Waste gas treatment device for concrete water reducing agent production

By designing a treatment device including exhaust gas purification and combustion devices, the problem of poor waste gas treatment effect in the prior art is solved, and the multi-stage treatment and combustion reaction of exhaust gas are realized to ensure that it meets emission requirements.

CN222841823UActive Publication Date: 2025-05-09SHANXI HENGTAI WEIYE BUILDING MATERIAL
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Patent Information

Application Number
CN202421586424.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-05
Publication Date
2025-05-09
Estimated Expiration
2034-07-05

AI Technical Summary

Technical Problem

The existing waste gas treatment device for the production of concrete water reducing agents only uses a filter element, which makes the waste gas treatment effect not guaranteed.

Method used

A treatment device including an exhaust gas purification device and an exhaust gas combustion device is designed. The exhaust gas purification device mixes with the neutralizing compound liquid in the stirring drum through a stirring shaft, the atomization spray head contacts the water mist with the exhaust gas to wet the particulate impurities, and uses a multi-stage filter plate to adsorption and filter. The exhaust gas combustion device oxidizes and burns the exhaust gas through the ignitor and the combustion nozzle to ensure that the impurities are burned out.

Benefits of technology

Through multi-stage treatment and combustion reaction, the treatment effect of exhaust gas is significantly improved, making it meet the emission requirements and avoiding environmental pollution.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a waste gas treatment device for concrete water reducing agent production, and relates to the technical field of water reducing agents. The waste gas treatment device for concrete water reducer production comprises a production reaction kettle, a waste gas purification device is fixedly installed on the back side of the production reaction kettle, and a waste gas combustion device is fixedly installed on the back side of the waste gas purification device; according to the waste gas treatment device for production of the concrete water reducing agent, the waste gas purification device is arranged, waste gas in the stirring barrel can be mixed and stirred with a neutralization chemical combination solution through a stirring shaft, so that the pH value of the waste gas is neutralized, and a water body in a water storage box can be in contact with the waste gas in a mist form in cooperation with an atomization nozzle; the waste gas treatment device has the advantages that the waste gas treatment device is capable of absorbing and filtering different types of impurities in the waste gas by the aid of the three filter plates, accordingly, the waste gas can be subjected to multi-stage treatment, and the treatment effect can be improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of water reducing agents, in particular to a waste gas treatment device for concrete water reducing agent production. Background Art

[0002] Concrete water reducer is a chemical additive used in the concrete preparation process. It can improve the fluidity and plasticity of concrete by changing the physical properties of concrete. Specifically, water reducers can reduce the viscosity of concrete, increase the fluidity of concrete, reduce the amount of cement used in concrete, and improve the strength and durability of concrete to a certain extent. They absorb moisture on the surface of cement particles, reduce the friction and surface tension between particles, making concrete easier to flow and vibrate, and form a dense gel structure after the concrete solidifies.

[0003] Concrete water reducer will produce waste gas during production. Direct discharge of such gas will cause environmental pollution and needs to be treated before discharge. This requires the use of waste gas treatment equipment for water reducer production to treat the waste gas.

[0004] After searching, it is proposed in a waste gas treatment device for water reducing agent production with patent publication number CN220609556U that "the utility model can treat the waste gas transported to the treatment tank by setting the filter core body, and can clean the bottom of the filter core body by setting the rotating handle, rotating rod, driving bevel gear, driven bevel gear, rotating shaft and brush plate, so that the filter core body can be cleared without disassembling the filter core body, and the operation is convenient. By setting the above structure, it has the advantage of convenient cleaning of multi-stage filter cores";

[0005] However, the above solution still has certain shortcomings in actual use. The solution only uses a filter element to treat the waste gas generated in the production process of concrete water reducing agent, resulting in that the effect of waste gas treatment cannot be guaranteed. Utility Model Content

[0006] The utility model provides a waste gas treatment device for producing a concrete water reducing agent, so as to solve the problems in the background technology.

