Multi-volume scrap screening mechanism and cutting scrap collecting device for milling machine

By designing a multi-volume chip screening mechanism and using multiple screens and vibrators, the problem of multiple screening and fine division in the prior art is solved, and the rapid classification and efficient screening of chips are achieved, and the working efficiency is improved.

CN222842524UActive Publication Date: 2025-05-09QINGYUAN CHUJIANG HIGH PRECISION COPPER STRIP CO LTD
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Patent Information

Application Number
CN202421673854.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-16
Publication Date
2025-05-09
Estimated Expiration
2034-07-16

AI Technical Summary

Technical Problem

The existing milling machine waste chip collection device cannot be screened and finely divided multiple times, and the screening speed is slow, which affects work efficiency.

Method used

A multi-volume chip screening mechanism is designed, including a frame, screen, frame and vibrator. It can be screened multiple times through multiple screens with different apertures, and the screening speed and efficiency are improved by adjusting the inclination angle of the screen and the use of vibrator.

Benefits of technology

It realizes rapid classification and efficient screening of chips, saves screening time, improves work efficiency, and extends the maintenance cycle of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of metal processing scrap collection, in particular to a multi-volume scrap screening mechanism and a cutting scrap collecting device for a milling machine, which comprise a rack, a screen for filtering and classifying scraps, a frame for adjusting the inclination angle of the screen and a vibrator for vibrating the screen for blanking, each frame comprises an embedding frame used for fixing the screen, a bearing plate used for supporting the screen, a rotating shaft serving as the rotating center of the frame and a rotary knob facilitating adjustment of the inclination angle of the frame, the number of the frames is at least two, one side of each frame is sequentially connected to the machine frame, and the embedding frame is in sliding connection with the other side of the frame. The screen is arranged in the frame and connected with one side of the embedded frame. Multiple screens with different hole diameters are arranged for multiple times of screening, the time consumed for dividing scraps is saved, the screening speed is changed by changing the inclination angle of the screens, the working efficiency is improved, the scraps are prevented from blocking the screens through vibration blanking, and the maintenance time is prolonged.
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Description

Technical Field

[0001] The utility model relates to the field of metal processing debris collection, in particular to a multi-volume chip screening mechanism and a chip waste collection device for a milling machine. Background Art

[0002] Milling processing on a milling machine will generate a large amount of waste chips. Recycling and smelting these waste chips is not only economical, but also can prevent the accumulation of waste chips from affecting the milling efficiency. Since the sizes of the waste chips are not the same and they are entangled and piled up, the size of the waste chip pile is much larger than the mass density ratio of the raw materials. Traditional collection devices need to prepare excess space for recycling, which is not only time-consuming and labor-intensive but also leads to low efficiency of re-smelting. Therefore, a screening mechanism is needed to classify and recycle the waste chips.

[0003] Chinese patent CN218533746U discloses a chip waste collection device for a milling machine, including a milling machine main frame and a mounting frame mounted on the milling machine main frame, a processing platform is provided on one side of the top outer wall of the mounting frame, a recovery ramp is provided on one side of the top outer wall of the processing platform, a collection channel is provided on the top outer wall of the milling machine main frame, leak holes are provided on the top outer wall of the recovery ramp at equal distances, and a collection trough is provided on one side of the top outer wall of the milling machine main frame. This solution collects the chips and large pieces of scraps in the chip waste while collecting the chip waste, eliminating the trouble of subsequent classification and improving the overall collection efficiency of the waste.

[0004] There are still several points for improvement in the above scheme: only a single screening can be performed, and the fine division of the scraps cannot be performed; the screening speed is slow, which is not conducive to improving work efficiency. Utility Model Content

[0005] To solve the problems of the prior art, the utility model provides a multi-volume chip screening mechanism, comprising a frame and a screen for filtering and classifying chips, a frame for adjusting the inclination angle of the screen and a vibrator for vibrating the screen to drop materials, the frame comprising a mosaic frame for fixing the screen, a load-bearing plate for supporting the screen, a rotating shaft as the rotation center of the frame and a knob for adjusting the inclination angle of the frame, the number of frames is at least two and one side of each frame is connected to the frame in sequence, the mosaic frame is slidably connected to the other side of the frame, the screen is arranged in the frame and connected to one side of the mosaic frame, the vibrator is connected to the other side of the mosaic frame, the load-bearing plate is installed on the side of the frame and is slidably connected to the screen, the rotating shaft is arranged at the center of the side of the frame and passes through the frame, and the knob is installed on the shaft end of the rotating shaft.

