Colored aluminum pigment producing and processing system
By using a combined screening device and circulation assembly with upper and lower screening boxes in the color aluminum pigment production and processing system, the liquid splash caused by vibrating screens is solved, a safer and cleaner production process is achieved, and product quality is improved.
Patent Information
- Application Number
- CN202421545246.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-02
- Publication Date
- 2025-05-09
- Estimated Expiration
- 2034-07-02
AI Technical Summary
In the existing color aluminum pigment production and processing system, vibrating screens are prone to splashing liquid during the screening process, causing pollution and safety hazards.
A color aluminum pigment production and processing system is designed, using a combined screening device with upper and lower screening boxes, and is equipped with circulation components and flushing components. Through multiple screening and circulating filtration, effective screening of the coated materials and liquid recycling and flushing are achieved.
It effectively avoids liquid splashing, improves the safety and cleanliness of the production process, and ensures the quality of the product and the long-term and stable operation of the production equipment.
Smart Images
Figure CN222842078U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of color aluminum pigment production equipment, and specifically relates to a color aluminum pigment production and processing system. Background Art
[0002] The production and processing system of colored aluminum pigments generally includes a coating reactor, a vibrating screen, a filter press, etc. The principle is to transport the ball-milled aluminum pigment and the coating dye solution of the organic polymer to the coating reactor for coating reaction, and then grade and screen the coated products after the coating reaction, and then transport the coated products of different particle sizes to the filter press for solid-liquid separation.
[0003] However, in the prior art, the vibrating screen used for grading and screening the coated products has certain problems when used. Specifically, it is necessary to first separate the solid and liquid of the coated products to a certain extent. If they are not separated, they are directly screened through the upper and lower vibrating screens. During the vibration process, even if the feed port is sealed, the liquid will still splash everywhere through the discharge port, which is easy to cause pollution and even endanger the health of the staff, and the safety is poor. Utility Model Content
[0004] The purpose of the utility model is to provide a color aluminum pigment production and processing system in order to solve the above-mentioned problems, aiming to solve the technical problem that in the prior art, the screening device of the color aluminum pigment production and processing system is a vibrating screen that vibrates up and down, and during the vibration process, the liquid is easy to splash everywhere through the discharge port, which is easy to cause pollution and even endanger the health of the staff, and has poor safety.
[0005] The utility model achieves the above-mentioned purpose through the following technical solutions:
[0006] A color aluminum pigment production and processing system, comprising an aluminum pigment storage box and a coating dye liquid storage box, a delivery pump connected to the output end of the coating dye liquid storage box, a coating reaction kettle connected to the delivery pump and the output end of the aluminum pigment storage box, a screening device connected to the output end of the coating reaction kettle, and a filter press device connected to the output end of the screening device, wherein the screening device is provided with a circulation component and a flushing component;
[0007] The coating reaction kettle comprises a kettle body, a fixed sealing plate arranged on the top of the kettle body, a sealing cover movably connected to both sides of the fixed sealing plate, and a buckle for pressing the fixed sealing cover.
[0008] As a further optimization solution of the utility model, the sealing cover and the fixed sealing plate are rotatably connected via a hinge or the sealing cover and the fixed sealing plate are slidably connected via a slider or a sliding groove.
[0009] As a further optimization scheme of the utility model, the screening device includes an outer box connected to the output end of the coating reactor, an upper screening frame and a lower screening frame arranged in the outer box from top to bottom, a supporting component for supporting the upper screening frame and the lower screening frame, and a driving component for pushing the upper screening frame and the lower screening frame to move to screen the coated material;
[0010] The bottom of the upper screening frame and the bottom of the lower screening frame are respectively provided with a screening mesh 1 and a screening mesh 2, the aperture of the screening mesh 1 is larger than the aperture of the screening mesh 2, and the bottom of the upper screening frame and the bottom of the lower screening frame are both provided with a metal hose, and the output end of the metal hose and the bottom of the outer box are connected to an output pipe for connecting to the input end of the filter press device.
