Foamed asphalt generating and spraying device

By designing a rotary dispersion disk structure in the foam asphalt spraying device, the high dispersion and mixing of foamed water, asphalt and air is achieved, the problem of uneven foaming in the prior art is solved, and the foaming effect is significantly improved.

CN222842297UActive Publication Date: 2025-05-09NANJING CHENGKAI INTENSIVE BUILDING MATERIALS TECH CO LTD
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Patent Information

Application Number
CN202420501324.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-15
Publication Date
2025-05-09
Estimated Expiration
2034-03-15

AI Technical Summary

Technical Problem

In the existing foam asphalt spraying device, the foaming water nozzle and the foaming air nozzle are arranged on the same side of the foaming chamber, resulting in more foaming on one side of the spraying and less foaming on the other side, resulting in uneven foaming and poor foaming effect.

Method used

A foam asphalt generation spraying device is designed, including a foaming water nozzle, an asphalt nozzle and an air nozzle. Through the rotation of the first dispersion plate and the second dispersion plate, the high dispersion and mixing of the foaming water, the asphalt and the air is achieved to ensure sufficient contact, thereby improving the foaming effect.

Benefits of technology

Through this device, the high dispersion and mixing of asphalt, foaming water and air is achieved, the contact is more sufficient and the mixing is more uniform, which significantly improves the uniformity and effect of asphalt foaming.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a foamed asphalt generating and spraying device which comprises a body, and a foaming water nozzle, an asphalt nozzle and an air nozzle are arranged on the body. The first dispersing disc is arranged in a trumpet shape, and first dispersing teeth are arranged on the first dispersing disc in an array mode; the material uniformizing mechanism comprises a second dispersing disc, the second dispersing disc is arranged in an umbrella shape, and second dispersing teeth are arranged on the second dispersing disc in an array mode; and the second dispersing disc is driven to rotate so as to enable the first dispersing teeth and the second dispersing teeth which are staggered to rotate relatively. According to the foamed asphalt generating and spraying device, through the arrangement of the first dispersing disc and the second dispersing disc, asphalt, foaming water and air can be highly dispersed and mixed, contact is more sufficient, mixing is more uniform, the foaming effect is better, and the foamed asphalt generating and spraying device is simple in structure and easy to manufacture.
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Description

Technical Field

[0001] The utility model relates to the technical field of asphalt foaming, in particular to a foamed asphalt spraying device. Background Art

[0002] During the asphalt mixing process, due to the high viscosity of asphalt, the asphalt is generally foamed first to reduce the viscosity of the asphalt to facilitate subsequent sufficient mixing with materials.

[0003] Publication No. CN104562896B, publication date 2017-03-22, discloses a foamed asphalt spraying device, including a hot asphalt spraying chamber, a control unit, a foaming water delivery pipeline and a foaming gas delivery pipeline; the foaming water delivery pipeline includes a water tank, a water pump, a multi-way valve, a plurality of foaming water one-way valves respectively connected to the outlet of the multi-way valve, and a foaming water nozzle arranged at the outlet of each foaming water one-way valve; the number of the foaming water nozzles is the same as the foaming unit; the foaming gas delivery pipeline includes an air compression pump, a pressure regulating valve, a plurality of foaming gas one-way valves connected to the outlet of the pressure regulating valve, and a foaming gas nozzle arranged at the outlet of each foaming gas one-way valve.

[0004] In the prior art including the above-mentioned patent, asphalt is sprayed vertically by a cylinder, and water and air are sprayed vertically on the same side to the vertically sprayed asphalt to cause the asphalt to foam and discharge. Since the foaming water nozzle and the foaming air nozzle are arranged on the same side of the foaming chamber and the two are arranged obliquely, the extension lines of their ends intersect in the direction of the asphalt nozzle, and the asphalt spraying has a certain speed, the foaming water nozzle and the foaming air nozzle are sprayed to one side of the sprayed asphalt, and there will be more foaming on the sprayed side and less foaming on the other side, resulting in uneven foaming and poor foaming effect. Utility Model Content

[0005] The utility model aims to provide a foamed asphalt spraying device, which is used to solve the problem of poor foaming effect in the prior art.