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a waste gas treatment device for concrete water reducing agent production, comprising a production reactor, a waste gas purification device is fixedly installed on the back side of the production reactor, and a waste gas combustion device is fixedly installed on the back side of the waste gas purification device;

[0008] The exhaust gas purification device comprises a purification box, a front cover is fixedly installed on the front side of the purification box, a guide fan is fixedly installed on the inner wall of the purification box, a stirring barrel is fixedly installed on the inner wall of the purification box, the production reactor is connected to the stirring barrel through a one-way air valve, and the interior of the front cover is rotatably connected to a stirring shaft through an external power supply, and the stirring shaft extends to the interior of the stirring barrel;

[0009] The inner wall of the purification box is slidably connected with a water collecting tank, a water storage box is fixedly installed on the top of the purification box, an atomizing nozzle is fixedly installed on the bottom of the water storage box, and the atomizing nozzle is located above the water collecting tank;

[0010] A socket is fixedly mounted on the inner wall of the purification box, and a filter plate is movably plugged into the interior of the socket.

[0011] Furthermore, an extraction pump is fixedly installed at the bottom end of the water storage box, and a connecting hose is provided at the bottom end of the extraction pump, and the other end of the connecting hose penetrates into the interior of the water collection tank.

[0012] Furthermore, the filter plate is an activated carbon adsorption plate, and the top end of the filter plate is fixedly connected with an external handle, which extends to the top of the purification box.

[0013] Furthermore, the waste gas combustion device comprises a processing box, an igniter is fixedly installed on the inner wall of the processing box, and a combustion nozzle is fixedly connected to the outer wall of the igniter.

[0014] Furthermore, an air quality sensor, a reflux air pump and an exhaust air pump are arranged on the outside of the processing box, and the other end of the reflux air pump is connected to the one-way air valve.

[0015] Compared with the prior art, the utility model provides an exhaust gas treatment device for concrete water reducing agent production, which has the following beneficial effects:

[0016] 1. The waste gas treatment device for the production of concrete water reducing agent is provided with a waste gas purification device. The waste gas and the neutralizing liquid inside the mixing barrel are mixed and stirred by using a stirring shaft, so that the pH value of the waste gas is neutralized. The atomizing nozzle is used to make the water inside the water storage box contact with the waste gas in the form of mist, and then the particulate impurities in the waste gas are wetted to form dust reduction treatment. In addition, three filter plates are used to adsorb and filter different types of impurities in the waste gas, so that the waste gas is treated in multiple stages, thereby improving the treatment effect.

[0017] 2. The waste gas treatment device for the production of concrete water reducing agent is equipped with a waste gas combustion device, and uses an igniter to perform an oxidation combustion reaction on the waste gas located inside the treatment box through a combustion nozzle, so that the remaining impurities in the waste gas are burned out, so that the waste gas at this time can meet the emission requirements. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the structure of the utility model;

[0019] Figure 2 It is a schematic diagram of the exhaust gas purification device of the utility model;

[0020] Figure 3 It is a schematic diagram of the waste gas combustion device of the utility model.

[0021] In the figure: 1. Production reactor; 2. Waste gas purification device; 201. Purification box; 202. Front cover; 203. Guide fan; 204. One-way air valve; 205. Mixing barrel; 206. Mixing shaft; 207. Water collecting tank; 208. Water storage box; 209. Atomizing nozzle; 210. Extraction pump; 211. Socket; 212. Filter plate; 3. Waste gas combustion device; 301. Processing box; 302. Ignitor; 303. Combustion nozzle; 304. Air quality sensor; 305. Reflux air pump; 306. Exhaust air pump. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] See also Figure 1-3 The utility model discloses a waste gas treatment device for concrete water reducing agent production, comprising a production reactor 1, a waste gas purification device 2 is fixedly installed on the back side of the production reactor 1, and a waste gas combustion device 3 is fixedly installed on the back side of the waste gas purification device 2.

[0024] The exhaust gas purification device 2 includes a purification box 201, a front cover 202 is fixedly installed on the front side of the purification box 201, a guide fan 203 is fixedly installed on the inner wall of the purification box 201, a stirring barrel 205 is fixedly installed on the inner wall of the purification box 201, the production reactor 1 is connected to the stirring barrel 205 through a one-way air valve 204, and the interior of the front cover 202 is rotatably connected to a stirring shaft 206 through an external power supply, and the stirring shaft 206 extends to the interior of the stirring barrel 205.

