Welding clamp spring type battery CCS acquisition wire harness

By designing the welding spring-type battery CCS acquisition wiring harness, the wiring harness spring assembly and limit locking assembly cooperate with each other, the flexible maintenance and rapid disassembly of the integrated battery CCS harness is achieved, solving the problems of inability to disassemble and decoration and low production efficiency in the prior art, and improving the flexibility and applicability of use.

CN222839062UActive Publication Date: 2025-05-06HUBEI YONGCHUANGXIN ELECTRONICS CO LTD
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Patent Information

Application Number
CN202421804315.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-29
Publication Date
2025-05-06
Estimated Expiration
2034-07-29

AI Technical Summary

Technical Problem

The existing battery CCS integrated wiring harness cannot be disassembled and repaired after installation, and the production efficiency is low. The traditional crimp structure design cannot correct the deviation and repair the poor products, resulting in large losses.

Method used

A welding spring-type battery CCS acquisition wiring harness is designed. Through the mutual cooperation between the wire harness spring assembly and the limit locking assembly, the lever principle is used to achieve self-locking effect, which is convenient for tool maintenance, and a split limit locking structure is adopted to allow replacement of the self-locking plate and limit head.

Benefits of technology

It realizes flexible maintenance and rapid disassembly of battery CCS integrated wiring harness, improves the flexibility and applicability of use, reduces losses, and solves the problems of low production efficiency and poor repair in traditional structural designs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a welding clamp spring type battery CCS acquisition wire harness which comprises a wire harness clamp spring assembly, and the wire harness clamp spring assembly comprises a base flat plate, an arc-shaped sleeve fixed on the top surface of the base flat plate, a bending plate connected to the side wall of the base flat plate, a long notch formed in the top surface of the base flat plate, and a pressure head notch communicated with the long notch. The limiting and locking assembly comprises a self-locking piece arranged in the long notch, a limiting head connected with the self-locking piece and a protruding wrapping slope arranged on the top of the self-locking piece. According to the utility model, through the mutual cooperation of the wire harness clamp spring assembly and the limiting and locking assembly, the tail part of the locking sheet utilizes the lever principle, so that the clamping groove on the insertion sheet terminal and the bulge of the clamp spring locking sheet realize the self-locking effect, a user can maintain conveniently without any tool, and the limiting and locking structure is designed in a split type, so that the maintenance is convenient. Therefore, when metal of the self-locking piece or the limiting head is subjected to fatigue deformation and locking is affected, free replacement is achieved, and the use flexibility is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of clip spring wire harnesses, in particular to a welded clip spring type battery CCS collection wire harness. Background Art

[0002] The battery CCS integrated busbar is part of the BMS battery management system, which is mainly responsible for the high-voltage series and parallel connection, temperature sampling, voltage sampling and over-current fusing of the battery cells. When the front end of the battery CCS integrated wiring harness is connected to the plug-in terminal, laser welding is generally used in the prior art, so it cannot be disassembled and repaired after installation. In addition, the traditional crimping structural design has low production efficiency, the crimping deviation cannot be corrected, the production defects cannot be repaired, and the loss is large. Utility Model Content

[0003] Therefore, the purpose of the utility model is to provide a welded spring-loaded battery CCS collection harness. Through the mutual cooperation of the harness spring assembly and the limit locking assembly, the tail of the locking piece utilizes the lever principle to make the slot on the plug-in terminal and the protrusion of the spring locking piece achieve a self-locking effect, which is convenient for users to maintain without any tools, and the limit locking structure is designed with a split structure. In this way, when the self-locking piece or the limit head metal fatigue deformation affects the locking, it can be replaced freely to improve the flexibility of use.

[0004] In order to solve the above technical problems, according to one aspect of the utility model, the utility model provides the following technical solutions: a welded spring-type battery CCS collection harness, comprising:

[0005] A wire harness spring assembly, the wire harness spring assembly comprising a base plate, an arc-shaped sleeve fixed on the top surface of the base plate, a bending plate connected to the side wall of the base plate, a long slot opened on the top surface of the base plate, and a pressure head slot connected to the long slot;

[0006] A limit locking assembly, the limit locking assembly includes a self-locking piece arranged in the long slot, a limit head connected to the self-locking piece, a raised covering slope arranged on the top of the self-locking piece, a limit frame fixed to the front end of the self-locking piece, a groove opening opened on the side of the limit frame, a first threaded opening opened on the limit frame and a second threaded opening opened on the top surface of the base plate.

[0007] As a preferred solution of a welded spring-loaded battery CCS collection harness described in the utility model, the groove opening and the frame of the base plate are mutually fitted, and the first threaded opening and the second threaded opening correspond to each other.

