Abrasion resistance detection device for automobile roof fabric
By designing a wear resistance detection device for automotive ceiling fabrics with clamping mechanisms and winding rollers, the detection result deviation caused by unstable fabric fixation and uneven tension in the prior art is solved, and higher detection accuracy and accuracy are achieved.
Patent Information
- Application Number
- CN202421594675.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-06
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2034-07-06
AI Technical Summary
The existing automotive ceiling fabric wear resistance detection device has problems such as insufficient accuracy during the fixing and detection process, resulting in deviations in the detection results.
A wear resistance detection device for automobile ceiling fabrics including a clamping mechanism and a winding roller is designed. The fabric is positioned and wound through the clamping mechanism, and the motor tightens the fabric tension, and the optical orientation meter ensures that the fabric tension is close during detection.
Effectively positioning and tightening the car ceiling fabric improves the accuracy and accuracy of the inspection, ensuring that the tension of different fabrics is close during inspection, thereby obtaining reliable wear resistance comparison results.
Smart Images

Figure CN222837955U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automobile ceiling fabric detection, in particular to an automobile ceiling fabric wear resistance detection device. Background Art
[0002] The car roof is an important part of the car interior. It not only has a decorative effect, but also has the functions of sound insulation and heat insulation. The design and material selection of the car roof directly affect the comfort of the interior environment and the aesthetics of the overall interior. According to different classification standards, the car roof can be divided into fixed roof and movable roof, among which the fixed roof can be divided into hard roof and soft roof. The hard roof is usually realized by injection molding, which is common in commercial vehicles such as pickup trucks and buses; while the soft roof is realized by molding. Almost all passenger cars on the market use soft roofs, and the car roof fabric plays a major decorative role.
[0003] At present, most of the car roof fabrics need to be tested for wear resistance during research and development. Most of the wear resistance testing devices now place the fabric on the test platform, and then rub it back and forth through the grinding head assembly to observe the wear of the fabric surface, and then compare it with other fabrics to get the one with the best wear resistance. However, during the test, the fabric is sometimes not effectively fixed, and sometimes the tension between the compared fabrics is different due to the loose fixation, which causes the final test result to be biased and not accurate enough. Utility Model Content
[0004] The utility model aims to solve the shortcomings in the prior art and proposes a wear resistance detection device for automobile roof fabric.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] The wear resistance testing device for automobile ceiling fabric comprises a mounting platform, a detection platform is arranged on the upper surface of the mounting platform, motors are symmetrically arranged on the left and right sides of the detection platform on the upper surface of the mounting platform, and clamping mechanisms are assembled on the output ends of the motors on both sides;
[0007] The clamping mechanism includes a connecting plate, one end of which is connected to the output end of the motor, and the other end of the connecting plate away from the motor is connected to a winding roller. A movable plate is movably arranged above the connecting plate body, and one end of the movable plate body is connected to the winding roller. The winding roller on the movable plate is symmetrical and fits together with the winding roller on the lower connecting plate.
[0008] In addition, a preferred structure is that the winding roller is semicircular, and barrier plates are provided at both ends of the arc outer wall of the winding roller body, and a plurality of rubber strips are arranged evenly in a horizontal direction on the surface of the other side of the winding roller body away from the arc outer wall, and a hollow cavity is opened in the winding roller body.
[0009] In addition, a preferred structure is that a screw is vertically arranged on the upper surface of the connecting plate body, a fixing component is screwed on the screw, and a rubber block is arranged on one side of the fixing component on the upper surface of the connecting plate.
[0010] In addition, a preferred structure is that a sliding rod is symmetrically arranged on the upper surface of the connecting plate on the side of the rubber block away from the screw rod, and the movable plate is slidably arranged on the sliding rod.
[0011] In addition, a preferred structure is that sliding holes are symmetrically opened on the movable plate body, and a through hole is opened on one side of the sliding hole on the movable plate body.