[0006] In order to achieve the above-mentioned purpose, the utility model provides the following technical solution: a foamed asphalt spraying device, comprising:

[0007] A body, on which a foaming water nozzle, an asphalt nozzle and an air nozzle are arranged;

[0008] A first dispersing disk is arranged in a trumpet shape, and first dispersing teeth are arranged in an array on the first dispersing disk;

[0009] The material distribution mechanism comprises a second dispersing disk, the second dispersing disk is arranged in an umbrella shape, and a second dispersing tooth array is arranged on the second dispersing disk;

[0010] The second dispersing disc is driven to rotate so that the first dispersing teeth and the second dispersing teeth which are arranged in a staggered manner rotate relative to each other.

[0011] Preferably, a first sleeve is symmetrically arranged on the first dispersion disk, and the nozzle of the foaming water nozzle is located in the first sleeve.

[0012] Preferably, the material equalizing mechanism further comprises a second sleeve, and the nozzle of the air nozzle is located in the second sleeve.

[0013] Preferably, the top of the second dispersion disk is provided with air outlets in a circular array.

[0014] Preferably, the material balancing mechanism further includes a retaining ring and a driven gear.

[0015] Preferably, a driving mechanism is further included, which includes a motor, wherein an output end of the motor is fixedly connected to a driving gear, and the driving gear is meshingly connected to a driven gear.

[0016] In the above technical scheme, the utility model provides a foamed asphalt spraying device, which has the following beneficial effects: foaming water, asphalt and air are sprayed into the body at the same time through the foaming water nozzle, the asphalt nozzle and the air nozzle; after the foaming water, asphalt and air enter the body, they are all located between the first dispersion disk and the second dispersion disk, driving the second dispersion disk to rotate, so that the second dispersion disk and the first dispersion disk rotate relative to each other; when the asphalt nozzle sprays asphalt, the asphalt first collides with the top of the second dispersion disk, thereby slowing down the sprayed asphalt; and because the umbrella-shaped top of the second dispersion disk is conical, when the asphalt collides with the top of the second dispersion disk, the conical top of the second dispersion disk disperses the asphalt and makes the asphalt move along the second dispersion disk; The umbrella surface of the disk flows, so that the asphalt is fully in contact with the air and foaming water, thereby improving the foaming effect. When the second dispersing disk is driven to rotate, the first dispersing teeth and the second dispersing teeth rotate relatively. The shear force generated by the meshing of the first dispersing teeth and the second dispersing teeth can achieve high dispersion of the foaming water, asphalt and air. Therefore, as the second dispersing teeth rotate, the foaming water, asphalt and air are highly dispersed, and the foaming water, asphalt and air are fully mixed and contacted, so that the asphalt foaming is more uniform and the foaming effect is better. By setting the first dispersing disk and the second dispersing disk, the asphalt, foaming water and air can be highly dispersed and mixed, the contact is more sufficient, the mixing is more uniform, the foaming effect is better, and the structure is simple and easy to manufacture. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present utility model. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.

[0018] Figure 1 A schematic diagram of a top-down stereoscopic structure provided for an embodiment of the utility model;

[0019] Figure 2 A bottom-up stereoscopic structural schematic diagram provided for an embodiment of the utility model;

[0020] Figure 3 A schematic diagram of a front cross-sectional structure provided for an embodiment of the utility model;

[0021] Figure 4 This is a schematic diagram of the structure of the material equalizing mechanism provided in an embodiment of the utility model.

