Paint mist recovery device for paint spraying
By designing a spray paint mist recycling device that includes a spraying mechanism and a filtering mechanism, the problems of paint mist pollution and health risks during ship coating are solved, and efficient paint mist recycling and purification are achieved, reducing environmental pollution and protecting the health of operators.
Patent Information
- Application Number
- CN202421645140.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-12
- Publication Date
- 2025-05-09
- Estimated Expiration
- 2034-07-12
AI Technical Summary
During the existing ship coating process, segmented sandblasting and paint spraying operations mainly rely on manual operations, which have pollution and potential harm to human health, and have failed to effectively recycle and purify paint mist.
A spray mist recovery device is designed, including a base, a robotic arm, a spraying mechanism and a filtering mechanism. The spraying mechanism includes a paint mist conduit, a spray head and a spray head fixing plate, and the filtering mechanism consists of an arc-shaped cover, a rotating shaft, a fan blade, a zeolite and an activated carbon layer. Through the adjustment of the robotic arm, the spraying mechanism and the filtering mechanism can efficiently absorb and purify the excess paint mist during the painting process.
The device can efficiently absorb and purify excess paint mist during the painting process, reduce environmental pollution, protect the health of the operator, and capture and filter out particles and harmful substances in the paint mist through the adsorption properties of the zeolite and activated carbon layers. The device is easy to clean and maintain and is suitable for long-term use.
Smart Images

Figure CN222842352U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of paint mist recovery and purification, in particular to a paint mist recovery device for spraying paint. Background Art
[0002] Affected by the influence of ocean transportation, ocean exploration and marine resource development, higher requirements are put forward for the shipbuilding industry. Correspondingly, the technical requirements of the shipbuilding industry are constantly improving. After the assembled ship has been in operation for a period of time, due to the corrosiveness of seawater and the serious attachment of marine organisms, the outer wall of the ship may be corroded and may also be attached to marine organisms. The paint on the hull surface has lost its protective effect and needs to enter the dock to remove rust and repaint. The purpose of ship painting is to protect the surface of the ship, reduce the damage of rust and other pollutants, so that the anti-corrosion ability of the paint can be fully exerted and the service life of the ship can be extended.
[0003] Ship section painting is an important part of ship painting operation, and section sandblasting and painting operations account for more than 60% of the entire painting operation. At present, section sandblasting and painting operations are mostly manual operations, which are polluting and have an impact on human health. Therefore, it is necessary to purify and recover the paint mist during the painting process of ship painting. Therefore, this solution provides a paint mist recovery device. Utility Model Content
[0004] The utility model aims to provide a paint mist recovery device for spraying paint to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a paint mist recovery device for spraying paint, comprising a base, a mechanical arm, a spraying mechanism and a filtering mechanism, wherein the mechanical arm is fixedly mounted on the base, the end of the mechanical arm is fixedly mounted with a spraying mechanism, the spraying mechanism comprises a paint mist conduit, a nozzle, and a nozzle fixing plate, the nozzle fixing plate is fixed to the top end of the mechanical arm, a plurality of nozzles are evenly spaced at the bottom end of the nozzle fixing plate, and a filtering mechanism is mounted on the top of the nozzle fixing plate;
[0006] The filtering mechanism includes an arc cover, a rotating shaft, fan blades, an air inlet, an air outlet, zeolite and an activated carbon layer, wherein the arc cover is fixedly installed on the top end of the nozzle fixing plate, a rotating shaft is installed at the inner center of the arc cover, and fan blades are installed on the rotating shaft, an electric motor is fixedly installed on the outer side of the arc cover, the motor shaft of the electric motor is connected and fixed to the rotating shaft at the inner center of the arc cover, an air inlet is arranged on the outer side surface of the arc cover, a transverse axial air outlet is arranged at the center of the inner wall surface of the arc cover, and zeolite and activated carbon layers are arranged on the inner wall surface of the arc cover, and the zeolite and activated carbon layers are separated by the air outlet.
[0007] Preferably, a filter is provided at the air inlet of the arc-shaped cover, and an embedding slide groove is provided at the air inlet, and the filter is plugged into the embedding slide groove.
