Auxiliary cleaning device

Abstract

The utility model discloses an auxiliary cleaning device which is used on leveling equipment. The leveling equipment comprises a water cooling machine, an electromagnetic induction heating power supply, a handheld leveler and an auxiliary cleaning device arranged on the side face of the container. The electromagnetic induction heating power supply is connected to the relay switching unit through the water and electricity integrated coaxial cable and then is connected to the handheld leveler; the gas compressor is connected with an air outlet of the water cooler; the control system at the handle of the leveler is connected with the numerical control air valve through a signal; the auxiliary cleaning device comprises a gas compressor and is used for compressing gas exhausted by the water cooling machine and guiding the gas into the high-pressure gas tank; a detection and feedback module is arranged on the high-internal-pressure gas tank and is used for detecting the pressure intensity in the high-pressure gas tank; the numerical control gas valve controls the flow velocity and flow of exhausted gas by receiving a signal of the control system; the air guide pipe is used for guiding air into the nozzle from the numerical control air valve, the air is sprayed out of the nozzle to blow away ground chippings, and therefore efficient sweeping of the ground chippings is achieved.

Description

Technical Field

[0001] The utility model belongs to the technical field of thin plate leveling, and in particular relates to an auxiliary cleaning device. Background Art

[0002] During the construction of large ships, steel plates are usually connected by welding technology, which will inevitably produce uneven welds at the joints. Therefore, a leveling machine is needed to level the welds connecting the steel plates. An emerging induction leveling process based on the principle of electromagnetic induction heating requires heating the area near the weld to a specified temperature and maintaining it for a certain period of time to eliminate the internal stress near the weld and make the weld area flatter. However, in other processes of ship construction, metal debris and other debris will inevitably be generated on the ground, making it impossible for the leveling machine to heat the steel plate by direct contact, thereby affecting the heating temperature and ultimately affecting the leveling efficiency.

[0003] However, in the current electromagnetic induction leveling work, the ground is mainly cleaned manually or with an external blower. Manual cleaning wastes a lot of time and the cleaning quality is also low. There is often a small amount of debris left on the ground, which seriously affects the leveling effect. If an external blower is used for cleaning, a lot of extra energy consumption is caused, which will also increase the leveling cost. Utility Model Content

[0004] The purpose of the utility model is to overcome the defects of the prior art and provide an auxiliary cleaning device for use on leveling equipment. The auxiliary cleaning device is used to clean the ground debris with gas from the exhaust gas discharged by the water cooler, and the flow rate and flow rate of the gas discharged by the nozzle can be controlled, thereby achieving efficient cleaning of the ground debris.

[0005] In order to solve the above technical problems, the utility model adopts the following technical solutions.

[0006] An auxiliary cleaning device is arranged on a leveling device. The leveling device comprises: a water cooler and an electromagnetic induction heating power supply arranged in a container, a handheld leveler, and an auxiliary cleaning device arranged on the side of the container;

[0007] The high-voltage wire of the electromagnetic induction heating power supply and the water pipe of the water cooler are connected to the relay switching unit through a water-electricity integrated coaxial cable, and then connected to the handheld leveler. The gas compressor is mechanically connected to the air outlet of the water cooler, the CNC air valve is mechanically connected to the high-pressure gas tank port and connected to the air pipe, the front end of the air pipe is mechanically connected to the nozzle, and the control system at the leveler handle is connected to the CNC air valve through a signal;

[0008] The auxiliary cleaning device can clean the ground debris while leveling, including a gas compressor, a high-pressure gas tank, a CNC air valve, an air duct, and a nozzle; the gas compressor is mechanically connected to the water cooler to compress the gas exhausted by the water cooler and introduce the gas into the high-pressure gas tank at the bottom; the high-pressure gas tank stores the gas exhausted by the water cooler fan; a detection and feedback module is provided on the high-inner-pressure gas tank to detect the pressure in the high-pressure gas tank; if the pressure is less than the specified value, the gas compressor continues to work by sending a working signal; if the pressure reaches the specified value, the gas compressor stops working by sending a signal; the CNC air valve controls the flow rate and flow of the exhaust gas by receiving a signal from the control system; the air duct is used to introduce the gas from the CNC air valve into the nozzle, and the gas is ejected from the nozzle to blow away the ground debris.

[0009] Furthermore, the detection and feedback module is installed inside the high-pressure gas tank to perform real-time detection of the pressure inside the high-pressure gas tank; if the gas pressure is lower than a specified value, the detection and feedback module sends a signal to a signal receiver in the gas compressor to resume operation of the gas compressor, thereby restoring the pressure inside the gas tank to the specified value.