[0006] Preferably, the chimeric frame includes a positioning hole, a guide rod and a connecting hole, the positioning holes are arranged on both sides of the frame, the guide rod is installed on one side of the chimeric frame and is slidably connected to the positioning hole, and the connecting hole is arranged at the center of the chimeric frame and is connected to the vibrator.

[0007] Preferably, the load-bearing plate comprises a groove and rollers, the groove is arranged on the upper surface of the load-bearing plate, and the roller array is arranged in the groove.

[0008] Preferably, the screen includes a mounting frame, a support rod, a telescopic rod and a spring, the mounting frame is arranged on the outside of the screen, the support rod is arranged in the mounting frame, one end of the telescopic rod is connected to the mounting frame, and the other end is connected to the frame, and the spring is surrounded on the outside of the telescopic rod.

[0009] Preferably, the vibrator includes a push rod, a gear set, a connecting rod and a motor. The push rod is connected to one side of the interlocking frame and is slidably arranged on the top of the vibrator. One end of the connecting rod is rotatably connected to the bottom of the push rod, and the other end is rotatably connected to the gear set. The motor is coaxially connected to the gear set.

[0010] A chip waste collection device for a milling machine includes a collection trough, a recovery box, and a column as described above for the multi-volume chip screening mechanism. The collection trough is arranged directly below the frame, the column is arranged at the notches on both sides of the collection trough, and the recovery box is slidably arranged on the column and close to the end face of the frame.

[0011] Preferably, the recovery box comprises an inclined plate, a feed port and through holes, the feed port is arranged on one side of the top of the recovery box, the inclined plate is arranged in the feed port, and the through holes are arranged on both sides of the recovery box.

[0012] Preferably, the column comprises a slot, a latch and a pull ring, the slot array is arranged on the column, the latch passes through the slot to lift the recycling box, and the pull ring is arranged at one end of the latch.

[0013] Compared with the prior art, the utility model has the following beneficial effects:

[0014] 1. The utility model performs multiple screenings by setting multiple screens with different apertures, thereby saving the time consumed in screening the chips. Specifically, a corresponding number of screens are selected according to the degree of screening of the chips and are installed on the frame from top to bottom. The mesh diameter of the screen decreases from top to bottom to facilitate the classification of the chips, so as to facilitate the rapid classification of the chips.

[0015] 2. The utility model changes the screening speed by changing the inclination angle of the screen, thereby speeding up the work efficiency. Specifically, the frame is controlled to rotate around the rotating shaft through a knob, so that the screen on the frame forms a horizontal angle with the ground. The chips on the screen roll along the screen under the action of gravity. The larger the horizontal angle, the faster the screening speed.

[0016] 3. The utility model avoids the clogging of the screen by chips through vibration dropping, thereby extending the maintenance time. Specifically, the gear set, the push rod and the connecting rod form a crank connecting rod device, so that the push rod continuously squeezes the interlocking frame to drive the screen to vibrate, and the entangled waste chip pile is vibrated away by vibration. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a stereoscopic diagram of a multi-volume chip screening mechanism.

[0018] Figure 2 A three-dimensional diagram of a frame in a multi-volume chip screening mechanism.

[0019] Figure 3 A three-dimensional view of a mounting frame in a multi-volume chip screening mechanism.

[0020] Figure 4 An enlarged view of a load-bearing plate in a multi-volume chip screening mechanism.

[0021] Figure 5 A three-dimensional diagram of a vibrator in a multi-volume chip screening mechanism.

[0022] Figure 6 The present invention is a three-dimensional diagram of a recycling box in a chip waste collection device for a milling machine.