[0008] As a preferred solution of a welded spring-loaded battery CCS collection harness described in the utility model, three first threaded openings and three second threaded openings are respectively provided, and screws are passed through the first threaded openings and the second threaded openings.

[0009] As a preferred solution of a welded spring-type battery CCS collection harness described in the utility model, the self-locking sheet corresponds to the long slot, and the limit head corresponds to the pressure head slot.

[0010] As a preferred solution of a welded spring-loaded battery CCS collection harness described in the utility model, it also includes a replacement component, which includes a circular hole opened on the self-locking plate, a threaded rod fixed on the bottom surface of the raised covering slope, and a nut arranged under the threaded rod.

[0011] As a preferred solution of the welded spring-type battery CCS collection harness described in the utility model, the nut and the threaded rod are connected to each other.

[0012] Compared with the prior art, the advantages of the utility model are:

[0013] 1. Through the cooperation of the wire harness spring assembly and the limit locking assembly, the tail of the lock piece uses the lever principle to make the slot on the plug-in terminal and the protrusion of the spring lock piece achieve a self-locking effect, which is convenient for users to maintain without any tools. In addition, the limit locking structure is designed in a split structure. When the self-locking piece or the limit head metal fatigue deformation affects the locking, it can be replaced freely to improve the flexibility of use.

[0014] Second, by providing replacement components, it is convenient to replace the raised covering slope with any shape, which is suitable for self-locking connection of plug-in terminals with notches of different shapes, thereby improving applicability.

[0015] When the locking plate is in a state of being loosened and the locking member is engaged with the locking member, the locking member is engaged with the locking member and the locking member is engaged with the locking member. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solution of the implementation of the utility model, the utility model will be described in detail below in combination with the drawings and detailed implementation. Obviously, the drawings described below are only some implementations of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative labor. Among them:

[0017] Figure 1 This is a structural diagram from the first perspective of the present utility model;

[0018] Figure 2 This is a structural diagram of the utility model from a second viewing angle;

[0019] Figure 3 It is a structural schematic diagram of the utility model in use state;

[0020] Figure 4 This is a schematic diagram of the structure of the limit locking assembly of the utility model;

[0021] Figure 5 It is a structural schematic diagram of the replacement component of the utility model.

[0022] In the figure: 11, base plate; 12, arc sleeve; 13, bending plate; 14, long notch; 15, pressure head notch; 21, self-locking plate; 22, limit head; 23, raised covering slope; 24, limit frame; 25, groove mouth; 26, first threaded mouth; 27, second threaded mouth; 31, round hole; 32, threaded rod; 33, nut. DETAILED DESCRIPTION

[0023] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below with reference to the accompanying drawings.

[0024] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific implementation methods disclosed below.

[0025] Secondly, the present invention is described in detail with reference to the schematic diagram. When describing the implementation of the present invention, for the sake of convenience, the cross-sectional diagram showing the device structure will not be partially enlarged according to the general scale, and the schematic diagram is only an example, which should not limit the scope of protection of the present invention. In addition, in actual production, the three-dimensional dimensions of length, width and depth should be included.

[0026] In order to make the purpose, technical solution and advantages of the present invention more clear, the implementation mode of the present invention will be further described in detail below with reference to the accompanying drawings.

[0027] The utility model provides a welded spring-clip type battery CCS collection harness. Through the mutual cooperation of the wire harness spring-clip assembly and the limit locking assembly, the tail of the locking piece utilizes the lever principle to make the card slot on the plug-in terminal and the protrusion of the spring-clip locking piece achieve a self-locking effect, which is convenient for users to maintain without any tools. In addition, the limit locking structure has a split structural design. In this way, when the self-locking piece or the limit head metal fatigue deformation affects the locking, it can be freely replaced to improve the flexibility of use.

[0028] Figure 1-Figure 5 The figure shows the overall structure of a welding spring-type battery CCS collection harness of the utility model. Figure 1-5 The main structure of this embodiment includes: a wire harness retaining spring assembly and a limit locking assembly.

[0029] The wire harness spring assembly is used in conjunction with the limit locking assembly. Specifically, the wire harness spring assembly includes a base plate 11, an arc sleeve 12 fixed on the top surface of the base plate 11, a bending plate 13 connected to the side wall of the base plate 11, a long slot 14 opened on the top surface of the base plate 11, and a pressure head slot 15 connected to the long slot 14;

[0030] During specific use, the limit locking assembly is installed and used based on the base plate 11, and the arc sleeve 12 is used to fit with the plug terminal. When the limit head 22 is pressed downward, the limit head 22 drives the self-locking sheet 21 to move in the long slot 14 and bend, so as to complete the automatic locking later.

