Photovoltaic fully-sealed flexible cable body

By adopting a fully sealed design in the flexible photovoltaic cord, using multiple epoxy coated steel strands and UV-resistant cable sheaths plus microcrystalline wax, the problem of flexible cord is solved in the outdoor environment, achieving higher corrosion resistance and mechanical properties, and reducing the risk of safety accidents.

CN222837131UActive Publication Date: 2025-05-06TIANJIN ZHENG TIANYI BO PRESTRESSED STEEL STRAND CO LTD
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Patent Information

Application Number
CN202421637275.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-11
Publication Date
2025-05-06
Estimated Expiration
2034-07-11

AI Technical Summary

Technical Problem

Existing flexible photovoltaic cords are susceptible to corrosion, oxidation and wear in outdoor environments, resulting in reduced performance and risk of safety accidents.

Method used

The fully sealed flexible cable sheath is designed, including extrusion anchors, extrusion springs, flexible cables, microcrystalline wax, anti-UV cable sheath and pads. The fully sealed protective layer is formed by combining multiple epoxy coated steel strands and anti-UV cable sheath plus microcrystalline wax.

Benefits of technology

Effectively prevent flexible corrugated bodies from being eroded and worn by the external environment, improve their corrosion resistance, mechanical properties and weather resistance, and reduce the risk of safety accidents.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a photovoltaic fully-sealed flexible cable body, and relates to the field of photovoltaic technology. A photovoltaic full-sealed flexible cable body comprises an extrusion anchorage device, an extrusion spring, a flexible cable, microcrystalline wax, an anti-ultraviolet cable sheath and a base plate, the base plate is fixedly installed on the outer surface of the extrusion anchorage device, the extrusion spring is installed in the extrusion anchorage device, the anti-ultraviolet cable sheath is fixedly connected to the outer surface of the flexible cable in a sleeving mode through the microcrystalline wax, and the flexible cable is fixed to the extrusion anchorage device. One end of the flexible cable is installed in the extrusion anchorage device, the flexible cable is located in the extrusion spring, the flexible cable is supported through mutual winding of the multiple epoxy coating steel strands, so that the flexible cable is more resistant to corrosion and has excellent mechanical performance and weather resistance, the interior of the flexible cable can be completely sealed after microcrystalline wax is added to the anti-ultraviolet cable sheath, and the service life of the cable is prolonged. Therefore, a fully-sealed protective layer is formed outside the flexible cable, and the flexible cable can be effectively prevented from being corroded and abraded by the external environment.
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Description

Technical Field

[0001] The utility model relates to the technical field of photovoltaics, in particular to a fully sealed flexible cable body for photovoltaics. Background Art

[0002] In the current flexible photovoltaic support structure system, the flexible photovoltaic cables used are divided into load-bearing cables and component cables. The load-bearing cables are mainly set between two adjacent supporting steel frames. The cable body is connected to the photovoltaic panel tripod to bear the weight of the photovoltaic panel. The cable length is about 30 to 40 meters. The component cable is set between the head and tail supporting steel frames. Generally, two cables are set, one high and one low. The cable body is connected to the lower plane of the photovoltaic panel through a steel hoop, which is used to tension the installation angle of the photovoltaic panel. The cable length is about 100 to 600 meters.

[0003] Existing flexible cables mostly use exposed steel strands or steel wire bundles. Although they have certain strength and toughness, they are easily affected by corrosion, oxidation and wear in outdoor environments, resulting in degradation of cable performance and even safety accidents. Therefore, we propose a fully sealed flexible cable for photovoltaics. Utility Model Content

[0004] The purpose of the utility model is to solve at least one of the technical problems existing in the prior art and to provide a fully sealed flexible cable body for photovoltaics, which can solve the problem that the existing flexible cables mostly use exposed steel strands or steel wire bundles, which have certain strength and toughness but are easily affected by corrosion, oxidation and wear in outdoor environments, resulting in reduced cable performance and even causing safety accidents.

[0005] In order to achieve the above-mentioned purpose, the utility model provides the following technical solution: a fully sealed flexible cable body for photovoltaic use, comprising:

[0006] An extrusion anchor, an extrusion spring, a flexible cable, microcrystalline wax, an anti-ultraviolet cable sheath and a pad. The pad is fixedly mounted on the outer surface of the extrusion anchor, the extrusion spring is mounted inside the extrusion anchor, the anti-ultraviolet cable sheath is fixedly sleeved on the outer surface of the flexible cable through microcrystalline wax, one end of the flexible cable is mounted inside the extrusion anchor, and the flexible cable is located inside the extrusion spring.

[0007] Preferably, both ends of the extrusion anchor are configured as conical structures.

[0008] Preferably, the anti-ultraviolet cable sheath is located inside the extrusion anchor, and the outer surface of the anti-ultraviolet cable sheath is in contact with the inner wall of the extrusion anchor.

[0009] Preferably, the flexible cable 3 is composed of a plurality of epoxy-coated steel strands.

[0010] Preferably, the flexible cable is formed by twisting together single-filament epoxy-coated prestressed steel strand, prestressed hot-dip galvanized steel strand, prestressed concrete steel strand, epoxy-coated seven-filament prestressed steel strand and hot-dip galvanized aluminum alloy steel strand.

