Submerged stirrer

By designing a balanced assembly in the liquid agitator to provide radial support force for the stirring shaft, the problem of power imbalance in the liquid agitator in the scaling medium is solved, and the stable operation and maintenance cycle of the agitator are reduced.

CN222841876UActive Publication Date: 2025-05-09CHINA ENERGY GRP NINGXIA COAL IND CO LTD
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Patent Information

Application Number
CN202421129717.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-22
Publication Date
2025-05-09
Estimated Expiration
2034-05-22

AI Technical Summary

Technical Problem

The existing liquid agitators are difficult to operate stably in scaling media, resulting in power imbalance, excessive vibration speed, equipment damage and frequent maintenance.

Method used

A liquid-under-liquid agitator is designed, using a balanced assembly to provide radial support force for the agitator shaft, offsetting the radial force of the power imbalance after scaling, and providing support between the drive assembly and the receiving chamber to ensure the safe and stable operation of the agitator.

Benefits of technology

Through the design of the balanced components, the agitator mass axis and the rotation axis are basically coincident, which reduces the maintenance cycle, improves the stability and safety of the equipment, and reduces waste of manpower and materials.

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Abstract

The utility model provides a submerged stirrer, which is used for stirring liquid in a containing cavity, and comprises a stirring assembly, a stirring component, a stirring component and a stirring component, the stirring assembly comprises a stirring shaft, and at least one part of the stirring shaft extends into the containing cavity; the driving assembly is connected with the end, away from the liquid, of the stirring shaft, and the driving assembly is used for driving the stirring shaft to rotate; the balance assembly is located outside the containing cavity, at least one part of the balance assembly is supported between the driving assembly and the containing cavity, at least the other part of the balance assembly is arranged on the stirring shaft in a sleeving mode, and the balance assembly can support the stirring shaft in the radial direction of the stirring shaft. The submerged stirrer solves the problem that the submerged stirrer in the prior art is difficult to operate stably.
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Description

Technical Field

[0001] The utility model relates to the technical field of chemical equipment, in particular to a submerged agitator. Background Art

[0002] In sewage treatment projects, paddle agitators are widely used for mixing media and reagents or solvents and solutes. For a long time, small and medium-sized mixing devices have been used to mix by connecting motors, reducers, mixing frames, and mixing paddles. In scaling media (such as lime solutions), the paddle agitator blades are prone to scaling, resulting in unbalanced agitator power, serious excess vibration speed, damage to the agitator reducer and motor, and the inability of chemical equipment to operate safely and stably. Frequent maintenance also causes serious waste of materials and manpower.

[0003] That is to say, the submersible agitator in the prior art has the problem of being difficult to operate stably. Utility Model Content

[0004] The main purpose of the utility model is to provide a submersible agitator, which provides radial support force for the agitator shaft, offsets the radial force of the dynamic imbalance after scaling, ensures the safety and stability of the drive assembly and the stirring assembly, reduces the maintenance cycle of the submersible agitator in scaling media, and solves the problem of the difficulty of stable operation of the submersible agitator in the prior art.

[0005] In order to achieve the above-mentioned purpose, the utility model provides a submersible agitator, which is used to stir the liquid in the accommodating chamber, and the submersible agitator comprises: a stirring assembly, which comprises a stirring shaft, and at least a portion of the stirring shaft extends into the accommodating chamber; a driving assembly, which is connected to the end of the stirring shaft away from the liquid, and the driving assembly is used to drive the stirring shaft to rotate; a balancing assembly, which is located outside the accommodating chamber, at least a portion of the balancing assembly is supported between the driving assembly and the accommodating chamber, and at least another portion of the balancing assembly is sleeved on the stirring shaft, and the balancing assembly can support the stirring shaft in the radial direction of the stirring shaft.

[0006] Furthermore, the balancing assembly includes: a suspension, wherein both ends of the suspension are respectively connected to the driving assembly and the accommodating cavity, the suspension has a supporting space, and at least another part of the stirring shaft is located in the supporting space; and a balancing part, which is sleeved on the stirring shaft to support the stirring shaft in the radial direction of the stirring shaft.

[0007] Furthermore, the balancing part includes a bearing and a bearing seat arranged outside the bearing, the bearing seat is fixed on a side of the suspension close to the accommodating cavity, and the bearing sleeve is arranged on the stirring shaft to support the stirring shaft in the radial direction of the stirring shaft.

[0008] Furthermore, the bearing is a deep groove ball bearing.