[0022] Description of reference numerals:

[0023] 1. Main body; 2. Foaming water nozzle; 3. Asphalt nozzle; 4. Discharge port; 5. Air nozzle; 6. Driving mechanism; 61. Bracket; 62. Motor; 63. Driving gear; 7. First dispersion disc; 71. First sleeve; 72. First dispersion teeth; 8. Material equalization mechanism; 81. Second sleeve; 82. Air outlet; 83. Second dispersion teeth; 84. Second dispersion disc; 85. Snap ring; 86. Driven gear. DETAILED DESCRIPTION

[0024] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below in conjunction with the accompanying drawings.

[0025] like Figure 1-4 As shown, a foamed asphalt spraying device comprises:

[0026] A body 1, on which a foaming water nozzle 2, an asphalt nozzle 3 and an air nozzle 5 are arranged;

[0027] A first dispersing disc 7 is arranged in a trumpet shape, and a first dispersing tooth 72 is arranged in an array on the first dispersing disc 7;

[0028] The material distribution mechanism 8 comprises a second dispersion disc 84, which is arranged in an umbrella shape and has second dispersion teeth 83 arranged in an array on the second dispersion disc 84;

[0029] The second dispersing disc 84 is driven to rotate so that the first dispersing teeth 72 and the second dispersing teeth 83 which are arranged offset from each other rotate relative to each other.

[0030] Specifically, foaming water, asphalt and air are sprayed into the main body 1 simultaneously through the foaming water nozzle 2, the asphalt nozzle 3 and the air nozzle 5. After entering the main body 1, the foaming water, asphalt and air are located between the first dispersing disk 7 and the second dispersing disk 84. The second dispersing disk 84 is driven to rotate, so that the second dispersing disk 84 rotates relative to the first dispersing disk 7, thereby mixing the foaming water, asphalt and air. The foamed asphalt is discharged through the discharge port 4, which can make the foaming water, asphalt and air fully contact and foam, so that the asphalt foams more evenly.

[0031] Since the first dispersion disk 7 is arranged in a trumpet shape and the second dispersion disk 84 is arranged in an umbrella shape, the trumpet surface of the first dispersion disk 7 close to the second dispersion disk 84 is arranged parallel to the umbrella surface of the second dispersion disk 84 close to the first dispersion disk 7, and the nozzle opening of the asphalt nozzle 3 is located in the port at the top of the first dispersion disk 7, so when the asphalt nozzle 3 sprays asphalt, the asphalt first collides with the top of the second dispersion disk 84, thereby slowing down the sprayed asphalt. Since the umbrella-shaped top of the second dispersion disk 84 is conical, when the asphalt collides with the top of the second dispersion disk 84, the conical top of the second dispersion disk 84 disperses the asphalt and makes the asphalt flow along the umbrella surface of the second dispersion disk 84, so that the asphalt is fully in contact with the air and the foaming water, thereby improving the foaming effect.

[0032] Since the first dispersing teeth 72 are arranged on the trumpet surface of the first dispersing disk 7, and the second dispersing teeth 83 are arranged on the umbrella surface of the second dispersing disk 84, and the two are staggered, when the second dispersing disk 84 is driven to rotate, the first dispersing teeth 72 and the second dispersing teeth 83 rotate relative to each other, and the shear force generated by the meshing of the first dispersing teeth 72 and the second dispersing teeth 83 can achieve high dispersion of foaming water, asphalt and air, so that as the second dispersing teeth 83 rotate, the foaming water, asphalt and air are highly dispersed, and the foaming water, asphalt and air are fully mixed and contacted while being highly dispersed, so that the asphalt foaming is more uniform and the foaming effect is better.

