Replaceable module type scrap iron and oil separator

Abstract

The utility model discloses a replaceable modular scrap iron and oil separator, which belongs to the technical field of thread rolling machines, and comprises a mesh screen, a material receiving port, an electromagnetic coil, a base and a discharge port, the upper surface of the base is in bolted connection with the electromagnetic coil, the upper surface of the base is in bolted connection with a protection plate, and the protection plate is positioned on the outer side of the electromagnetic coil; a material receiving opening is connected to the upper surface of the protection plate through a bolt, a mesh screen is fixedly connected to the right side of the material receiving opening, and a discharging opening is connected to the tail end of the mesh screen through a bolt; the mesh screen further comprises an outer frame, a fixed screen body and a detachable screen body. When the replaceable module type scrap iron and oil separator works, scraps generated in the production process of the thread rolling machine can enter the device through the material receiving opening, after the electromagnetic coil is started, the mesh screen is driven to vibrate, parts discharged by the thread rolling machine, oil water and scrap iron are separated, the most basic separation function is achieved, the working environment is optimized, and the automation degree of a factory is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of thread rolling machines, in particular to a replaceable modular iron chips and oil separator. Background Art

[0002] In the machinery industry, the thread rolling machine is one of the important devices for processing screws. It avoids the limitations of lathes, drilling machines or manual tapping, and has the advantages of saving time and effort, not easy to rot the teeth, and not easy to break the taps. It also has the advantages of being light, flexible and efficient. When the thread rolling machine is used, iron chips will be generated. At this time, an iron chip and oil separator is needed.

[0003] When the iron chips and oil separator is working, it can separate the parts, oil, water and iron chips discharged from the thread rolling machine;

[0004] For example, a chip separator with publication number CN216176270U includes a thread rolling machine and a chip separator arranged at the thread rolling machine discharge trough, the chip separator includes a box body with an opening at the top, a screw separation cabinet is arranged at one end of the box body away from the discharge direction of the discharge trough, a handle connected to the box body is arranged at the lower side of the screw separation cabinet, a chip separation cabinet is arranged at the side of the box body located at the discharge direction of the discharge trough, the chip separation cabinet is located at the lower side of the screw separation cabinet, and the chip separation cabinet includes a cabinet body with an opening at the top, a chip separation net is arranged at the upper side of the cabinet body, a frame is arranged around the chip separation net, and the frame is connected to the support block arranged in the cabinet body. The present application can separate the screws, chip and oil stains from the screws that have been threaded by threading by means of the screw separation cabinet and the chip separation cabinet arranged in the chip separator;

[0005] Another example is the iron chip separator of crankshaft drilling equipment with publication number CN204841083U, and its technical solution includes a frame and a separation device, wherein the separation device is installed on the upper side of the frame, the separation device includes a filter mechanism, a belt conveyor mechanism, a storage box and a scraper mechanism, the filter mechanism includes a filter box and a filter screen, a cavity is provided inside the filter box, the filter screen is obliquely installed on the inner wall of the cavity, an inlet connected to the cavity is provided on the top of the filter box, a first outlet connected to the cavity is provided at the bottom of the filter box, and a second outlet connected to the cavity is provided on the right side of the filter box at the lower side of the filter screen, the belt conveyor mechanism includes a belt frame, a roller, a magnetic conveyor belt wrapped around the roller, and a first motor that drives at least one roller to rotate, and the scraper mechanism cooperates with the magnetic conveyor belt. The utility model has the advantages of simple structure, convenient operation, and can separate cutting fluid and iron chips;

[0006] During use, the production of the thread rolling machine needs to be based on the actual size of the screw. However, for screws of different sizes, the size of the chips generated by the thread rolling machine during the production process is different. The device in the above application does not have the function of adjusting the mesh screen according to the actual size of the iron chips during use, which leads to a small overall use range of the device and great limitations during use, which brings unnecessary trouble to the screening work.

[0007] In view of the above problems, it is urgent to carry out innovative design based on the original iron chips and oil separator. Utility Model Content

[0008] The purpose of the utility model is to provide a replaceable modular iron chip and oil separator to solve the problem proposed in the above background technology that during use, the mesh screen does not have the function of adjusting according to the actual iron chip size, which leads to a small range of use of the entire device, great limitations during use, and brings unnecessary troubles to the screening work.

