to the coating position to detect the pipe, so as to achieve the effect of coating the coupling agent on the pipe while detecting the pipe, and finally improve the detection efficiency of the pipe without affecting the detection accuracy. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the technical solution of the implementation mode of the utility model, the following is a brief introduction to the drawings required for use in the implementation mode. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.

[0021] Figure 1 A three-dimensional structural diagram of a heating pipeline leakage detection device provided by the utility model;

[0022] Figure 2 A schematic diagram of the explosion structure of a heating pipeline leakage detection device provided by the utility model;

[0023] Figure 3 for Figure 2 A schematic diagram of the structure of structure A in the middle;

[0024] Figure 4 for Figure 2 A schematic diagram of the structure of structure B in the middle;

[0025] Figure 5 A schematic cross-sectional structure diagram of a heating pipeline leakage detection device provided by the utility model;

[0026] Figure 6 A bottom view schematic diagram of an exploded structure of a heating pipeline leakage detection device provided by the utility model;

[0027] Figure 7 for Figure 6 Schematic diagram of the enlarged structure of the C structure.

[0028] In the figure: 100, ultrasonic flaw detector body; 1001, controller; 1002, detection probe; 1003, wire; 200, coating mechanism; 2001, coating base; 2002, storage box; 2003, feed trough; 2004, feed pipe; 2005, one-way valve; 2006, spring; 2007, cover plate; 2008, support plate; 2009, sleeve; 2010, ball; 2011, sealing groove; 2012, feed hole; 2013, sliding hole; 2014, opening; 2015, discharge hole; 2016, connecting ring; 2017, connecting strip. DETAILED DESCRIPTION

[0029] In order to make the purpose, technical solution and advantages of the implementation of the utility model clearer, the technical solution in the implementation of the utility model will be clearly and completely described below in conjunction with the drawings in the implementation of the utility model. Obviously, the described implementation is a part of the implementation of the utility model, not all of the implementations. Based on the implementation of the utility model, all other implementations obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0030] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in the field without creative work are within the scope of protection of the present invention.

[0031] Embodiment 1 of the utility model of a heating pipeline leakage detection device

[0032] The utility model provides the following technical solutions: Figure 1-Figure 7, including an ultrasonic flaw detector body 100 and a coating mechanism 200, the ultrasonic flaw detector body 100 includes a controller 1001 and a detection probe 1002, a wire 1003 is electrically connected between the controller 1001 and the detection probe 1002, the coating mechanism 200 includes a coating base 2001 and a material storage box 2002, the material storage box 2002 is installed on the top of the coating base 2001, the coating base 2001 and the material storage box 2002 are both ring-mounted, the detection probe 1002 is located in the inner circle of the material storage box 2002, and its shell is connected to the inner circle wall of the coating base 2001, and a plurality of discharge holes 2015 are equidistantly opened at the bottom of the material storage box 2002, and the discharge holes 201 5 is provided with a connecting ring 2016, a plurality of feed holes 2012 are equidistantly provided on the top of the smear base 2001, a plurality of slide holes 2013 connected to the feed holes 2012 are equidistantly provided on the inside of the smear base 2001, a plurality of openings 2014 connected to the slide holes 2013 are equidistantly provided on the bottom of the smear base 2001, the feed hole 2012 is truncated, a cover plate 2007 sliding in the feed hole 2012 is provided at the bottom of the feed hole 2012, a spring 2006 is connected between the top of the cover plate 2007 and the connecting ring 2016, a shaft sleeve 2009 sliding in the slide hole 2013 is installed at the bottom of the cover plate 2007, and the shaft sleeve 2009 is provided with a spring 2006. The inner bottom is embedded with a ball 2010 that slides in the opening 2014. The storage box 2002 is filled with coupling agent. When the device is not used, the spring 2006 presses the cover plate 2007 on the bottom of the feed hole 2012, thereby blocking the feed hole 2012. At this time, the coupling agent cannot flow out through the feed hole 2012. When testing the pipeline, the detection probe 1002 needs to be pressed on the pipeline and the detection probe 1002 needs to be moved to fully test the pipeline. During this process, the ball 2010 is pressed and moves upward. Because the ball 2010 is embedded in the inner bottom of the sleeve 2009, it cannot move upward, so it will cause the sleeve 2009 to move upward, thereby causing the cover plate 2007 to move upward. Move upward in the feed hole 2012. Since the feed hole 2012 is a truncated cone, after the cover plate 2007 moves upward, the coupling agent will flow out from the gap between the cover plate 2007 and the feed hole 2012, and enter the opening 2014 through the gap between the shaft sleeve 2009 and the sliding hole 2013, and finally drip on the pipe, so that the coupling agent is sprinkled around the detection probe 1002. With the movement of the coating base 2001, the coupling agent is further coated on the pipe, and then the detection probe 1002 moves to the coating position to detect the pipe, so as to achieve the effect of coating the coupling agent on the pipe while detecting the pipe, and finally improve the detection efficiency of the pipe without affecting the detection accuracy.

[0033] Embodiment 2 of a heating pipeline leakage detection device of the utility model

[0034] Reference Figure 1-Figure 7Specifically, a feed trough 2003 is provided at the top of the storage box 2002, a feed pipe 2004 is installed at the top of the feed trough 2003, a one-way valve 2005 is connected to the top of the feed pipe 2004, the coupling agent is injected into the storage box 2002 through the feed pipe 2004 and the feed trough 2003, and the one-way valve 2005 can prevent the coupling agent from flowing out of the feed pipe 2004.