[0011] As a further optimization scheme of the utility model, the support assembly includes two baffles 1 symmetrically arranged on the outer box body and the bottoms of both extend to the interior of the upper screening frame, and two baffles 2 symmetrically arranged on the outer box body and the bottoms of both extend to the interior of the lower screening frame.
[0012] As a further optimization scheme of the utility model, a plurality of guide rods are provided between baffle plate 1 and the inner wall of the outer box body, and between baffle plate 2 and the inner wall of the outer box body. The guide rods penetrate the side walls of the upper screening frame and the lower screening frame, and the upper screening frame and the lower screening frame are slidably connected to the guide rods. Springs are provided between baffle plate 1 and the inner wall of the upper screening frame, and between baffle plate 2 and the inner wall of the lower screening frame. The springs are sleeved on the outside of the guide rods.
[0013] As a further optimization scheme of the utility model, the driving assembly includes a rotating shaft arranged on both sides of the upper screening frame and the lower screening frame and rotatably connected to the outer box body, an eccentric roller sleeved on the outer wall of the rotating shaft for pushing the upper screening frame or the lower screening frame to move, a driving motor connected to one of the rotating shafts, and a plurality of synchronous parts for driving all the rotating shafts to rotate together.
[0014] As a further optimization solution of the utility model, a plurality of toggle rods are provided at the bottom of the baffle plate 1 and the baffle plate 2.
[0015] As a further optimization scheme of the utility model, the circulation component includes a circulation pump, a suction pipe connected to the input end of the circulation pump and the outer box, and a circulation delivery pipe connected to the output end of the circulation pump and the top inlet of the outer box.
[0016] As a further optimization solution of the utility model, the flushing assembly includes a flushing liquid storage tank and a flushing pipeline connected to the top inlet of the outer box body.
[0017] The beneficial effects of the utility model are:
[0018] 1) The raw materials of the colored aluminum pigment of the utility model are mixed and coated in the coating reactor, and the product after the coating reaction is transported to the inside of the screening device, and the solids with different particle sizes are screened and separated multiple times by the upper screening frame and the lower screening frame. The screening and sieving effects are good, and it is also convenient to classify and filter the solids with different particle sizes to obtain products of different grades. The screening device is sealed and connected with the upstream and downstream equipment, which is not easy to cause pollution and has good safety.
[0019] 2) The utility model drives the upper screening frame or the lower screening frame from one side to the other side by rotating the eccentric roller, and the eccentric rollers on both sides of the upper screening frame or the lower screening frame push alternately, and the upper screening frame or the lower screening frame is driven to reset after being pushed and moved by the elastic force of the spring, and then combined with the toggle of the toggle rod, the solids of different particle sizes of the coated product can be screened and sieved;
[0020] 3) In the utility model, the sealing cover and the fixed sealing plate are rotatably connected by a hinge or the sealing cover and the fixed sealing plate are slidably connected by a slider or a slide groove, so that it is easy to open the sealing cover and facilitate the staff to manually clean the materials adhered to the inner wall of the sealing cover;
[0021] 4) The utility model extracts the liquid inside the outer box through the suction pipe, the circulation conveying pipe and the circulation conveying pipe and then conveys it to the top inlet of the outer box, thereby realizing multiple cycles of filtering the coated material and better screening and sieving the solid matter of the coated material. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0023] Figure 2 It is a front sectional view of the outer box body of the utility model.
[0024] Figure 3 It is a top sectional view of the outer box body (with a toggle rod) of the utility model.
[0025] Figure 4 It is a top sectional view of the outer box body (with a drive motor and synchronous parts) of the utility model.
[0026] Figure 5 It is a side view of a baffle 1 of the present utility model.
[0027] Figure 6 It is a top view of the sealing cover of the utility model.