[0025] The inner wall of the purification box 201 is slidably connected with a water collecting tank 207 , the top of the purification box 201 is fixedly installed with a water storage box 208 , the bottom of the water storage box 208 is fixedly installed with an atomizing nozzle 209 , and the atomizing nozzle 209 is located above the water collecting tank 207 .

[0026] A socket 211 is fixedly mounted on the inner wall of the purification box 201 , and a filter plate 212 is movably plugged into the socket 211 .

[0027] By setting up the exhaust gas purification device 2, the exhaust gas and the neutralizing liquid inside the mixing barrel 205 can be mixed and stirred by using the stirring shaft 206, so that the pH value of the exhaust gas is neutralized, and then the atomizing nozzle 209 can make the water inside the water storage box 208 contact with the exhaust gas in the form of mist, and then the particulate impurities in the exhaust gas are wetted to form dust reduction treatment, and three filter plates 212 can be used to adsorb and filter different types of debris in the exhaust gas, so that the exhaust gas is treated in multiple stages, thereby improving the treatment effect.

[0028] The waste gas combustion device 3 includes a processing box 301, an igniter 302 is fixedly installed on the inner wall of the processing box 301, and a combustion nozzle 303 is fixedly connected to the outer wall of the igniter 302. An air quality sensor 304, a reflux air pump 305 and an exhaust air pump 306 are arranged on the outer side of the processing box 301, and the other end of the reflux air pump 305 is connected to the one-way air valve 204.

[0029] The working principles of the igniter 302 and the combustion nozzle 303 have been developed in a water reducing agent waste gas treatment device with patent publication number CN220824652U, and will not be repeated here.

[0030] By setting up the waste gas combustion device 3, the igniter 302 is used to perform an oxidation combustion reaction on the waste gas located inside the processing box 301 through the combustion nozzle 303, so that the remaining impurities in the waste gas are burned out, so that the waste gas at this time can meet the emission requirements.

[0031] Specifically, an extraction pump 210 is fixedly installed at the bottom end of the water storage box 208 , and a connecting hose is provided at the bottom end of the extraction pump 210 , and the other end of the connecting hose penetrates into the interior of the water collection tank 207 .

[0032] In this embodiment, the water inside the water collection tank 207 is pumped into the water storage box 208 again by using the extraction pump 210, so that this part of the water can circulate in the water storage box 208 and the water collection tank 207.

[0033] Specifically, the filter plate 212 is an activated carbon adsorption plate, and an external handle is fixedly connected to the top of the filter plate 212 , and the external handle extends to the top of the purification box 201 .

[0034] In this embodiment, the waste gas is filtered and adsorbed by the filter plate 212, so that the impurities, odor and antibacterial properties of the waste gas are effectively adsorbed and inhibited.

[0035] When in use, the waste gas in the production reactor 1 is first introduced into the stirring barrel 205 in the purification box 201 through the one-way valve. Since the stirring barrel 205 is pre-filled with clean water and neutralizing compounds, the waste gas will directly contact the clean water and the neutralizing compounds. Then, the stirring shaft 206 is started, so that the stirring shaft 206 starts to mix and stir the waste gas and the neutralizing compound liquid in the stirring barrel 205, so that the pH value of the waste gas is neutralized.

[0036] Then, the unreacted waste gas will rise and transfer to the top of the water collection tank 207 under the drive of the guide fan 203, and then the atomizing nozzle 209 will be started, so that the atomizing nozzle 209 can spray the water in the water storage box 208 in the form of mist, so that the particulate impurities in the waste gas will contact with the water mist, so that the particulate impurities in the waste gas will be wetted and fall into the water collection tank 207;

[0037] The water in the water collection tank 207 is pumped into the water storage box 208 again by using the extraction pump 210, so that this part of the water can circulate in the water storage box 208 and the water collection tank 207;

[0038] Then, the exhaust gas after dust reduction will contact the filter plate 212 driven by the guide fan 203, so that the filter plate 212 can absorb and filter the impurities in the exhaust gas;