[0008] Preferably, one end of the paint mist conduit passes through the base and is externally connected to an air pump, and the other end of the paint mist conduit is built into the mechanical arm and is respectively connected to several nozzles at the bottom end of the nozzle fixing plate through branch conduits. Beneficial Effects
[0009] The utility model provides a paint mist recovery device for spraying paint, which has the following beneficial effects:
[0010] In this solution, the filtering mechanism is fixedly installed on the top of the spraying mechanism, which can efficiently absorb excess paint mist during the paint spraying process, thereby reducing environmental pollution and protecting the health of the operator. Secondly, the adsorption properties of zeolite and activated carbon layer materials can capture and filter out particles and harmful substances in the paint mist. The filtering mechanism and the spraying mechanism are fixed on the base by a mechanical arm, which makes it convenient to adjust the spraying angle by the mechanical arm. The entire device is easy to clean and maintain, and is convenient for long-term use. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0012] Figure 2 for Figure 1 A partial diagram of the internal structure of the arc cover after it is inverted;
[0013] In the figure: 1. base; 2. mechanical arm; 3. spraying mechanism; 4. paint mist duct; 5. nozzle; 6. nozzle fixing plate; 7. filtering mechanism; 8. arc cover; 9. rotating shaft; 10. fan blade; 11. air inlet; 12. air outlet; 13. zeolite; 14. activated carbon layer; 15. motor; 16. filter. DETAILED DESCRIPTION
[0014] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0015] See also Figure 1-2The utility model provides a technical solution: a paint mist recovery device for spraying paint, comprising a base 1, a mechanical arm 2, a spraying mechanism 3 and a filtering mechanism 7, wherein the mechanical arm 2 is fixedly mounted on the base 1, the end of the mechanical arm 2 is fixedly mounted with the spraying mechanism 3, the spraying mechanism 3 comprises a paint mist conduit 4, a nozzle 5, and a nozzle fixing plate 6, the nozzle fixing plate 6 is fixed to the top end of the mechanical arm 2, a plurality of nozzles 5 are evenly spacedly mounted at the bottom end of the nozzle fixing plate 6, and a filtering mechanism 7 is mounted on the top of the nozzle fixing plate 6;
[0016] The filtering mechanism 7 includes an arc cover 8, a rotating shaft 9, fan blades 10, an air inlet 11, an air outlet 12, a zeolite 13 and an activated carbon layer 14, wherein the arc cover 8 is fixedly installed on the top end of the nozzle fixing plate 6, a rotating shaft 9 is installed at the inner center of the arc cover 8, and the fan blades 10 are installed on the rotating shaft 9, an electric motor 15 is fixedly installed on the outer side of the arc cover 8, and the motor shaft of the electric motor 15 is connected and fixed to the rotating shaft 9 at the inner center of the arc cover 8, an air inlet 11 is arranged on the outer side surface of the arc cover 8, a transverse axial air outlet 12 is arranged at the center of the inner wall surface of the arc cover 8, and the inner wall surface of the arc cover 8 is provided with zeolite 13 and an activated carbon layer 14, and the zeolite 13 and the activated carbon layer 14 are separated by the air outlet 12.
[0017] A filter 16 is provided at the air inlet 11 of the arc cover 8, and an embedded slide groove is provided at the air inlet 11. The filter 16 is inserted into the embedded slide groove, which is convenient for replacing and cleaning the filter 16. After the filter 16 is removed, the zeolite 13 and the activated carbon layer 14 in the arc cover 8 can be taken out.
[0018] One end of the paint mist duct 4 passes through the base 1 and is connected to an external air pump, and the other end of the paint mist duct 4 is built into the mechanical arm 2 and is connected to several nozzles 5 at the bottom of the nozzle fixing plate 6 through branch ducts built into the nozzle fixing plate 6, so that the paint mist can be sprayed out from multiple nozzles 5 at high pressure along the paint mist duct 4 under the action of the air pump to carry out painting operations.