[0012] In addition, a preferred structure is that the diameter of the through hole is larger than the major diameter of the screw, the screw is arranged in the through hole, and the fixing component is screwed onto the screw located above the movable plate.
[0013] In addition, a preferred structure is that an optical orientation instrument is provided on one side of the rear end of the detection platform.
[0014] In addition, the preferred structure is that a mounting frame is provided on the upper surface of the mounting table in the middle of the detection platform, a movable seat is slidably provided on the upper end frame of the mounting frame, a servo electric cylinder is installed on the movable seat, and a grinding head assembly is installed at the end of the piston rod at the bottom output end of the servo electric cylinder.
[0015] The beneficial effects of the utility model are as follows: the automobile roof fabric is clamped and positioned by the provided clamping mechanism, the provided winding roller can effectively wind up the automobile roof fabric, and the tension value of the automobile roof fabric can be adjusted by tightening with the motor, thereby effectively tightening the automobile roof fabric, making it more convenient for the grinding head assembly to rub, and in conjunction with the optical orientation instrument, it can be ensured that the detected tension values of the automobile roof fabric are all detected in a close state, thereby improving the accuracy of the detection. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 Schematic diagram of the detection device Figure 1 ;
[0017] Figure 2 Schematic diagram of the detection device Figure 2 ;
[0018] Figure 3 It is a structural schematic diagram of the clamping mechanism installed on the motor;
[0019] Figure 4It is a schematic diagram of the structure after the clamping mechanism is disassembled;
[0020] Figure 5 It is a structural schematic diagram of the movable plate;
[0021] Figure 6 is a structural schematic diagram of the connecting plate;
[0022] Figure 7 A cross-sectional view of the winding roller.
[0023] In the figure: 1 mounting table, 2 motor, 3 clamping mechanism, 31 winding roller, 311 blocking plate, 312 rubber strip, 313 hollow cavity, 32 movable plate, 321 sliding hole, 322 through hole, 33 connecting plate, 331 sliding rod, 332 rubber block, 333 screw, 4 detection platform, 5 mounting frame, 6 moving seat, 7 servo electric cylinder, 8 grinding head assembly, 9 optical orientation instrument, 10 fixed component. DETAILED DESCRIPTION
[0024] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0025] Reference Figure 1-7 The wear resistance testing device for automobile ceiling fabric comprises a mounting platform 1, a testing platform 4 is arranged on the upper surface of the mounting platform 1, motors 2 are symmetrically arranged on the left and right sides of the testing platform 4 on the upper surface of the mounting platform 1, and clamping mechanisms 3 are assembled on the output ends of the motors 2 on both sides, and the motors 2 can drive the clamping mechanisms 3 to rotate.
[0026] In addition, the clamping mechanism 3 includes a connecting plate 33, one end of which is connected to the output end of the motor 2, and the other end of the connecting plate 33 away from the motor 2 is connected to a winding roller 31. A movable plate 32 is movably arranged above the connecting plate 33, and one end of the movable plate 32 is connected to a winding roller 31. The winding roller 31 on the movable plate 32 is symmetrical and fit together with the winding roller 31 on the lower connecting plate 33, and the winding rollers 31 on the upper and lower sides are fitted together to form a whole and then the car roof fabric is wound on it.
[0027] Among them, the winding roller 31 is semicircular, and blocking plates 311 are provided at both ends of the arc outer wall of the winding roller 31. A plurality of rubber strips 312 are evenly arranged laterally on the surface of the other side of the winding roller 31 away from the arc outer wall. A hollow cavity 313 is opened in the roller body of the winding roller 31. The hollow cavity 313 is convenient for reducing the weight of the winding roller 31, so that the connecting plate 33 will not be broken due to the heavier winding roller 31.
[0028] In addition, a screw rod 333 is vertically arranged on the upper surface of the connecting plate 33, and a fixing component 10 is screwed on the screw rod 333. A rubber block 332 is arranged on the upper surface of the connecting plate 33 on one side of the fixing component 10. The rubber block 332 can prevent the fixing component 10 from over-pressing the movable plate 32, thereby playing a limiting role.