[0009] Furthermore, the stirring shaft is located on the central axis of the suspension, and the suspension is gradually expanded from the driving component toward the accommodating cavity.

[0010] Furthermore, the suspension includes: a top plate, which is connected to the drive assembly, and the center of the top plate has a through hole for connecting the stirring shaft to the drive assembly; at least three support rods arranged at intervals, one end of the support rod is connected to the top plate; a bottom plate, the other end of the support rod is connected to the bottom plate, one side of the bottom plate is connected to the balancing part, and the other side of the bottom plate is connected to the accommodating cavity, and the bottom plate has a central hole for the stirring shaft to pass through.

[0011] Furthermore, a plurality of support rods are arranged at equal intervals along the circumference of the suspension.

[0012] Furthermore, the driving assembly includes a motor and a reducer, and the reducer is respectively connected to the motor and the stirring shaft so that the motor drives the stirring shaft to rotate.

[0013] Furthermore, the submersible agitator also includes a coupling, which connects the extended shaft of the reducer and the agitator shaft, and the coupling is located in the balancing assembly.

[0014] Furthermore, the stirring assembly also includes a plurality of paddles, and the paddles are connected to the portion of the stirring shaft extending into the liquid.

[0015] By applying the technical solution of the utility model, a submersible agitator is used to stir the liquid in a containing chamber, and the submersible agitator includes a stirring assembly, a driving assembly and a balancing assembly. The stirring assembly includes a stirring shaft, and at least a portion of the stirring shaft extends into the containing chamber; the driving assembly is connected to an end of the stirring shaft away from the liquid, and the driving assembly is used to drive the stirring shaft to rotate; the balancing assembly is located outside the containing chamber, at least a portion of the balancing assembly is supported between the driving assembly and the containing chamber, and at least another portion of the balancing assembly is sleeved on the stirring shaft, and the balancing assembly can support the stirring shaft in a radial direction of the stirring shaft.

[0016] Since the drive assembly is connected to the agitator shaft, the agitator assembly will form scale after long-term agitation in the liquid, causing the agitator shaft to rotate unbalanced. The balancing assembly provides radial support for the agitator shaft, and the force points of the rotating parts in the agitator assembly and the drive assembly after scaling are transferred to the balancing assembly, offsetting the radial force of the dynamic imbalance after scaling, so that the agitator mass axis and the rotation axis are basically coincident. At the same time, the balancing assembly can provide support between the drive assembly and the accommodating chamber, further ensuring the safety and stability of the drive assembly and the agitator assembly, and reducing the maintenance cycle of the submerged agitator in scaling media.

[0017] The submerged agitator provided by the utility model achieves the following technical effects: by providing radial support force for the agitator shaft through the balancing component, the force points of the rotating parts in the agitator component and the drive component after scaling are transferred to the balancing component, the radial force of the dynamic imbalance after scaling is offset, and the mass axis of the agitator is basically coincident with the rotation axis. The balancing component can provide support between the drive component and the accommodating chamber, further ensuring the safety and stability of the drive component and the agitator component. The suspension is supported between the drive component and the accommodating chamber, the agitator shaft can be arranged in the suspension for protection, and the balancing part provides radial support force for the agitator shaft to offset the radial force of the dynamic imbalance after scaling. The agitator shaft is located on the central axis of the suspension, and the suspension is gradually expanded from the drive component to the accommodating chamber. It is conducive to the basic coincidence of the mass axis of the agitator with the rotation axis, reducing the risk of radial unbalanced force destroying stable operation. At the same time, the stability of the structure outside the accommodating chamber is improved to prevent the drive component from tipping over. Multiple support rods are arranged at equal intervals along the circumference of the suspension, which is conducive to the basic coincidence of the mass axis of the agitator with the rotation axis, and at the same time improves the stability of the support. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The drawings constituting part of the present application are used to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention. In the drawings:

[0019] Figure 1 The schematic diagram of the structure of the submerged agitator of the first embodiment of the utility model is shown.

[0020] The above drawings include the following reference numerals:

[0021] 10. Stirring assembly; 11. Stirring shaft; 20. Driving assembly; 21. Motor; 22. Reducer; 30. Balancing assembly; 31. Suspension; 311. Top plate; 312. Bottom plate; 313. Support rod; 32. Balancing part; 321. Bearing; 322. Bearing seat; 40. Coupling. DETAILED DESCRIPTION

[0022] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present utility model will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0023] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meanings as commonly understood by ordinary technicians in the technical field to which this application belongs.