[0023] The numbers in the figure are: 1. rack; 2. frame; 3. engaging frame; 31. positioning hole; 32. guide rod; 33. connecting hole; 4. load-bearing plate; 41. groove; 42. roller; 5. rotating shaft; 6. knob; 7. screen; 71. mounting frame; 72. support rod; 73. telescopic rod; 74. spring; 8. vibrator; 81. push rod; 82. gear set; 83. connecting rod; 84. motor; 9. collecting trough; 10. recycling box; 101. inclined plate; 102. feeding port; 103. through hole; 11. column; 111. slot; 112. latch; 113. pull ring. DETAILED DESCRIPTION

[0024] In order to further understand the features, technical means, specific objectives and functions of the present invention, the present invention is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0025] See also Figure 1 to Figure 6 As shown, a multi-volume chip screening mechanism includes a frame 1 and a screen 7 for filtering and classifying chips, a frame 2 for adjusting the inclination angle of the screen 7 and a vibrator 8 for vibrating the screen 7 to drop materials, the frame 2 includes a mosaic frame 3 for fixing the screen 7, a load-bearing plate 4 for supporting the screen 7, a rotating shaft 5 as the rotation center of the frame 2 and a knob 6 for adjusting the inclination angle of the frame 2, the number of frames 2 is at least two and one side of each frame 2 is connected to the frame 1 in sequence, the mosaic frame 3 is slidably connected to the other side of the frame 2, the screen 7 is arranged in the frame 2 and connected to one side of the mosaic frame 3, the vibrator 8 is connected to the other side of the mosaic frame 3, the load-bearing plate 4 is installed on the side of the frame 2 and is slidably connected to the screen 7, the rotating shaft 5 is arranged at the center of the side of the frame 2 and passes through the frame 1, and the knob 6 is installed on the shaft end of the rotating shaft 5.

[0026] The frame 2 and the interlocking frame 3 are used to limit the moving range of the screen 7, and the load-bearing plate 4 is used to prevent the screen 7 from falling off the frame 2. The screening mechanism selects a corresponding number of screens 7 according to the degree of screening of chips, and installs them on the frame 1 from top to bottom. The mesh diameter of the screen 7 decreases from top to bottom to facilitate the classification of chips. In order to facilitate the rapid classification of chips, the frame 2 is controlled to rotate around the rotating shaft 5 by the knob 6, so that the screen 7 on the frame 2 forms a horizontal angle with the ground. The chips on the screen 7 roll along the screen 7 under the action of gravity, and the chips smaller than the mesh size fall from the mesh into the next layer of screen 7 for repeated screening. The larger the horizontal angle, the faster the screening speed. The vibrator 8 pushes and pulls the interlocking frame 3 to make the screen 7 reciprocate in the frame 2, avoiding the accumulation of chips and clogging the mesh while further accelerating the classification of chips.

[0027] See also Figure 1 and Figure 2 As shown, the chimeric frame 3 includes a positioning hole 31, a guide rod 32 and a connecting hole 33. The positioning hole 31 is arranged on both sides of the frame 2, the guide rod 32 is installed on one side of the chimeric frame 3 and is slidably connected to the positioning hole 31, and the connecting hole 33 is arranged at the center of the chimeric frame 3 and is connected to the vibrator 8.

[0028] The positioning hole 31 is used to install the guide rod 32. The guide rods 32 on both sides slide in the positioning hole 31 to ensure that the mosaic frame 3 and the frame 2 will not separate, thereby limiting the movement space of the screen 7 and preventing the screen 7 from falling during vibration. The connecting hole 33 is used to transmit the power of the vibrator 8. Each connecting hole 33 of the mosaic frame 3 is also connected to the vibrator 8 to facilitate synchronous vibration and reduce energy consumption.

[0029] See also Figure 1 to Figure 4 As shown, the load-bearing plate 4 includes a groove 41 and rollers 42 . The groove 41 is arranged on the upper surface of the load-bearing plate 4 , and the rollers 42 are arranged in an array in the groove 41 .

