Automatic thickness measuring equipment for heat insulation pad

Abstract

The utility model discloses an automatic thickness measuring device for a heat insulation pad. A taking carrying manipulator is arranged on the side edge of the synchronous belt conveying mechanism, a heat insulation pad thickness measuring device is arranged on the right side of the taking carrying manipulator, a defective product carrying manipulator is arranged on the right side of the heat insulation pad thickness measuring device, a defective product containing frame is arranged below the defective product carrying manipulator, and a discharging carrying manipulator is further arranged on the right side of the defective product carrying manipulator. A high-precision probe is arranged on the heat insulation pad thickness measuring device, a detection platform is correspondingly arranged below the high-precision probe, a detection supporting table is arranged on the detection platform, a second motor is arranged on one side of the synchronous belt conveying mechanism, and a special synchronous belt in the synchronous belt conveying mechanism is in transmission connection with the second motor through a synchronous belt wheel. The first motor is connected with the synchronous belts through a lead screw and used for adjusting the distance between the synchronous belts. The production efficiency and the product quality of the aerogel heat insulation pad are improved, and the practicability is high.

Description

Technical Field

[0001] The utility model relates to the technical field of aerogel thermal insulation sheet production, in particular to automatic thickness measuring equipment for thermal insulation pads. Background Art

[0002] With the wide application of aerogel insulation pads in petrochemical, aerospace, nuclear energy and other fields, the market demand continues to grow. However, the traditional thickness measurement method mainly relies on manual operation, which not only leads to unstable measurement accuracy, but also cannot meet the needs of large-scale and high-efficiency production.

[0003] The existing technology mainly has the following deficiencies:

[0004] 1. Low measurement accuracy: Manual operation is easily affected by human factors, resulting in unstable measurement accuracy and difficulty in meeting the requirements of high-precision production.

[0005] 2. Low efficiency: Manual thickness measurement takes a lot of time, especially in a large-scale production environment, the efficiency is extremely low and cannot meet the needs of modern industrial production.

[0006] 3. Poor compatibility: Traditional thickness measuring equipment can often only adapt to a single type of aerogel insulation pad. For products of multiple models and specifications, it is necessary to frequently replace equipment or adjust parameters, which greatly reduces production efficiency.

[0007] In summary, the utility model designs an efficient and accurate automatic thickness measuring device for aerogel thermal insulation pads. Utility Model Content

[0008] In view of the deficiencies in the prior art, the purpose of the utility model is to provide an automatic thickness measuring device for thermal insulation pads, so as to improve the production efficiency and product quality of aerogel thermal insulation pads and meet the market demand for high-quality and high-efficiency aerogel thermal insulation pads.

[0009] In order to achieve the above-mentioned purpose, the utility model is realized through the following technical scheme: an automatic thickness measuring device for a thermal insulation pad, comprising a synchronous belt conveying mechanism, a material picking and handling robot, a thermal insulation pad thickness measuring device, a defective product handling robot, a material discharging and handling robot, a defective product placement frame, a high-precision probe, a detection platform, a first motor, a detection support, a special synchronous belt and a second motor. A material picking and handling robot is arranged on the side of the synchronous belt conveying mechanism, a thermal insulation pad thickness measuring device is arranged on the right side of the material picking and handling robot, a defective product handling robot is arranged on the right side of the thermal insulation pad thickness measuring device, a defective product placement frame is arranged below the defective product handling robot, and a material discharging and handling robot is also arranged on the right side of the defective product handling robot. A high-precision probe is arranged on the thermal insulation pad thickness measuring device, a detection platform is arranged correspondingly below the high-precision probe, and a detection support is arranged on the detection platform. The second motor is arranged on one side of the synchronous belt conveying mechanism, and the special synchronous belt in the synchronous belt conveying mechanism is connected to the second motor through a synchronous belt pulley. The first motor is connected to the synchronous belt through a screw rod for adjusting the spacing between the synchronous belts.

[0010] The material taking and handling manipulator is a manipulator which can rotate at 30°.

[0011] The high-precision probes are provided in five numbers.

[0012] The utility model has the following beneficial effects:

[0013] 1. High degree of automation: The entire thickness measurement process is automated, which improves production efficiency.

[0014] 2. Multi-point detection: Five induction probes are used to simultaneously detect the thickness of five different positions on the insulation pad, which improves the accuracy and comprehensiveness of the detection.

[0015] 3. Strong compatibility: The synchronous belt conveyor mechanism can adjust the width through the motor and is compatible with different types of thermal insulation pads.

[0016] 4. Easy operation: The equipment is easy to operate, reducing labor costs.