[0024] In the present invention, unless otherwise specified, the directional words used, such as "up, down, top, bottom", usually refer to the directions shown in the drawings, or to the components themselves in the vertical, perpendicular or gravity directions; similarly, for ease of understanding and description, "inside and outside" refer to the inside and outside relative to the outline of each component itself, but the above-mentioned directional words are not used to limit the present invention.

[0025] In order to solve the problem in the prior art that the submerged agitator is difficult to operate stably, the utility model provides a submerged agitator.

[0026] like Figure 1 As shown, the submersible agitator is used to stir the liquid in the accommodating chamber, and the submersible agitator includes a stirring component 10, a driving component 20 and a balancing component 30. The stirring component 10 includes a stirring shaft 11, and at least a portion of the stirring shaft 11 extends into the accommodating chamber; the driving component 20 is connected to the end of the stirring shaft 11 away from the liquid, and the driving component 20 is used to drive the stirring shaft 11 to rotate; the balancing component 30 is located outside the accommodating chamber, at least a portion of the balancing component 30 is supported between the driving component 20 and the accommodating chamber, and at least another portion of the balancing component 30 is sleeved on the stirring shaft 11, and the balancing component 30 can support the stirring shaft 11 in the radial direction of the stirring shaft 11.

[0027] Since the driving component 20 is connected to the stirring shaft 11, the stirring component 10 will be scaled after being stirred in the liquid for a long time, causing the stirring shaft 11 to rotate unbalanced. The balancing component 30 provides radial support for the stirring shaft 11, and the force points of the rotating parts in the stirring component 10 and the driving component 20 after scaling are transferred to the balancing component 30, offsetting the radial force of the dynamic imbalance after scaling, so that the mass axis of the agitator and the rotation axis are basically coincident. At the same time, the balancing component 30 can provide support between the driving component 20 and the accommodating cavity, further ensuring the safety and stability of the driving component 20 and the stirring component 10.

[0028] like Figure 1 As shown, the balancing assembly 30 includes a suspension 31 and a balancing part 32. The two ends of the suspension 31 are respectively connected to the drive assembly 20 and the accommodating cavity. The suspension 31 has a supporting space, and at least another part of the agitator shaft 11 is located in the supporting space. The balancing part 32 is sleeved on the agitator shaft 11 to support the agitator shaft 11 in the radial direction of the agitator shaft 11. Since the suspension 31 is supported between the drive assembly 20 and the accommodating cavity, the agitator shaft 11 can be arranged in the suspension 31 for protection, and the balancing part 32 provides radial support force for the agitator shaft 11 to offset the radial force of the power imbalance after scaling.

[0029] like Figure 1As shown, the stirring shaft 11 is located on the central axis of the suspension 31, and the suspension 31 is gradually expanded from the drive assembly 20 toward the accommodating cavity. This is conducive to the basic coincidence of the mass axis of the stirrer and the rotation axis, reducing the risk of radial unbalanced force destroying stable operation. At the same time, the stability of the structure outside the accommodating cavity is improved to prevent the driving assembly 20 from tipping over.

[0030] like Figure 1 As shown, the suspension 31 includes a top plate 311, a bottom plate 312 and at least three spaced support rods 313, the top plate 311 is connected to the drive assembly 20, and the center of the top plate 311 has a through hole for connecting the stirring shaft 11 to the drive assembly 20; one end of the support rod 313 is connected to the top plate 311; the other end of the support rod 313 is connected to the bottom plate 312, one side of the bottom plate 312 is connected to the balancing part 32, the other side of the bottom plate 312 is connected to the accommodating cavity, and the bottom plate 312 has a central hole for the stirring shaft 11 to pass through. By arranging the top plate 311 and the bottom plate 312 to be connected to the drive assembly 20 and the accommodating cavity respectively, the connection stability is improved, and the multiple support rods 313 further stabilize the support.

[0031] like Figure 1 As shown, a plurality of support rods 313 are arranged at equal intervals along the circumference of the suspension 31, which is beneficial for the mass axis of the agitator to basically coincide with the rotation axis, while improving the stability of the support.

[0032] Optionally, the stirring assembly 10 further includes a plurality of paddles, which are connected to the portion of the stirring shaft 11 extending into the liquid to fully stir the liquid.