[0035] Embodiment 3 of a heating pipeline leakage detection device of the utility model

[0036] Reference Figure 1-Figure 7 Specifically, a display screen and several control keys are provided on the top of the controller 1001, interfaces are installed on one side of the controller 1001 and the top of the detection probe 1002, both ends of the wire 1003 are electrically connected to the interface, and the interface is used to make the wire 1003 detachable so that the wire 1003 can be replaced, so that the user can use the wire 1003 of appropriate length. The controller 1001 has a built-in battery for powering the controller 1001 and the detection probe 1002. The detection probe 1002 sends the changes in ultrasonic waves to the controller 1001, and the results are reflected on the display screen after being processed by its internal processor.

[0037] Specifically, the working principle of the heating pipeline leakage detection device is as follows: when in use, the coupling agent is injected into the storage box 2002 through the feed pipe 2004 and the feed trough 2003. When detecting the pipeline, the detection probe 1002 needs to be pressed on the pipeline, and the detection probe 1002 needs to be moved to conduct a comprehensive detection of the pipeline. During this process, the ball 2010 moves upward due to pressure. Since the ball 2010 is embedded in the inner bottom of the sleeve 2009, it cannot move upward, so it will cause the sleeve 2009 to move upward, thereby causing the cover plate 2007 to move upward in the feed hole 2012. Since the feed hole 2012 is a circle Therefore, after the cover plate 2007 moves up, the coupling agent will flow out from the gap between the cover plate 2007 and the feed hole 2012, and enter the opening 2014 through the gap between the shaft sleeve 2009 and the sliding hole 2013, and finally drip on the pipe, so that the coupling agent is sprinkled around the detection probe 1002. With the movement of the coating base 2001, the coupling agent is further coated on the pipe. Then the detection probe 1002 moves to the coating position to detect the pipe, and sends the changes in the ultrasonic wave to the controller 1001 through the wire 1003. After being processed by its internal processor, the results are reflected on the display screen.

[0038] The above description is only the preferred implementation of the utility model, and is not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A heating pipeline leakage detection device, characterized in that: The invention comprises an ultrasonic flaw detector body (100) and an application mechanism (200), wherein the ultrasonic flaw detector body (100) comprises a controller (1001) and a detection probe (1002), wherein a wire (1003) is electrically connected between the controller (1001) and the detection probe (1002), wherein the application mechanism (200) comprises an application base (2001) and a material storage box (2002), wherein the material storage box (2002) is installed on the top of the application base (2001), wherein the application base (2001) and the material storage box (2002) are both ring-mounted, wherein the detection probe (1002) is located in the inner circle of the material storage box (2002), wherein the outer shell of the detection probe (1002) is connected to the inner circle wall of the application base (2001), wherein a plurality of discharge holes (2015) are provided at equal distances at the bottom of the material storage box (2002), wherein a connecting ring (2015) is provided inside the discharge hole (2015). 6), a plurality of feed holes (2012) are equidistantly formed on the top of the coating base (2001), a plurality of slide holes (2013) connected to the feed holes (2012) are equidistantly formed inside the coating base (2001), a plurality of openings (2014) connected to the slide holes (2013) are equidistantly formed on the bottom of the coating base (2001), the feed hole (2012) is truncated, and the feed hole (2014) is truncated. A cover plate (2007) sliding in the feed hole (2012) is provided at the bottom of the cover plate (2007), a spring (2006) is connected between the top of the cover plate (2007) and the connecting ring (2016), a sleeve (2009) sliding in the sliding hole (2013) is installed at the bottom of the cover plate (2007), and a ball (2010) sliding in the opening (2014) is embedded in the inner bottom of the sleeve (2009).

2. A heating pipeline leakage detection device according to claim 1, characterized in that: Four groups of connecting strips (2017) are connected between the side of the connecting ring (2016) and the discharge hole (2015); the connecting ring (2016) is located at the center of the discharge hole (2015), and a gap is left between its outer side and the hole wall of the discharge hole (2015).

3. A heating pipeline leakage detection device according to claim 1, characterized in that: A support plate (2008) is installed at the bottom of the feed hole (2012), the cover plate (2007) is fitted with the support plate (2008), a slide groove is opened at the center of the support plate (2008), and the shaft sleeve (2009) slides in the slide groove.

4. A heating pipeline leakage detection device according to claim 3, characterized in that: A sealing ring is installed at the bottom of the cover plate (2007), and a sealing groove (2011) is opened at the top of the support plate (2008), and the sealing ring and the sealing groove (2011) are engaged with each other.

5. A heating pipeline leakage detection device according to claim 1, characterized in that: The number of the feed holes (2012) and the number of the discharge holes (2015) are the same.

6. A heating pipeline leakage detection device according to claim 1, characterized in that: A feeding trough (2003) is provided on the top of the material storage box (2002), a feeding pipe (2004) is installed on the top of the feeding trough (2003), and a one-way valve (2005) is connected to the top of the feeding pipe (2004).

7. A heating pipeline leakage detection device according to claim 1, characterized in that: The top of the controller (1001) is provided with a display screen and a plurality of control keys, one side of the controller (1001) and the top of the detection probe (1002) are both provided with interfaces, and both ends of the wire (1003) are electrically connected to the interfaces.

Citation Information

Patent Citations

  • Pipeline leakage point detection device

    CN214580522U