[0039] After the exhaust gas is adsorbed, it enters the treatment box 301, and then the igniter 302 and the combustion nozzle 303 start to ignite the inside of the treatment box 301, so that the combustion nozzle 303 performs an oxidation combustion reaction on the exhaust gas inside the treatment box 301, so that the remaining impurities in the exhaust gas are completely burned;

[0040] The purified exhaust gas will then be tested by the air quality sensor 304, and those that meet the standards will be directly discharged from the exhaust air pump 306. When the gas is unqualified, the exhaust air pump 306 will be closed and the reflux air pump 305 will be opened in time, so that the exhaust gas will enter the one-way air valve 204 again through the reflux air pump 305 and undergo a second round of processing.

[0041] In summary, the waste gas treatment device for concrete water reducing agent production, by setting the waste gas purification device 2, can mix and stir the waste gas and the neutralizing liquid in the mixing barrel 205 by using the stirring shaft 206, so that the pH of the waste gas is neutralized, and then cooperate with the atomizing nozzle 209 to make the water in the water storage box 208 contact with the waste gas in the form of mist, and then wet the particulate impurities in the waste gas to form dust reduction treatment, and use three filter plates 212 to adsorb and filter different types of impurities in the waste gas, so that the waste gas is treated in multiple stages, thereby improving the treatment effect;

[0042] By setting up the waste gas combustion device 3, the igniter 302 is used to perform an oxidation combustion reaction on the waste gas located inside the processing box 301 through the combustion nozzle 303, so that the remaining impurities in the waste gas are burned out, so that the waste gas at this time can meet the emission requirements.

[0043] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A waste gas treatment device for concrete water reducing agent production, comprising a production reactor (1), characterized in that: An exhaust gas purification device (2) is fixedly installed on the back side of the production reactor (1), and an exhaust gas combustion device (3) is fixedly installed on the back side of the exhaust gas purification device (2); The exhaust gas purification device (2) comprises a purification box (201), a front cover (202) is fixedly installed on the front side of the purification box (201), a guide fan (203) is fixedly installed on the inner wall of the purification box (201), a stirring barrel (205) is fixedly installed on the inner wall of the purification box (201), the production reaction kettle (1) is connected to the stirring barrel (205) via a one-way air valve (204), and a stirring shaft (206) is rotatably connected to the interior of the front cover (202) via an external power source, and the stirring shaft (206) extends to the interior of the stirring barrel (205); The inner wall of the purification box (201) is slidably connected to a water collecting tank (207); a water storage box (208) is fixedly mounted on the top of the purification box (201); an atomizing nozzle (209) is fixedly mounted on the bottom of the water storage box (208); and the atomizing nozzle (209) is located above the water collecting tank (207); A plug socket (211) is fixedly mounted on the inner wall of the purification box (201), and a filter plate (212) is movably plugged into the interior of the plug socket (211).

2. The waste gas treatment device for concrete water reducing agent production according to claim 1, characterized in that: An extraction pump (210) is fixedly mounted at the bottom end of the water storage box (208), and a connecting hose is provided at the bottom end of the extraction pump (210), the other end of the connecting hose extending into the interior of the water collection tank (207).

3. The waste gas treatment device for concrete water reducing agent production according to claim 1, characterized in that: The filter plate (212) is an activated carbon adsorption plate, and an external handle is fixedly connected to the top of the filter plate (212), and the external handle extends to the top of the purification box (201).

4. The waste gas treatment device for concrete water reducing agent production according to claim 1, characterized in that: The waste gas combustion device (3) comprises a processing box (301), an igniter (302) is fixedly mounted on the inner wall of the processing box (301), and a combustion nozzle (303) is fixedly connected to the outer wall of the igniter (302).

5. The waste gas treatment device for concrete water reducing agent production according to claim 4, characterized in that: An air quality sensor (304), a reflux air pump (305) and an exhaust air pump (306) are arranged outside the processing box (301); the other end of the reflux air pump (305) is connected to the one-way air valve (204).

Citation Information

Patent Citations

  • Waste gas treatment device for water reducing agent production

    CN220609556U

  • Water reducer waste gas treatment device

    CN220824652U