[0033] Embodiment 1

[0034] like Figure 1 As shown, the submersible agitator includes a stirring assembly 10, a driving assembly 20 and a balancing assembly 30. The stirring assembly 10 includes a stirring shaft 11; the balancing assembly 30 includes a suspension 31 and a balancing part 32, the suspension 31 includes a top plate 311, a bottom plate 312 and at least three support rods 313 arranged at intervals, the top plate 311 is connected to the driving assembly 20, one end of the support rod 313 is connected to the top plate 311, the other end of the support rod 313 is connected to the bottom plate 312, one side of the bottom plate 312 is connected to the balancing part 32, and the other side of the bottom plate 312 is connected to the accommodating cavity, and the four support rods 313 are arranged at equal intervals along the circumference of the suspension 31; the stirring shaft 11 is located on the central axis of the suspension 31; the driving assembly 20 includes a motor 21 and a reducer 22, the reducer 22 is connected to the motor 21 and the stirring shaft 11 respectively, and the coupling 40 is connected to the extension shaft of the reducer 22 and the stirring shaft 11, so that the motor 21 drives the stirring shaft 11 to rotate.

[0035] like Figure 1As shown, the balancing part 32 includes a bearing 321 and a bearing seat 322 arranged outside the bearing 321. The bearing seat 322 is fixed to a side of the suspension 31 close to the accommodating cavity. The bearing 321 is sleeved on the stirring shaft 11 to support the stirring shaft 11 in the radial direction of the stirring shaft 11.

[0036] Optionally, the bearing 321 is a deep groove ball bearing. The deep groove ball bearing has low friction resistance, high rotation speed, can bear large radial and axial loads, has a simple structure, is easy to use, and is easy to install.

[0037] In this embodiment, the balancing component 30 provides radial support force for the stirring shaft 11, and the force points of the rotating parts in the stirring component 10 and the driving component 20 after scaling are transferred to the balancing component 30, thereby offsetting the radial force of the dynamic imbalance after scaling, so that the mass axis of the agitator and the rotation axis are basically coincident. The stirring shaft 11 is located on the central axis of the suspension 31, and the four support rods 313 are gradually expanded from the driving component 20 to the direction of the accommodating chamber, which is conducive to the basic coincidence of the mass axis of the agitator and the rotation axis, and reduces the risk of radial unbalanced force destroying stable operation. At the same time, the stability of the structure outside the accommodating chamber is improved to prevent the driving component 20 from tipping over.

[0038] Optionally, the stirring assembly 10 further includes a plurality of paddles connected to the portion of the stirring shaft 11 extending into the liquid, and the paddles can fully stir the liquid. Even if the substance in the liquid scales on the paddles, the bearing 321 provides radial support for the stirring shaft 11 to avoid unstable operation caused by unbalanced radial force.

[0039] Optionally, the top plate 311 is drilled with bolt holes and bolted to the bottom base of the reducer 22. The bottom plate 312 is drilled with bolt holes and bolted to the accommodating cavity. The hollowed-out position in the middle of the suspension 31 provides space for installing the coupling 40 between the extension shaft of the reducer 22 and the stirring shaft 11.

[0040] In sewage treatment projects, the submerged agitator of the present application can be used to operate stably for a long time in the operation of mixing medium and reagent or solvent and solute. The radial force to offset the power imbalance after scaling is added to the agitator shaft, so that the mass axis of the submerged agitator and the rotation axis are basically coincident, the stress on the reducer and the motor is reduced, the operation is stable, the operation cycle is increased, the maintenance frequency is reduced, the maintenance cost is reduced, and the labor cost is greatly reduced.

[0041] From the above description, it can be seen that the above embodiments of the utility model achieve the following technical effects:

[0042] 1. Provide radial support force for the stirring shaft 11 through the balancing component 30, transfer the force points of the rotating parts in the stirring component 10 and the driving component 20 after scaling to the balancing component 30, offset the radial force of the dynamic imbalance after scaling, and make the mass axis of the agitator basically coincide with the rotation axis.

[0043] 2. The balancing assembly 30 can provide support between the driving assembly 20 and the accommodating chamber, further ensuring the safety and stability of the driving assembly 20 and the stirring assembly 10.

[0044] 3. The suspension 31 is supported between the driving assembly 20 and the accommodating chamber. The agitator shaft 11 can be arranged in the suspension 31 for protection. The balancing part 32 provides radial support force for the agitator shaft 11 to offset the radial force of the power imbalance after scaling.