[0028] In the figure: 1. Aluminum pigment storage box; 2. Coated dye liquid storage box; 3. Delivery pump; 4. Coated reaction kettle; 41. Kettle body; 42. Fixed sealing plate; 43. Sealing cover; 44. Buckle; 5. Screening device; 51. Outer box; 52. Upper screening frame; 53. Baffle 1; 54. Lower screening frame; 55. Baffle 2; 56. Toggle rod; 57. Output pipeline; 58. Metal hose; 6. Circulation component; 7. Flushing component; 8. Filter press; 9. Rotating shaft; 10. Eccentric roller; 11. Guide rod; 12. Spring; 13. Drive motor; 14. Synchronous parts. DETAILED DESCRIPTION
[0029] The present application is further described in detail below in conjunction with the accompanying drawings. It is necessary to point out here that the following specific implementation methods are only used to further illustrate the present application and cannot be understood as limiting the scope of protection of the present application. Technical personnel in this field can make some non-essential improvements and adjustments to the present application based on the above application content.
[0030] like Figure 1-6 As shown, a color aluminum pigment production and processing system includes an aluminum pigment storage box 1 and a coating dye liquid storage box 2, a delivery pump 3 connected to the output end of the coating dye liquid storage box 2, a coating reaction kettle 4 connected to the delivery pump 3 and the output end of the aluminum pigment storage box 1, a screening device 5 connected to the output end of the coating reaction kettle 4, and a filter press device 8 connected to the output end of the screening device 5, wherein the screening device 5 is provided with a circulation component 6 and a flushing component 7;
[0031] The coating reaction kettle 4 comprises a kettle body 41 , a fixed sealing plate 42 arranged on the top of the kettle body 41 , a sealing cover 43 movably connected to both sides of the fixed sealing plate 42 , and a buckle 44 for pressing and fixing the sealing cover 43 .
[0032] It should be noted that, in this embodiment, a material drop pipe is provided at the bottom of the aluminum pigment storage box 1, and a switch valve 1 is provided on the material drop pipe;
[0033] A discharge pipe is provided at the bottom of the coating reaction kettle 4, and a second switch valve is provided on the discharge pipe.
[0034] Preferably, the sealing cover 43 is rotatably connected to the fixed sealing plate 42 via a hinge or the sealing cover 43 is slidably connected to the fixed sealing plate 42 via a slider or a slide groove; this facilitates opening the sealing cover 43 and cleaning the material adhered to the inner wall of the sealing cover 43.
[0035] Preferably, the screening device 5 comprises an outer box 51 connected to the output end of the coating reactor 4, an upper screening frame 52 and a lower screening frame 54 arranged inside the outer box 51 from top to bottom, a supporting component for supporting the upper screening frame 52 and the lower screening frame 54, and a driving component for pushing the upper screening frame 52 and the lower screening frame 54 to move to screen the coated material;
[0036] The upper screening frame 52 and the lower screening frame 54 are respectively provided with a screening mesh 1 and a screening mesh 2 at the bottom. The aperture of the screening mesh 1 is larger than the aperture of the screening mesh 2. The upper screening frame 52 and the lower screening frame 54 are both provided with a metal hose 58 at the bottom. The output end of the metal hose 58 and the bottom of the outer box 51 are both connected with an output pipe 57 for connecting to the input end of the filter press device 8. The output pipe 57 is provided with a switch valve 3.
[0037] Preferably, the upper screening frame 52 and the lower screening frame 54 are sloped surfaces, and the side where the metal hose 58 is located is the low side, so as to facilitate the transportation of the screened solids into the metal hose 58 .
[0038] Preferably, the support assembly includes two baffles 53 symmetrically arranged on the outer box 51 and the bottoms of both extend to the inside of the upper screening frame 52, and two baffles 55 symmetrically arranged on the outer box 51 and the bottoms of both extend to the inside of the lower screening frame 54;
[0039] A plurality of guide rods 11 are provided between the baffle 1 53 and the inner wall of the outer box body 51, and between the baffle 2 55 and the inner wall of the outer box body 51. The guide rods 11 penetrate the side walls of the upper screening frame 52 and the lower screening frame 54, and the upper screening frame 52 and the lower screening frame 54 are horizontally slidably connected to the guide rods 11. A spring 12 is provided between the baffle 1 53 and the inner wall of the upper screening frame 52, and between the baffle 2 55 and the inner wall of the lower screening frame 54. The spring 12 is sleeved on the outside of the guide rod 11.