[0019] Working principle:
[0020] This solution is divided into four structures, a base 1, a mechanical arm 2, a spraying mechanism 3 and a filtering mechanism 7, wherein the spraying mechanism 3 and the filtering mechanism 7 are fixed as an integrated structure and are integrally fixedly installed on the top end of the mechanical arm 2. The base 1 can be fixedly installed on a mobile trolley for mobile painting operations on ships;
[0021] The paint mist is transmitted to a plurality of nozzles 5 at the bottom of the nozzle fixing plate 6 through the paint mist conduit 4 under the action of an external air pump, and the paint mist is sprayed from the plurality of nozzles 5 to perform a painting operation on the surface of the ship;
[0022] During the above-mentioned painting process, the motor 15 fixed on the outside of one end of the arc cover 8 works, driving the rotating shaft 9 to rotate in the arc cover 8, so that the fan blades 10 rotate, and the excess paint mist in the painting process is sucked in from the air inlet 11. The paint mist is sucked in from the air inlet 11 and first filtered through the filter 16. After passing through the filter 16, the paint mist is adsorbed again by the zeolite 13 and the activated carbon layer 14 on the inner wall of the arc cover 8, so as to purify the air, thereby achieving the recovery and purification effect of the paint mist during the painting process. The filter 16 is slidably inserted in the embedded slide groove at the air inlet 11 of the arc cover 8, which is convenient for replacing and disassembling the filter 16, and then taking out the zeolite 13 and the activated carbon layer 14 in the arc cover 8, and cleaning the rear 9 and the fan blades 10.
[0023] In this solution, the filtering mechanism 7 is fixedly mounted on the top of the spraying mechanism 3, and can efficiently absorb excess paint mist during the paint spraying process, thereby reducing environmental pollution and protecting the health of the operator. Secondly, the adsorption properties of the zeolite 13 and the activated carbon layer 14 can be used to capture and filter out particles and harmful substances in the paint mist. The filtering mechanism 7 and the spraying mechanism 3 are fixed on the base 1 through the mechanical arm 2, which makes it convenient to adjust the spraying angle through the mechanical arm 2. The entire device is easy to clean and maintain, and is convenient for long-term use.
[0024] Through the above operation, the operator can simultaneously perform paint mist recovery and purification operations during the painting operation on the ship.
[0025] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A paint mist recovery device, characterized in that: The invention comprises a base (1), a mechanical arm (2), a spraying mechanism (3) and a filtering mechanism (7), wherein the mechanical arm (2) is fixedly mounted on the base (1), the end of the mechanical arm (2) is fixedly mounted with the spraying mechanism (3), the spraying mechanism (3) comprises a paint mist conduit (4), a spray head (5), and a spray head fixing plate (6), the spray head fixing plate (6) is fixed to the top end of the mechanical arm (2), a plurality of spray heads (5) are evenly spacedly mounted at the bottom end of the spray head fixing plate (6), and the top of the spray head fixing plate (6) is mounted with the filtering mechanism (7); The filtering mechanism (7) comprises an arc cover (8), a rotating shaft (9), a fan blade (10), an air inlet (11), an air outlet (12), a zeolite (13) and an activated carbon layer (14), wherein the arc cover (8) is fixedly mounted on the top end of the nozzle fixing plate (6), a rotating shaft (9) is mounted at the inner center of the arc cover (8), and the fan blade (10) is mounted on the rotating shaft (9), a motor (15) is fixedly mounted on the outer side of the arc cover (8), and the motor shaft of the motor (15) is connected and fixed to the rotating shaft (9) at the inner center of the arc cover (8), an air inlet (11) is arranged on the outer side surface of the arc cover (8), and a transverse axial air outlet (12) is arranged at the center of the inner wall surface of the arc cover (8), and the inner wall surface of the arc cover (8) is provided with zeolite (13) and an activated carbon layer (14), and the zeolite (13) and the activated carbon layer (14) are separated by the air outlet (12).
2. A paint mist recovery device according to claim 1, characterized in that: A filter screen (16) is provided at the air inlet (11) of the arc-shaped cover (8), and an embedding slide groove is provided at the air inlet (11), and the filter screen (16) is plugged into the embedding slide groove.
3. A paint mist recovery device according to claim 1, characterized in that: One end of the paint mist conduit (4) passes through the base (1) and is externally connected to an air pump, and the other end of the paint mist conduit (4) is built into the mechanical arm (2) and is respectively connected to a plurality of nozzles (5) at the bottom end of the nozzle fixing plate (6) through branch conduits.