[0030] The groove 41 is used to install the roller 42. Since most of the weight of the screen 7 is concentrated on the load-bearing plate 4 and the screen 7 reciprocates between the embedded frame 3 and the frame 2, the severe friction will accelerate the wear of the load-bearing plate 4 and the screen 7. The roller 42 is used to reduce the friction to increase the service life of both.

[0031] See also Figure 1 to Figure 3 As shown, the screen 7 includes a mounting frame 71, a support rod 72, a telescopic rod 73 and a spring 74. The mounting frame 71 is arranged on the outside of the screen 7, the support rod 72 is arranged in the mounting frame 71, one end of the telescopic rod 73 is connected to the mounting frame 71, and the other end is connected to the frame 2, and the spring 74 is surrounded on the outside of the telescopic rod 73.

[0032] The mounting frame 71 is used for initially fixing the screen 7 and facilitating the quick replacement and maintenance of the screen 7. The support rod 72 is used to prevent the mounting frame 71 from being deformed during rapid vibration and to provide a fulcrum for the connection between the load-bearing plate 4 and the screen 7. The spring 74 provides the mounting frame 71 with a reset capability and cooperates with the vibrator 8 to achieve the purpose of rapid oscillation and blanking. The telescopic rod 73 acts as a damper to prevent the mounting frame 71 from being damaged due to the rapid expansion and contraction of the spring 74.

[0033] See also Figure 1 to Figure 5 As shown, the vibrator 8 includes a push rod 81, a gear set 82, a connecting rod 83 and a motor 84. The push rod 81 is connected to one side of the interlocking frame 3 and is slidably set on the top of the vibrator 8. One end of the connecting rod 83 is rotatably connected to the bottom of the push rod 81, and the other end is rotatably connected to the gear set 82. The motor 84 is coaxially connected to the gear set 82.

[0034] The push rod 81 is simultaneously connected to the connection holes 33 on all the interlocking frames 3 to facilitate synchronous vibration. The motor 84 serves as a power source to drive the transmission of the gear set 82. The gear set 82, the push rod 81 and the connecting rod 83 form a crank-connecting rod device, so that the push rod 81 continuously squeezes the interlocking frame 3 to drive the screen 7 to vibrate.

[0035] See also Figure 1 to Figure 6 As shown, a chip waste collection device for a milling machine includes a collecting trough 9, a recovery box 10, a column 11 and the multi-volume chip screening mechanism mentioned above. The collecting trough 9 is arranged directly below the frame 2, the columns 11 are arranged at the notches on both sides of the collecting trough 9, and the recovery box 10 is slidably arranged on the columns 11 and close to the end face of the frame 2.

[0036] The column 11 is used to install the recovery box 10 and adjust the height of the recovery box 10 so that the recovery box 10 is always aligned with the inclined bottom end of the screen 7. The collection trough 9 is used to recover the chips with the smallest particle size. The chips that do not pass through the screen 7 fall into the recovery box 10 under the action of gravity and are centrally processed.

[0037] See also Figure 6 As shown, the recovery box 10 includes an inclined plate 101, an inlet 102 and a through hole 103. The inlet 102 is arranged on one side of the top of the recovery box 10, the inclined plate 101 is arranged in the inlet 102, and the through hole 103 is arranged on both sides of the recovery box 10.

[0038] The feed port 102 is used to load the chips on the screen 7. The inclined plate 101 is used to prevent the side wall of the recovery box 10 from hindering the chips from falling. The size of the through hole 103 is the same as the size of the column 11. Since the inclination of the screen 7 will change with the frame 2, the height of the recovery box 10 on the column 11 is adjusted to ensure that the chips on the screen 7 can completely enter the recovery box 10.

[0039] See also Figure 6As shown, the column 11 includes a slot 111 , a latch 112 and a pull ring 113 . The slot 111 is arranged in an array on the column 11 . The latch 112 passes through the slot 111 to lift the recycling box 10 . The pull ring 113 is arranged at one end of the latch 112 .

[0040] The engagement of the card slot 111 and the latch 112 lifts the entire recycling box 10 , and the fast adjustment of the height of the recycling box 10 can be facilitated by installing and removing the latch 112 through the pull ring 113 .