[0040] It should be noted that, in the present embodiment, during the horizontal movement of the upper screening frame 52 or the lower screening frame 54 , the guide rod 11 always provides support for the upper screening frame 52 or the lower screening frame 54 .
[0041] Preferably, the driving assembly includes a rotating shaft 9 which is arranged on both sides of the upper screening frame 52 and the lower screening frame 54 and is rotatably connected to the outer box body 51, an eccentric roller 10 which is sleeved on the outer wall of the rotating shaft 9 and is used to push the upper screening frame 52 or the lower screening frame 54 to move, a driving motor 13 connected to one of the rotating shafts 9, and a plurality of synchronizers 14 for driving all the rotating shafts 9 to rotate together.
[0042] It should be noted that, in this embodiment, the rotation directions of all eccentric rollers 10 are the same;
[0043] In this embodiment, the synchronous member 14 includes two synchronous wheels and a synchronous belt arranged between the two synchronous wheels. The two synchronous wheels are arranged on two rotating shafts 9, thereby driving the two rotating shafts 9 to rotate. Through four synchronous members 14, the four rotating shafts 9 can be driven to rotate together.
[0044] When in use, the aluminum pigment in the aluminum pigment storage box 1 is transported to the coating reactor 4, and the coating dye liquid in the coating dye liquid storage box 2 is pumped into the coating reactor 4 through the delivery pump 3, and mixed and coated reactions are carried out in the coating reactor 4. The product after the coating reaction is transported to the screening device 5;
[0045] At this time, start the driving motor 13, and drive all the rotating shafts 9 to rotate through the synchronous parts 14. The rotation of the rotating shaft 9 will drive the eccentric roller 10 to rotate. The rotation of the eccentric roller 10 will push the upper screening frame 52 or the lower screening frame 54 from one side to the other side. The eccentric rollers 10 on both sides of the upper screening frame 52 or the lower screening frame 54 are pushed alternately. The spring 12 is set to utilize its elastic force to drive the upper screening frame 52 or the lower screening frame 54 to reset after being pushed and moved, and then combined with the toggle rod 56 to realize the screening and sieving of solids of different particle sizes of the coated product.
[0046] Preferably, a plurality of toggle rods 56 are provided at the bottom of baffle 1 53 and baffle 2 55. During the horizontal movement of the upper screening frame 52 and the lower screening frame 54, baffle 1 53 and baffle 2 55 are fixed, and the toggle rods 56 on baffle 1 53 and baffle 2 55 can toggle the solids of the coated material inside the corresponding upper screening frame 52 or the lower screening frame 54, thereby achieving better screening and sieving effects.
[0047] Preferably, the circulation component 6 includes a circulation pump, a suction pipe connected to the circulation pump input end and the outer box body 51, and a circulation delivery pipe connected to the circulation pump output end and the top inlet of the outer box body 51. A switch valve four is provided on the circulation delivery pipe. The liquid inside the outer box body 51 is extracted through the suction pipe, the circulation delivery pipe, and the circulation delivery pipe, and then delivered to the top inlet of the outer box body 51, so as to realize multiple cycles of filtering and coating the material.
[0048] It should be noted that, in this embodiment, the liquid level of the coated material should be maintained at the bottom of the lower screening frame 54 .
[0049] Preferably, the flushing component 7 includes a flushing liquid storage tank and a flushing pipe connected to the top inlet of the outer box body 51. The flushing pipe is provided with a switch valve five. When the switch valve five is opened, the flushing liquid in the flushing liquid storage tank is transported to the inside of the outer box body 51 through the flushing pipe, and is used to flush the outer box body 51, the upper screening frame 52, and the lower screening frame 54, so as to discharge the coated material and flush the material inside the outer box body 51, the upper screening frame 52, and the lower screening frame 54.
[0050] The above-mentioned embodiments only express several implementation methods of the utility model, and the description is relatively specific and detailed, but it cannot be understood as limiting the scope of the patent of the utility model. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the utility model, which all belong to the protection scope of the utility model.