[0029] Among them, a sliding rod 331 is symmetrically arranged on the upper surface of the connecting plate 33, which is located on the side of the rubber block 332 away from the screw rod 333. The movable plate 32 is slidingly fitted on the sliding rod 331. The movable plate 32 has sliding holes 321 symmetrically extending therethrough. A through hole 332 is opened on the plate body of the movable plate 32, which is located on one side of the sliding hole 321. The through hole 332 is used to prevent the movable plate 32 from being restricted by the screw rod 333.
[0030] Among them, the aperture of the through hole 332 is larger than the major diameter of the screw 333, the screw 333 is arranged in the through hole 33, and the fixing component 10 is screwed on the screw 333 located above the movable plate 32, and the fixing component 10 is used to press the movable plate 32, thereby pressing the winding roller 31 on the movable plate 32 onto the winding roller 31 on the connecting plate 33, so that the two winding rollers 31 clamp the car roof fabric.
[0031] In addition, an optical orientation meter 9 is provided at one side of the rear end of the detection platform 4. The optical orientation meter 9 is a prior art and is an instrument that can be used to measure tensioned fabrics. Its principle is to determine the tension of the fabric by measuring the light reflection ability of the fabric. Before the measurement, the fabric should be fixed on the optical orientation meter and calibrated according to the instructions for use. The optical orientation meter is well known to those in the field of fabric tension detection, and its structure and principle need not be elaborated.
[0032] Among them, a mounting frame 5 is arranged on the upper surface of the mounting table 1 in the middle of the detection platform 4, a moving seat 6 is slidably arranged on the upper end frame of the mounting frame 5, a servo electric cylinder 8 is installed on the moving seat 6, and a grinding head assembly 8 is installed at the end of the piston rod at the bottom output end of the servo electric cylinder 8. The grinding head assembly 8 is used to detect wear resistance.
[0033] In this embodiment, when the wear resistance of the automobile roof fabric is tested and compared to select the most suitable fabric, the present detection device can be used. First, the automobile roof fabric is positioned and clamped to the clamping mechanisms 3 on both sides. First, the fixing component 10 is loosened from the screw 333, and then the winding rollers 31 that were originally attached together are separated. The movable plate 32 slides on the slide bar 331 to separate the upper and lower winding rollers 31. At this time, the side of one end of the automobile roof fabric can be placed between the upper and lower winding rollers 31, and then the movable plate 32 is lowered to press the upper winding roller 31 down, thereby pressing the automobile roof fabric tightly. The rubber strip 312 can play a good role in increasing friction to prevent the automobile roof fabric from detaching. Then the movable plate 32 is resisted by the rubber block 332, and the rubber block 332 plays a good limiting role. The fixing component 10 is rotated downward on the screw 333 so that the fixing component 10 presses the movable plate 32 on the rubber block 332.
[0034] At this time, after the clamping mechanism 3 on one side installs the car roof fabric, the clamping mechanism 3 on the other side clamps the side edge of the other end of the car roof fabric in the same way, and then the motors 2 on both sides rotate, and the combined winding roller 31 will wind the car roof fabric on the arc outer wall of the winding roller 31, and then the winding rollers 31 on both sides wind up in opposite directions at the same time, so that the originally loose car roof fabric is slowly tightened, and then the tightened car roof fabric is more convenient for the grinding head assembly 8 to rub, and the loose car roof fabric will produce wrinkles, which will cause the grinding head assembly 8 to have a poor effect when rubbing, and the optical orientation instrument 9 can be used to detect the tension of the car roof fabric after tightening, so as to ensure that car roof fabrics of different materials are clamped, and all the car roof fabric tension fingers can be ensured to be close by the rotation of the motor 2, thereby ensuring the accuracy of the detection.