[0041] The above embodiments only express one or several implementation methods of the present invention, and the description is relatively specific and detailed, but it cannot be understood as limiting the scope of the present invention. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the present invention, which all belong to the protection scope of the present invention. Therefore, the protection scope of the present invention shall be based on the attached claims.

Claims

1. A multi-volume chip screening mechanism, comprising a frame (1) and a screen (7) for filtering and classifying chips, a frame (2) for adjusting the inclination angle of the screen (7), and a vibrator (8) for vibrating the screen (7) to drop the chips; It is characterized in that The frame (2) comprises a chimeric frame (3) for fixing a screen (7), a bearing plate (4) for supporting the screen (7), a rotating shaft (5) as a rotation center of the frame (2), and a knob (6) for adjusting the tilt angle of the frame (2). The number of the frames (2) is at least two and one side of each frame (2) is connected to the frame (1) in sequence. The chimeric frame (3) is slidably connected to the other side of the frame (2). The screen (7) is arranged in the frame (2) and connected to one side of the chimeric frame (3). The vibrator (8) is connected to the other side of the chimeric frame (3). The bearing plate (4) is installed on the side of the frame (2) and is slidably connected to the screen (7). The rotating shaft (5) is arranged at the center of the side of the frame (2) and passes through the frame (1). The knob (6) is installed on the shaft end of the rotating shaft (5).

2. A multi-volume chip screening mechanism according to claim 1, characterized in that: The chimeric frame (3) comprises a positioning hole (31), a guide rod (32) and a connection hole (33); the positioning hole (31) is arranged on both sides of the frame (2); the guide rod (32) is installed on one side of the chimeric frame (3) and is slidably connected to the positioning hole (31); and the connection hole (33) is arranged at the center of the chimeric frame (3) and is connected to the vibrator (8).

3. A multi-volume chip screening mechanism according to claim 1, characterized in that: The load-bearing plate (4) comprises a groove (41) and rollers (42); the groove (41) is arranged on the upper surface of the load-bearing plate (4), and an array of rollers (42) is arranged in the groove (41).

4. A multi-volume chip screening mechanism according to claim 1, characterized in that: The screen (7) comprises a mounting frame (71), a support rod (72), a telescopic rod (73) and a spring (74); the mounting frame (71) is arranged on the outside of the screen (7); the support rod (72) is arranged in the mounting frame (71); one end of the telescopic rod (73) is connected to the mounting frame (71) and the other end is connected to the frame (2); and the spring (74) is surrounded on the outside of the telescopic rod (73).

5. A multi-volume chip screening mechanism according to claim 1, characterized in that: The vibrator (8) comprises a push rod (81), a gear set (82), a connecting rod (83) and a motor (84). The push rod (81) is connected to one side of the interlocking frame (3) and is slidably arranged on the top of the vibrator (8). One end of the connecting rod (83) is rotatably connected to the bottom of the push rod (81), and the other end is rotatably connected to the gear set (82). The motor (84) is coaxially connected to the gear set (82).

6. A chip waste collection device for a milling machine, characterized in that: It comprises a collecting trough (9), a recovery box (10), a column (11) and a multi-volume chip screening mechanism as described in any one of claims 1 to 5, wherein the collecting trough (9) is arranged directly below the frame (2), the column (11) is arranged at the notches on both sides of the collecting trough (9), and the recovery box (10) is slidably arranged on the column (11) and close to the end face of the frame (2).

7. A chip waste collection device for a milling machine according to claim 6, characterized in that: The recovery box (10) comprises an inclined plate (101), a material inlet (102) and a through hole (103), wherein the material inlet (102) is arranged on one side of the top of the recovery box (10), the inclined plate (101) is arranged in the material inlet (102), and the through hole (103) is arranged on both sides of the recovery box (10).

8. The chip waste collection device for a milling machine according to claim 6, characterized in that: The column (11) comprises a slot (111), a latch (112) and a pull ring (113); the slots (111) are arranged in an array on the column (11); the latch (112) passes through the slots (111) to lift the recycling box (10); and the pull ring (113) is arranged at one end of the latch (112).

Citation Information

Patent Citations

  • Cutting waste collecting device for milling machine

    CN218533746U