Claims
1. A color aluminum pigment production and processing system, characterized by: The invention comprises an aluminum pigment storage box (1) and a coating dye liquid storage box (2), a delivery pump (3) connected to the output end of the coating dye liquid storage box (2), a coating reaction kettle (4) connected to the delivery pump (3) and the output end of the aluminum pigment storage box (1), a screening device (5) connected to the output end of the coating reaction kettle (4), and a filter press device (8) connected to the output end of the screening device (5), wherein the screening device (5) is provided with a circulation component (6) and a flushing component (7); The coating reaction kettle (4) comprises a kettle body (41), a fixed sealing plate (42) arranged on the top of the kettle body (41), a sealing cover (43) movably connected to both sides of the fixed sealing plate (42), and a buckle (44) for pressing and fixing the sealing cover (43).
2. A color aluminum pigment production and processing system according to claim 1, characterized in that: The sealing cover (43) and the fixed sealing plate (42) are rotatably connected via a hinge or the sealing cover (43) and the fixed sealing plate (42) are slidably connected via a slider or a sliding groove.
3. A color aluminum pigment production and processing system according to claim 1, characterized in that: The screening device (5) comprises an outer box (51) connected to the output end of the coating reaction kettle (4), an upper screening frame (52) and a lower screening frame (54) arranged inside the outer box (51) from top to bottom, a supporting component for supporting the upper screening frame (52) and the lower screening frame (54), and a driving component for pushing the upper screening frame (52) and the lower screening frame (54) to move so as to screen the coated material; The bottom of the upper screening frame (52) and the bottom of the lower screening frame (54) are respectively provided with a screening net 1 and a screening net 2, the aperture of the screening net 1 being larger than the aperture of the screening net 2, and the bottom of the upper screening frame (52) and the bottom of the lower screening frame (54) are both provided with a metal hose (58), and the output end of the metal hose (58) and the bottom of the outer box (51) are both connected to an output pipe (57) for connecting to the input end of the filter press device (8).
4. A color aluminum pigment production and processing system according to claim 3, characterized in that: The support assembly comprises two baffle plates (53) symmetrically arranged on the outer box (51) and with their bottoms extending to the interior of the upper screening frame (52), and two baffle plates (55) symmetrically arranged on the outer box (51) and with their bottoms extending to the interior of the lower screening frame (54); A plurality of guide rods (11) are provided between the baffle plate 1 (53) and the inner wall of the outer box body (51), and between the baffle plate 2 (55) and the inner wall of the outer box body (51); the guide rods (11) penetrate the side walls of the upper screening frame (52) and the lower screening frame (54); the upper screening frame (52) and the lower screening frame (54) are slidably connected to the guide rods (11); a spring (12) is provided between the baffle plate 1 (53) and the inner wall of the upper screening frame (52), and between the baffle plate 2 (55) and the inner wall of the lower screening frame (54); and the spring (12) is sleeved on the outside of the guide rods (11).
5. The color aluminum pigment production and processing system according to claim 3 is characterized in that: The driving assembly comprises a rotating shaft (9) disposed on both sides of the upper screening frame (52) and the lower screening frame (54) and rotatably connected to the outer box body (51), an eccentric roller (10) sleeved on the outer wall of the rotating shaft (9) for driving the upper screening frame (52) or the lower screening frame (54) to move, a driving motor (13) connected to one of the rotating shafts (9), and a plurality of synchronous members (14) for driving all the rotating shafts (9) to rotate together.
6. A color aluminum pigment production and processing system according to claim 4, characterized in that: A plurality of toggle rods (56) are provided at the bottom of the baffle plate 1 (53) and the baffle plate 2 (55).
7. A color aluminum pigment production and processing system according to claim 3, characterized in that: The circulation component (6) comprises a circulation pump, a suction pipe connected to the input end of the circulation pump and the outer box (51), and a circulation delivery pipe connected to the output end of the circulation pump and the top inlet of the outer box (51).
8. The color aluminum pigment production and processing system according to claim 3, characterized in that: The flushing assembly (7) comprises a flushing liquid storage tank and a flushing pipeline connected to the top inlet of the outer box body (51).