[0011] Compared with the prior art, the beneficial effects of the utility model are:

[0012] 1. The photovoltaic fully sealed flexible cable body is supported by multiple epoxy coated steel strands that are intertwined, making the flexible cable more corrosion-resistant and having excellent mechanical and weather resistance. The anti-ultraviolet cable sheath plus microcrystalline wax can completely seal the inside of the flexible cable, thereby forming a fully sealed protective layer on the outside of the flexible cable, which can effectively prevent the flexible cable from being eroded and worn by the external environment. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] The utility model is further described below in conjunction with the accompanying drawings and embodiments:

[0014] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0015] Figure 2 This is a schematic diagram of the explosion structure of the extrusion anchor of the utility model;

[0016] Figure 3 It is a schematic diagram of the flexible cable structure of the utility model.

[0017] Figure numerals: 1. extrusion anchor; 2. extrusion spring; 3. flexible rope; 4. microcrystalline wax; 5. UV-resistant cable sheath; 6. pad. DETAILED DESCRIPTION

[0018] This section will describe in detail the specific embodiments of the utility model. The preferred embodiments of the utility model are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the utility model, but it cannot be understood as a limitation on the protection scope of the utility model.

[0019] In the description of the present invention, it should be understood that descriptions involving orientation, such as up, down, front, back, left, right, etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0020] In the description of the present utility model, "greater than", "less than", "exceed" etc. are understood as not including the number itself, and "above", "below", "within" etc. are understood as including the number itself. If there is a description of "first" or "second", it is only used for the purpose of distinguishing the technical features, and cannot be understood as indicating or implying the relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.

[0021] In the description of the present invention, unless otherwise clearly defined, terms such as setting, installing, connecting, etc. should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in the present invention based on the specific content of the technical solution.

[0022] See also Figure 1-3 The utility model provides a technical solution: a fully sealed flexible cable body for photovoltaic use, comprising:

[0023] An extrusion anchor 1, an extrusion spring 2, a flexible cable 3, microcrystalline wax 4, an anti-ultraviolet cable sheath 5 and a pad 6. The pad 6 is fixedly mounted on the outer surface of the extrusion anchor 1. The extrusion spring 2 is mounted inside the extrusion anchor 1. The anti-ultraviolet cable sheath 5 is fixedly sleeved on the outer surface of the flexible cable 3 through the microcrystalline wax 4. One end of the flexible cable 3 is mounted inside the extrusion anchor 1. The flexible cable 3 is located inside the extrusion spring 2. The flexible cable 3 is formed by twisting together a single-filament epoxy-coated prestressed steel strand, a prestressed hot-dip galvanized steel strand, a prestressed concrete steel strand, an epoxy-coated seven-filament prestressed steel strand and a hot-dip galvanized aluminum alloy steel strand.

[0024] Both ends of the extrusion anchor 1 are set to a conical structure. The anti-ultraviolet cable sheath 5 is located inside the extrusion anchor 1. The outer surface of the anti-ultraviolet cable sheath 5 fits with the inner wall of the extrusion anchor 1. The flexible cable 3 is composed of multiple epoxy-coated steel strands. The two ends of the flexible cable 3 are sealed three times. After the anti-ultraviolet cable sheath 5 is added with microcrystalline wax 4, the six gaps inside and outside the flexible cable 3 are completely sealed, so that the flexible cable 3 and the steel strand body form a completely sealed cable.

[0025] The flexible cable 3 is supported by a plurality of epoxy-coated steel strands wound around each other, making the flexible cable 3 more corrosion-resistant and having excellent mechanical and weather resistance. The anti-ultraviolet cable sheath 5 plus the microcrystalline wax 4 can completely seal the inside of the flexible cable 3, thereby forming a fully sealed protective layer on the outside of the flexible cable 3, thereby effectively preventing the flexible cable 3 from being eroded and worn by the external environment.

[0026] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments. Various changes can be made within the knowledge scope of ordinary technicians in the technical field without departing from the purpose of the present invention.

Claims

1. A fully sealed flexible cable body for photovoltaic use, characterized in that: include: An extrusion anchor (1), an extrusion spring (2), a flexible cable (3), microcrystalline wax (4), an anti-ultraviolet cable sheath (5) and a pad (6), wherein the pad (6) is fixedly mounted on the outer surface of the extrusion anchor (1), and the extrusion spring (2) is mounted inside the extrusion anchor (1); The UV-resistant cable sheath (5) is fixedly sleeved on the outer surface of the flexible cable (3) through microcrystalline wax (4), one end of the flexible cable (3) is installed inside the extrusion anchor (1), and the flexible cable (3) is located inside the extrusion spring (2).

2. The fully sealed flexible cable body for photovoltaic use according to claim 1, characterized in that: Both ends of the extrusion anchor (1) are arranged as conical structures.

3. The fully sealed flexible cable body for photovoltaic use according to claim 1, characterized in that: The anti-ultraviolet cable sheath (5) is located inside the extrusion anchor (1), and the outer surface of the anti-ultraviolet cable sheath (5) is in contact with the inner wall of the extrusion anchor (1).

4. The fully sealed flexible cable body for photovoltaic use according to claim 1, characterized in that: The flexible cable (3) is formed by combining a plurality of epoxy-coated steel strands.

5. The fully sealed flexible cable body for photovoltaic use according to claim 1, characterized in that: The flexible cable (3) is formed by twisting together a single-filament epoxy-coated prestressed steel strand, a prestressed hot-dip galvanized steel strand, a prestressed concrete steel strand, an epoxy-coated seven-filament prestressed steel strand and a hot-dip galvanized aluminum alloy steel strand.