[0045] 4. The stirring shaft 11 is located on the central axis of the suspension 31, and the suspension 31 is gradually expanded from the drive assembly 20 to the direction of the accommodating cavity. This is conducive to the basic coincidence of the mass axis of the stirrer and the rotation axis, reducing the risk of radial unbalanced force destroying stable operation. At the same time, the stability of the structure outside the accommodating cavity is improved to prevent the driving assembly 20 from tipping over.

[0046] 5. Multiple support rods 313 are arranged at equal intervals along the circumference of the suspension 31, which is conducive to the basic coincidence of the mass axis of the agitator and the rotation axis, while improving the stability of the support.

[0047] Obviously, the embodiments described above are only some embodiments of the utility model, not all embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the utility model.

[0048] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.

[0049] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the numbers used in this way can be interchanged where appropriate, so that the embodiments of the present application described herein can be implemented in an order other than those illustrated or described herein.

[0050] The above description is only the preferred embodiment of the utility model, and is not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A submersible agitator, characterized in that: The submerged agitator is used to agitate the liquid in the containing chamber, and the submerged agitator comprises: A stirring assembly (10), the stirring assembly (10) comprising a stirring shaft (11), at least a portion of the stirring shaft (11) extending into the accommodating cavity; a driving assembly (20), the driving assembly (20) being connected to an end of the stirring shaft (11) away from the liquid, the driving assembly (20) being used to drive the stirring shaft (11) to rotate; A balancing component (30), wherein the balancing component (30) is located outside the accommodating cavity, at least a portion of the balancing component (30) is supported between the driving component (20) and the accommodating cavity, at least another portion of the balancing component (30) is sleeved on the stirring shaft (11), and the balancing component (30) is capable of supporting the stirring shaft (11) in a radial direction of the stirring shaft (11).

2. The submerged agitator according to claim 1, characterized in that: The balancing assembly (30) comprises: A suspension (31), wherein two ends of the suspension (31) are respectively connected to the drive assembly (20) and the accommodating cavity, the suspension (31) having a support space, and at least another part of the stirring shaft (11) is located in the support space; A balancing portion (32), wherein the balancing portion (32) is sleeved on the stirring shaft (11) to support the stirring shaft (11) in a radial direction of the stirring shaft (11).

3. The submerged agitator according to claim 2, characterized in that: The balancing portion (32) comprises a bearing (321) and a bearing seat (322) arranged outside the bearing (321); the bearing seat (322) is fixed to a side of the suspension (31) close to the accommodating cavity; the bearing (321) is sleeved on the stirring shaft (11) to support the stirring shaft (11) in a radial direction of the stirring shaft (11).

4. The submerged agitator according to claim 3, characterized in that: The bearing (321) is a deep groove ball bearing (321).

5. The submerged agitator according to claim 2, characterized in that: The stirring shaft (11) is located on the central axis of the suspension (31), and the suspension (31) is gradually expanded from the driving component (20) toward the accommodating cavity.

6. The submerged agitator according to claim 2, characterized in that: The suspension (31) comprises: A top plate (311), the top plate (311) being connected to the driving assembly (20), and the center of the top plate (311) having a through hole for connecting the stirring shaft (11) and the driving assembly (20); at least three support rods (313) arranged at intervals, one end of each support rod (313) being connected to the top plate (311); A bottom plate (312), the other end of the support rod (313) is connected to the bottom plate (312), one side of the bottom plate (312) is connected to the balancing portion (32), the other side of the bottom plate (312) is connected to the accommodating cavity, and the bottom plate (312) has a central hole for the stirring shaft (11) to pass through.

7. The submerged agitator according to claim 6, characterized in that: The plurality of support rods (313) are arranged at equal intervals along the circumference of the suspension (31).

8. The submerged agitator according to any one of claims 1 to 7, characterized in that: The driving assembly (20) comprises a motor (21) and a reducer (22), wherein the reducer (22) is respectively connected to the motor (21) and the stirring shaft (11), so that the motor (21) drives the stirring shaft (11) to rotate.

9. The submerged agitator according to claim 8, characterized in that: The submersible agitator further comprises a coupling (40), wherein the coupling (40) connects the extended shaft of the reducer (22) and the agitator shaft (11), and the coupling (40) is located in the balancing assembly (30).

10. The submerged agitator according to any one of claims 1 to 7, characterized in that: The stirring assembly (10) further comprises a plurality of paddles, wherein the paddles are connected to the portion of the stirring shaft extending into the liquid.