[0031] The limit locking assembly is used for automatic locking and convenient disassembly. Specifically, the limit locking assembly includes a self-locking piece 21 arranged in the long slot 14, a limit head 22 connected to the self-locking piece 21, a raised covering slope 23 arranged on the top of the self-locking piece 21, a limit frame 24 fixed to the front end of the self-locking piece 21, a groove opening 25 opened on the side of the limit frame 24, a first threaded opening 26 opened on the limit frame 24, and a second threaded opening 27 opened on the top surface of the base plate 11;

[0032] When in use, the base plate 11 is pushed so that the plug-in terminal and the arc sleeve 12 fit together. At this time, the plug-in terminal is pressed on the convex covering slope 23, and the convex covering slope 23 and the self-locking piece 21 are subjected to pressure. Since the self-locking piece 21 is elastic, the self-locking piece 21 is squeezed and bent downward. At this time, the plug-in terminal is continued to be pushed forward. When the groove on the plug-in terminal moves to the position of the convex covering slope 23, the bent self-locking piece 21 returns to its original position. The self-locking piece 21 drives the convex covering slope 23 and the groove of the plug-in terminal to fit each other for locking and limiting. Such a structural design When disassembly is required, the user manually presses the limit head 22 downward, and the limit head 22 drives the self-locking piece 21 to bend downward, and the raised covering slope 23 is separated from the groove of the plug-in terminal. At this time, the user pushes the base plate 11 backward to complete the removal of the plug-in terminal and the wiring harness. When the frequent bending of the self-locking piece 21 produces metal fatigue and affects normal use, the user unscrews the screw passing through the first threaded opening 26 and the second threaded opening 27 to separate the limit frame 24 from the frame of the base plate 11. In this way, the self-locking piece 21 can be replaced, which is convenient and flexible to use.

[0033] Furthermore, by providing a replacement component, it is convenient to replace the raised covering slope 23 with any shape, which is suitable for self-locking connection of plug-in terminals with slots of different shapes, thereby improving applicability;

[0034] Specifically, it also includes a replacement component, which includes a circular hole 31 opened on the self-locking plate 21, a threaded rod 32 fixed to the bottom surface of the raised covering slope 23, and a nut 33 arranged below the threaded rod 32, and the nut 33 and the threaded rod 32 are connected to each other;

[0035] During actual use, the user unscrews the nut 33, and then pulls the raised covering slope 23 upward with the hand, so that the raised covering slope 23 can be removed and replaced, so that the applicable one can be selected, thereby improving applicability.

[0036] Although the present invention has been described above with reference to the embodiments, various modifications may be made thereto and parts thereof may be replaced with equivalents without departing from the scope of the present invention. In particular, as long as there is no structural conflict, the various features in the embodiments disclosed in the present invention may be used in combination with each other in any manner, and the fact that these combinations are not exhaustively described in this specification is only for the sake of omitting space and saving resources. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.

Claims

1. A welded spring-type battery CCS collection harness, characterized in that: include: A wire harness spring assembly, the wire harness spring assembly comprising a base plate (11), an arc-shaped sleeve (12) fixed to the top surface of the base plate (11), a bending plate (13) connected to the side wall of the base plate (11), a long slot (14) provided on the top surface of the base plate (11), and a pressure head slot (15) connected to the long slot (14); A limit locking assembly, the limit locking assembly comprising a self-locking piece (21) arranged in the long slot (14), a limit head (22) connected to the self-locking piece (21), a raised covering slope (23) arranged on the top of the self-locking piece (21), a limit frame (24) fixed to the front end of the self-locking piece (21), a groove opening (25) opened on the side of the limit frame (24), a first threaded opening (26) opened on the limit frame (24) and a second threaded opening (27) opened on the top surface of the base plate (11).

2. A welded spring-clip battery CCS collection harness according to claim 1, characterized in that: The groove opening (25) and the frame of the base plate (11) are mutually fitted, and the first threaded opening (26) and the second threaded opening (27) correspond to each other.

3. A welded spring-clip battery CCS collection harness according to claim 2, characterized in that: The first threaded openings (26) and the second threaded openings (27) are respectively provided in three numbers, and screw rods are passed through the first threaded openings (26) and the second threaded openings (27).

4. A welded spring-clip battery CCS collection harness according to claim 3, characterized in that: The self-locking piece (21) and the long slot (14) correspond to each other, and the limiting head (22) and the pressure head slot (15) correspond to each other.

5. A welded spring-clip battery CCS collection harness according to claim 4, characterized in that: It also includes a replacement component, which includes a circular hole (31) opened on the self-locking plate (21), a threaded rod (32) fixed to the bottom surface of the raised covering slope (23), and a nut (33) arranged below the threaded rod (32).

6. A welded spring-clip battery CCS collection harness according to claim 5, characterized in that: The nut (33) and the threaded rod (32) are connected to each other.