[0033] In the above technology, foaming water, asphalt and air are sprayed into the body 1 through the foaming water nozzle 2, the asphalt nozzle 3 and the air nozzle 5 at the same time. After the foaming water, asphalt and air enter the body 1, they are all located between the first dispersion disk 7 and the second dispersion disk 84, driving the second dispersion disk 84 to rotate, so that the second dispersion disk 84 and the first dispersion disk 7 rotate relative to each other. When the asphalt nozzle 3 sprays asphalt, the asphalt first collides with the top of the second dispersion disk 84, thereby slowing down the sprayed asphalt. Since the umbrella-shaped top of the second dispersion disk 84 is conical, when the asphalt collides with the top of the second dispersion disk 84, the conical top of the second dispersion disk 84 disperses the asphalt and makes the asphalt flow along the umbrella surface of the second dispersion disk 84, thereby making the asphalt It is in full contact with air and foaming water to improve the foaming effect. When the second dispersing disk 84 is driven to rotate, the first dispersing teeth 72 and the second dispersing teeth 83 rotate relative to each other. The shear force generated by the meshing of the first dispersing teeth 72 and the second dispersing teeth 83 can achieve high dispersion of foaming water, asphalt and air. Therefore, as the second dispersing teeth 83 rotate, high dispersion of foaming water, asphalt and air is achieved, and full mixing and contact of foaming water, asphalt and air is also achieved, so that the asphalt foaming is more uniform and the foaming effect is better. By setting the first dispersing disk 7 and the second dispersing disk 84, high dispersion and mixing of asphalt, foaming water and air can be achieved, the contact is more sufficient, the mixing is more uniform, the foaming effect is better, and the structure is simple and easy to manufacture.

[0034] As a further embodiment of the present invention, a first sleeve 71 is symmetrically arranged on the first dispersion disk 7 , and the nozzle of the foaming water nozzle 2 is located in the first sleeve 71 .

[0035] Specifically, the foaming water nozzle 2 introduces foaming water between the first dispersion disk 7 and the second dispersion disk 84 through the first sleeve 71, and contacts the asphalt dispersed through the top of the second dispersion disk 84. As the second dispersion disk 84 rotates, the foaming water can fully contact the dispersed asphalt, and the contact is more uniform, thereby improving the foaming effect.

[0036] As the second dispersing disk 84 rotates, the asphalt and the foaming water are driven to flow downward in a vortex along the umbrella-shaped surface of the second dispersing disk 84 , so that the asphalt is not easy to enter the first sleeve 71 , thereby preventing the asphalt from clogging the foaming water nozzle 2 .

[0037] As a further embodiment of the present invention, the material equalizing mechanism 8 further includes a second sleeve 81 , and the nozzle of the air nozzle 5 is located in the second sleeve 81 .

[0038] Specifically, Figure 3As shown, the top of the second dispersion disc 84 is provided with air outlets 82 in a circumferential array. The air nozzle 5 sprays air into the second sleeve 81, and the air is gathered at the top of the second dispersion disc 84. Since the top of the second dispersion disc 84 is conical, the air is gathered at the top and accelerated, and is discharged through the air outlets 82 at the top of the second dispersion disc 84, and contacts with the asphalt. Since the air outlets 82 are arranged in a circumferential array, the contact between the air and the asphalt is more uniform. At the same time, due to the rotation of the second dispersion disc 84 and the second dispersion teeth 83, the mixing effect of the air, the asphalt and the foaming water is improved, thereby improving the quality of the foamed asphalt.

[0039] Since the air nozzle 5 is arranged in the second sleeve 81, asphalt is prevented from being blocked by the air nozzle 5. Since the air outlet 82 is arranged downward along the top of the second dispersion disk 84, and the flow direction of the asphalt also flows downward along the umbrella vortex of the second dispersion disk 84, the air outlet 82 is not easily blocked by asphalt, which can effectively prevent the occurrence of blockage, make the work smoother, and improve work efficiency.

[0040] As a further embodiment of the present invention, the material balancing mechanism 8 further includes a retaining ring 85 and a driven gear 86 .