[0009] To achieve the above object, the utility model provides the following technical solution: a replaceable modular iron chip and oil separator, comprising a mesh screen, a material receiving port, an electromagnetic coil, a base and a material discharging port, the upper surface of the base is bolted with the electromagnetic coil, and the upper surface of the base is bolted with a protective plate, and the protective plate is located outside the electromagnetic coil;

[0010] The material receiving port is bolted to the upper surface of the protection plate, and a mesh screen is fixedly connected to the right side of the material receiving port, and a discharge port is bolted to the end of the mesh screen, and the discharge port is obliquely distributed;

[0011] A replaceable modular iron chips and oil separator, further comprising:

[0012] The mesh screen also includes an outer frame, a fixed screen and a detachable screen.

[0013] Preferably, the outer frame is fixedly connected to the right side of the material receiving port, and a fixed screen is fixedly connected to the inner wall of the outer frame, and the fixed screen is composed of steel bars distributed at equal intervals.

[0014] Preferably, the end of the right side of the outer frame is fixedly connected to a front plate, and a nut is fixedly connected to the surface of the front plate.

[0015] Preferably, the detachable screen further comprises a docking plate and a reinforcement bar;

[0016] The upper surface of the butt joint plate is fixedly connected with steel bars, and the steel bars are evenly spaced on the upper surface of the butt joint plate, and the surface of the butt joint plate is concave.

[0017] Preferably, a mounting hole is provided on the surface of the docking plate, and a screw is connected to the inner thread of the docking plate.

[0018] Preferably, the screw rods are symmetrically distributed about the center of the docking plate, and the screw rods correspond to the nuts one by one.

[0019] Compared with the prior art, the utility model has the following beneficial effects: the replaceable modular iron chips and oil separator adopts a new structural design, the specific contents of which are as follows:

[0020] (1) When the replaceable modular iron chips and oil separator is working, the debris from the thread rolling machine production process will enter the device through the material receiving port. After the electromagnetic coil is started, the mesh screen will vibrate to separate the parts, oil, water and iron chips discharged from the thread rolling machine, thus realizing the most basic separation function, optimizing the working environment and improving the degree of factory automation;

[0021] (2) When the replaceable modular iron chip and oil separator is working, when the size of the chips changes during the production process of the thread rolling machine, the mesh screen needs to adjust the diameter of the removable screen according to the actual situation. At this time, the screw rod can be rotated to move the end of the screw rod out of the nut, and then the docking plate and the steel bar can be removed from the outer frame and the front plate. After selecting the appropriate steel bar, the docking plate can be re-connected to the front plate and the nut through the screw rod. At this time, the new removable screen has been replaced, which is convenient for the use of the mesh screen. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is a schematic diagram of the overall three-dimensional structure of the device of the utility model;

[0023] Figure 2 This is a schematic diagram of the connection structure between the outer frame and the fixed screen of the utility model;

[0024] Figure 3 This is a schematic diagram of the distribution state of the steel bars of the utility model;

[0025] Figure 4 This is a schematic diagram of the pre-connection structure of the outer frame and the docking plate of the utility model;

[0026] Figure 5 It is a schematic diagram of the connection structure between the outer frame and the docking plate of the utility model.

[0027] In the figure: 1. mesh screen; 2. material receiving port; 3. electromagnetic coil; 4. base; 5. material discharge port; 6. protection plate; 7. outer frame; 8. fixed screen; 9. front plate; 10. removable screen; 11. docking plate; 12. steel bar; 13. screw; 14. mounting hole; 15. nut. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0029] See also Figure 1-Figure 5 The utility model provides the following technical solutions: a replaceable modular iron chips and oil separator:

[0030] Embodiment 1: By setting the mesh screen 1, the debris and oil and water in the production process of the thread rolling machine can be quickly discharged. Figure 1 As shown:

[0031] It includes a mesh screen 1, a material receiving port 2, an electromagnetic coil 3, a base 4 and a material discharging port 5, the upper surface of the base 4 is bolted with the electromagnetic coil 3, and the upper surface of the base 4 is bolted with a protective plate 6, and the protective plate 6 is located outside the electromagnetic coil 3;

[0032] The material receiving port 2 is bolted to the upper surface of the protection plate 6, and the right side of the material receiving port 2 is fixedly connected with the mesh screen 1, and the end position of the mesh screen 1 is bolted to the discharge port 5, and the discharge port 5 is inclinedly distributed;

[0033] During operation, the debris from the production process of the thread rolling machine will enter the device through the receiving port 2. After the electromagnetic coil 3 is started (when the electromagnetic coil 3 is working, the protective plate 6 plays a role in protecting the electromagnetic coil 3), the mesh screen 1 is driven to vibrate, and the parts, oil, water and iron filings discharged from the thread rolling machine are separated, thereby realizing the most basic separation function, optimizing the working environment and improving the degree of factory automation. During operation, the discharge port 5 is distributed in an inclined shape to facilitate the sliding of the debris, thereby facilitating the collection of the debris by the staff.