[0017] By means of the automatic thickness measuring device for aerogel thermal insulation pads of the utility model, rapid and accurate detection of the thickness of products in the automated production process of aerogel thermal insulation sheets can be achieved, thereby effectively ensuring product quality and production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The utility model is described in detail below with reference to the accompanying drawings and specific implementation methods;

[0019] Figure 1 It is a structural schematic diagram of the utility model. DETAILED DESCRIPTION

[0020] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0021] Reference Figure 1 The specific implementation adopts the following technical scheme: an automatic thickness measuring device for thermal insulation pads, including a synchronous belt conveyor mechanism 1, a material handling robot 2, a thermal insulation pad thickness measuring device 3, a defective product handling robot 4, a material discharging robot 5, a defective product placement frame 6, a high-precision probe 7, a detection platform 8, a first motor 9, a detection support 10, a special synchronous belt 11 and a second motor 12. The synchronous belt conveyor mechanism 1 is provided with a material handling robot 2 on the side, and a thermal insulation pad thickness measuring device 3 is provided on the right side of the material handling robot 2. The defective product handling robot 4 is provided on the right side of the thermal insulation pad thickness measuring device 3. A defective product placement frame 6 is arranged below the defective product handling robot 4, and a material discharging handling robot 5 is also arranged on the right side of the defective product handling robot 4. A high-precision probe 7 is arranged on the thermal insulation pad thickness measuring device 3, and a detection platform 8 is arranged correspondingly below the high-precision probe 7. A detection support 10 is arranged on the detection platform 8. The second motor 12 is arranged on one side of the synchronous belt conveyor mechanism 1, and the special synchronous belt 11 in the synchronous belt conveyor mechanism 1 is connected to the second motor 12 through a synchronous belt pulley. The first motor 9 is connected to the synchronous belt through a screw rod, which is used to adjust the spacing between the synchronous belts.

[0022] It is worth noting that the material handling robot 2 is a robot that can rotate 180°.

[0023] In addition, five high-precision probes 7 are provided.

[0024] In this specific embodiment, the front material-grabbing robot is responsible for grabbing the thermal insulation pad from the production line, and placing it on the synchronous belt conveyor mechanism after rotating it 180°. The synchronous belt conveyor mechanism transports the thermal insulation pad from the front material-grabbing robot to the top of the inspection platform. A special synchronous belt is used to ensure that there is enough space under the thermal insulation pad for the inspection platform to lift it. Equipped with a screw rod and a motor, the width of the synchronous belt can be adjusted by the motor to accommodate different types of thermal insulation pads. After the thermal insulation pad is transported to the designated location, the inspection platform lifts the center of the thermal insulation pad for detection by the induction probe. The thermal insulation pad thickness measuring device uses five induction probes to detect the thickness of the thermal insulation pad at five different points. Multi-point detection can improve the accuracy and reliability of measurement. The defective product handling robot moves the thermal insulation pad that fails the inspection to the defective product placement frame. The discharge handling robot moves the thermal insulation pad that passes the inspection to the next process.

[0025] The workflow of this specific implementation is as follows:

[0026] 1. The front reclaiming robot grabs the insulation pad from the raw material area or the previous process, rotates it 180° and places it on the synchronous belt conveyor mechanism.

[0027] 2. According to the model of the thermal insulation pad, adjust the width of the synchronous belt conveyor mechanism through the motor in advance, and transport the thermal insulation pad to the top of the inspection platform.

[0028] 3. The detection platform is slightly higher than the conveyor belt, holding up the center part of the insulation pad to prepare for the detection of the induction probe.

[0029] 4. The detection device descends and detects the thickness of five different positions on the insulation pad through five sensing probes, and transmits the detection results to the control system.

[0030] 5. The control system determines whether the thermal insulation pad is qualified based on the test results. Unqualified products are moved to the unqualified product placement frame by the unqualified product handling robot; qualified products are moved to the next process or workstation by the unloading handling robot.

[0031] The automatic thickness measuring device for aerogel thermal insulation pads of this specific embodiment can realize rapid and accurate detection of product thickness during the automated production process of aerogel thermal insulation sheets, thereby effectively ensuring product quality and production efficiency.

[0032] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. An automatic thickness measuring device for thermal insulation pads, characterized in that: The invention comprises a synchronous belt conveying mechanism (1), a material handling robot (2), a heat insulation pad thickness measuring device (3), a defective product handling robot (4), a material discharging robot (5), a defective product placement frame (6), a high-precision probe (7), a detection platform (8), a first motor (9), a detection support platform (10), a special synchronous belt (11) and a second motor (12). The synchronous belt conveying mechanism (1) is provided with a material handling robot (2) on the side, the heat insulation pad thickness measuring device (3) is provided on the right side of the material handling robot (2), the defective product handling robot (4) is provided on the right side of the heat insulation pad thickness measuring device (3), and the defective product A defective product placement frame (6) is arranged below the handling robot (4), and a material discharge handling robot (5) is also arranged on the right side of the defective product handling robot (4). A high-precision probe (7) is arranged on the thermal insulation pad thickness measuring device (3), and a detection platform (8) is arranged correspondingly below the high-precision probe (7). A detection support (10) is arranged on the detection platform (8). The second motor (12) is arranged on one side of the synchronous belt conveying mechanism (1), and the special synchronous belt (11) in the synchronous belt conveying mechanism (1) is connected to the second motor (12) through a synchronous belt pulley, and the first motor (9) is connected to the synchronous belt through a screw rod.

2. The automatic thickness measuring device for thermal insulation pad according to claim 1 is characterized in that: The material taking and handling manipulator (2) is a manipulator that can rotate 180 degrees.

3. The automatic thickness measuring device for thermal insulation pad according to claim 1 is characterized in that: Five high-precision probes (7) are provided.

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