[0041] Specifically, it also includes a driving mechanism 6, which includes a motor 62, and the output end of the motor 62 is fixedly connected to a driving gear 63, and the driving gear 63 is meshed and connected with a driven gear 86. The motor 62 installed on the bracket 61 is started to rotate, thereby driving the driving gear 63 to rotate, thereby driving the driven gear 86 to rotate, and thereby driving the second sleeve 81 and the second dispersion disc 84 to rotate. Through the provided clamping ring 85, the bottom of the body 1 is blocked while supporting the second sleeve 81 and the second dispersion disc 84. The second dispersion disc 84 rotates and cooperates with the first dispersion disc 7, so that the foaming water, asphalt and air can be fully contacted for foaming, so that the asphalt foams more evenly, and the foaming effect and the quality of the foamed asphalt are improved.

[0042] Working principle: Foaming water, asphalt and air are sprayed into the body 1 through the foaming water nozzle 2, the asphalt nozzle 3 and the air nozzle 5 at the same time. After the foaming water, asphalt and air enter the body 1, they are all located between the first dispersion disc 7 and the second dispersion disc 84. The motor 62 is started to rotate, thereby driving the driving gear 63 to rotate, thereby driving the driven gear 86 to rotate, thereby driving the second sleeve 81 and the second dispersion disc 84 to rotate, so that the second dispersion disc 84 and the first dispersion disc 7 rotate relative to each other. When the asphalt nozzle 3 sprays asphalt, the asphalt first collides with the top of the second dispersion disc 84, thereby decelerating the sprayed asphalt. Since the umbrella-shaped top of the second dispersion disc 84 is conical, when the asphalt collides with the second dispersion disc 84, the asphalt is decelerated. When the top of the second dispersing disc 84 hits, the conical top of the second dispersing disc 84 disperses the asphalt and makes the asphalt flow along the umbrella surface of the second dispersing disc 84, so that the asphalt is fully in contact with the air and the foaming water, and the foaming effect is improved. When the second dispersing disc 84 is driven to rotate, the first dispersing teeth 72 and the second dispersing teeth 83 rotate relative to each other. The shear force generated by the meshing of the first dispersing teeth 72 and the second dispersing teeth 83 can achieve a high dispersion of the foaming water, asphalt and air. Therefore, as the second dispersing teeth 83 rotate, the foaming water, asphalt and air are highly dispersed, and the foaming water, asphalt and air are fully mixed and contacted, so that the asphalt foaming is more uniform and the foaming effect is better.

[0043] The above only describes some exemplary embodiments of the present invention by way of illustration. It is undoubted that those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. A foamed asphalt spraying device, characterized in that: include: A body (1) on which a foaming water nozzle (2), an asphalt nozzle (3) and an air nozzle (5) are arranged; A first dispersion disc (7) is arranged in a trumpet shape, and first dispersion teeth (72) are arranged in an array on the first dispersion disc (7); A material distribution mechanism (8), comprising a second dispersion disc (84), wherein the second dispersion disc (84) is arranged in an umbrella shape, and second dispersion teeth (83) are arranged in an array on the second dispersion disc (84); The second dispersing disc (84) is driven to rotate so that the first dispersing teeth (72) and the second dispersing teeth (83) which are arranged offset from each other rotate relative to each other.

2. A foamed asphalt spraying device according to claim 1, characterized in that: A first sleeve (71) is symmetrically arranged on the first dispersion disk (7), and the nozzle of the foaming water nozzle (2) is located in the first sleeve (71).

3. A foamed asphalt spraying device according to claim 1, characterized in that: The material balancing mechanism (8) further comprises a second sleeve (81), and the nozzle of the air nozzle (5) is located in the second sleeve (81).

4. A foamed asphalt spraying device according to claim 1, characterized in that: The top of the second dispersion disk (84) is provided with air outlets (82) in a circumferential array.

5. A foamed asphalt spraying device according to claim 1, characterized in that: The material balancing mechanism (8) further comprises a snap ring (85) and a driven gear (86).

6. A foamed asphalt spraying device according to claim 1, characterized in that: It also includes a driving mechanism (6), which includes a motor (62), the output end of the motor (62) is fixedly connected to a driving gear (63), and the driving gear (63) is meshingly connected to a driven gear (86).

Citation Information

Patent Citations

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    CN104562896B