[0034] Embodiment 2: By setting up a quick disassembly structure, the detachable screen 10 can be quickly replaced and disassembled, and the screen 1 as a whole can handle different iron filings, expanding the scope of use of the device as a whole, such as Figure 2-Figure 5 As shown:

[0035] A replaceable modular iron chips and oil separator, further comprising:

[0036] The mesh screen 1 also includes an outer frame 7, a fixed screen 8 and a detachable screen 10. The outer frame 7 is fixedly connected to the right side of the material receiving port 2, and the fixed screen 8 is fixedly connected to the inner wall of the outer frame 7, and the fixed screen 8 is composed of steel bars distributed at equal intervals.

[0037] The right end of the outer frame 7 is fixedly connected with a front plate 9, and the surface of the front plate 9 is fixedly connected with a nut 15. The detachable screen 10 also includes a docking plate 11 and a steel bar 12;

[0038] The upper surface of the butt joint plate 11 is fixedly connected with a reinforcing bar 12 , and the reinforcing bar 12 is evenly spaced on the upper surface of the butt joint plate 11 , and the surface of the butt joint plate 11 is concave.

[0039] A mounting hole 14 is formed on the surface of the docking plate 11 , and a screw rod 13 is connected to the inner thread of the docking plate 11 . The screw rod 13 is symmetrically distributed about the center of the docking plate 11 , and the screw rod 13 corresponds to the nut 15 one by one.

[0040] The mesh screen 1 is a single-layer structure. When the size of the debris changes during the production process of the thread rolling machine, the mesh screen 1 needs to adjust the diameter of the removable screen 10 according to the actual situation. During actual operation, the screw 13 can be rotated first to move the end of the screw 13 out of the nut 15, and then the docking plate 11 and the steel bar 12 can be removed from the outer frame 7 and the front plate 9. After selecting the appropriate steel bar 12, the docking plate 11 is re-connected to the front plate 9 and the nut 15 through the screw 13. At this time, the new removable screen 10 has been replaced, which is convenient for the use of the mesh screen 1, thereby expanding the overall use range of the mesh screen 1 and facilitating the use of the mesh screen 1.

[0041] The above is the working process of the entire device, and the contents not described in detail in this specification belong to the existing technology known to professional and technical personnel in this field.

[0042] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A replaceable modular iron chip and oil separator, comprising a mesh screen (1), a material receiving port (2), an electromagnetic coil (3), a base (4) and a material discharge port (5), wherein the upper surface of the base (4) is bolted to the electromagnetic coil (3), and the upper surface of the base (4) is bolted to a protective plate (6), and the protective plate (6) is located outside the electromagnetic coil (3); The material receiving port (2) is bolted to the upper surface of the protection plate (6), and a mesh screen (1) is fixedly connected to the right side of the material receiving port (2), and a material discharge port (5) is bolted to the end of the mesh screen (1), and the material discharge port (5) is inclined; It is characterized in that Also includes: The mesh screen (1) also comprises an outer frame (7), a fixed screen (8) and a detachable screen (10).

2. The replaceable modular iron chips and oil separator according to claim 1, characterized in that: The outer frame (7) is fixedly connected to the right side of the material receiving port (2), and a fixed screen (8) is fixedly connected to the inner wall of the outer frame (7), and the fixed screen (8) is composed of steel bars distributed at equal intervals.

3. The replaceable modular iron chips and oil separator according to claim 1, characterized in that: The right end of the outer frame (7) is fixedly connected to a front plate (9), and a nut (15) is fixedly connected to the surface of the front plate (9).

4. The replaceable modular iron chips and oil separator according to claim 3, characterized in that: The detachable screen (10) further comprises a docking plate (11) and a reinforcement bar (12); The upper surface of the butt joint plate (11) is fixedly connected with steel bars (12), and the steel bars (12) are distributed at equal intervals on the upper surface of the butt joint plate (11), and the surface of the butt joint plate (11) is concave.

5. The replaceable modular iron chips and oil separator according to claim 4, characterized in that: A mounting hole (14) is provided on the surface of the docking plate (11), and a screw rod (13) is threadedly connected to the interior of the docking plate (11).

6. The replaceable modular iron chips and oil separator according to claim 5, characterized in that: The screw rods (13) are symmetrically distributed about the center of the docking plate (11), and the screw rods (13) correspond to the nuts (15) one by one.

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