[0035] After the car roof fabric is installed, the servo electric cylinder 7 can be driven to lower the grinding head assembly 8 so that the grinding head assembly 8 can contact the surface of the car roof fabric and the bottom is attached to the upper surface of the detection platform 4, and then the moving seat 6 moves back and forth on the mounting frame 5, so that the grinding head assembly 8 can rub back and forth on the car roof fabric, and then the wear degree of different car roof fabrics under the same number of frictions is compared to find the one with the best wear resistance.
[0036] In the utility model, the automobile roof fabric is clamped and positioned by the provided clamping mechanism 3, the provided winding roller 31 can effectively wind up the automobile roof fabric, and can also adjust the tension value of the automobile roof fabric by tightening with the motor 2, thereby effectively tightening the automobile roof fabric, making it more convenient for the grinding head assembly 8 to rub, and cooperating with the optical orientation instrument 10 to ensure that the detected tension values of the automobile roof fabric are all detected in a close state, thereby improving the accuracy of the detection.
[0037] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A wear resistance testing device for automobile ceiling fabrics, comprising a mounting platform (1), characterized in that: The upper surface of the mounting platform (1) is provided with a detection platform (4), and motors (2) are symmetrically arranged on the left and right sides of the upper surface of the mounting platform (1) on the detection platform (4), and clamping mechanisms (3) are installed on the output ends of the motors (2) on both sides; The clamping mechanism (3) comprises a connecting plate (33), one end of the connecting plate (33) being connected to the output end of the motor (2), the other end of the connecting plate (33) being connected to a winding roller (31) away from the motor (2), a movable plate (32) being movably arranged above the connecting plate (33), one end of the movable plate (32) being connected to a winding roller (31), the winding roller (31) on the movable plate (32) being symmetrical and fitted together with the winding roller (31) on the lower connecting plate (33).
2. The wear resistance detection device for automobile ceiling fabric according to claim 1, characterized in that: The winding roller (31) is semicircular in shape, and blocking plates (311) are provided at both ends of the arc outer wall of the roller body of the winding roller (31). A plurality of rubber strips (312) are evenly arranged in a transverse direction on the surface of the roller body of the winding roller (31) away from the arc outer wall, and a hollow cavity (313) is provided in the roller body of the winding roller (31).
3. The wear resistance detection device for automobile ceiling fabric according to claim 1, characterized in that: A screw rod (333) is vertically arranged on the upper surface of the connecting plate (33), a fixing component (10) is screwed onto the screw rod (333), and a rubber block (332) is arranged on one side of the fixing component (10) on the upper surface of the connecting plate (33).
4. The wear resistance detection device for automobile ceiling fabric according to claim 3, characterized in that: A sliding rod (331) is symmetrically arranged on the upper surface of the connecting plate (33) at one side of the rubber block (332) away from the screw rod (333), and the movable plate (32) is slidably arranged on the sliding rod (331).
5. The wear resistance detection device for automobile ceiling fabric according to claim 4, characterized in that: The movable plate (32) has sliding holes (321) symmetrically extending therethrough on its plate body, and a through hole is provided on one side of the sliding hole (321) on the movable plate (32) plate body.
6. The wear resistance detection device for automobile ceiling fabric according to claim 5, characterized in that: The diameter of the through hole is larger than the major diameter of the screw rod (333), the screw rod (333) is arranged in the through hole, and the fixing component (10) is screwed onto the screw rod (333) located above the movable plate (32).
7. The wear resistance detection device for automobile ceiling fabric according to claim 1, characterized in that: An optical orientation instrument (9) is provided on one side of the rear end of the detection platform (4).
8. The wear resistance detection device for automobile ceiling fabric according to claim 1, characterized in that: A mounting frame (5) is provided on the upper surface of the mounting platform (1) in the middle of the detection platform (4); a movable seat (6) is slidably provided on the upper frame body of the mounting frame (5); a servo electric cylinder is installed on the movable seat (6); and a grinding head assembly (8) is installed at the end of the piston rod at the output end at the bottom of the servo electric cylinder.