[0010] Furthermore, the electromagnetic induction heating power supply is used to provide high-frequency and high-voltage current to the system, including a power circuit, a control circuit, and a monitoring and display circuit.

[0011] Furthermore, the relay switching unit is used for adaptive power factor compensation during long-distance transmission of high-frequency and high-voltage electricity, thereby eliminating the impedance coefficient during the transmission process.

[0012] Furthermore, the water-electricity integrated coaxial cable includes a high-voltage wire and a water pipe, which are used to transmit the high-frequency high-voltage electricity output by the power supply to the handheld leveler, thereby realizing the circulation of cooling water and the transmission of control signals.

[0013] Furthermore, the control system is arranged at the handle of the handheld leveler, and can send different signals to the CNC air valve located at the mouth of the high-pressure gas tank according to operating instructions. The CNC air valve controls the flow rate and flow of the exhaust gas according to the received signal, thereby meeting the needs of different working conditions.

[0014] Compared with the prior art, the utility model has the following advantages and beneficial effects:

[0015] 1. The auxiliary cleaning device of the utility model uses the gas for cleaning ground debris from the exhaust gas discharged from the water cooler, thus realizing the recycling of resources. At the same time, when the exhaust gas is discharged from the water cooler through the fan, it has acquired a certain amount of kinetic energy, thereby reducing the energy required for compression by the gas compressor.

[0016] 2. The high-pressure gas tank in the device is equipped with a detection and feedback module to realize the automatic control of the gas compressor. While saving manpower, it also shortens the working time of the gas compressor and reduces a lot of energy consumption.

[0017] 3. The control system at the handle of the leveler realizes remote control of the velocity and flow rate of the ejected gas to meet different usage scenarios. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 The utility model is a schematic diagram of the structure of a leveling device using an auxiliary cleaning device.

[0019] Figure 2 The utility model is a schematic structural diagram of an auxiliary cleaning device.

[0020] Figure 3 This is a schematic diagram of a main control device of an auxiliary cleaning device of the utility model.

[0021] Figure 4 The utility model is an operation flow chart of the leveling equipment.

[0022] Among them, there are a water cooler 1, an electromagnetic induction heating power supply 2, a relay switching unit 3, a handheld leveler 4, a water-electricity integrated coaxial cable 5, a container 6, a gas compressor 7, a high-pressure gas tank 8, a CNC gas valve 9, an air guide pipe 10, a nozzle 11, and a control system 12. DETAILED DESCRIPTION

[0023] The utility model is further described below in conjunction with the accompanying drawings.

[0024] like Figure 1 As shown, an auxiliary cleaning device of the utility model is used on a leveling device. The leveling device includes a water cooler 1, an electromagnetic induction heating power supply 2, a relay switching unit 3, a handheld leveler 4, a water-electricity integrated coaxial cable 5, a container 6, and an auxiliary cleaning device.

[0025] The water cooler 1 is used to remove the heat generated by the handheld leveler and the power supply during the operation of the system through circulating cooling water, and includes components such as a heat exchange system.

[0026] The electromagnetic induction heating power supply 2 is used to provide high-frequency and high-voltage current to the system, including components such as power circuit, control circuit, monitoring and display circuit, etc.

[0027] The relay switching unit 3 is used for adaptive power factor compensation during the long-distance transmission of high-frequency and high-voltage electricity, and eliminates the impedance coefficient during the transmission process.

[0028] The handheld leveler 4 is an executive component of the system heating, including a heating coil, a coaxial transformer, a mobile trolley and other components.

[0029] The water-electricity integrated coaxial cable 5 is used to transmit the high-frequency high-voltage electricity output by the power supply to the handheld leveler, realize the circulation of cooling water and the transmission of control signals, and includes high-voltage wires, water pipes and other components.

[0030] The container 6 is used for packaging, installing and fixing various components.

[0031] The auxiliary cleaning device is mechanically connected to the air outlet of the water cooler on the side of the container, and includes a gas compressor 7, a high-pressure gas tank 8, a numerically controlled gas valve 9, an air guide pipe 10, and a nozzle 11. The gas compressor in the device is used to collect the exhaust gas discharged by the water cooler during operation and store the gas in the high-pressure gas tank in the device. The device can control the working condition of the gas compressor by real-time detection of the pressure in the gas tank. During use, the staff can discharge the gas in the gas tank through the control system at the handle, and finally realize the cleaning of the debris on the ground.

[0032] The gas compressor 7 is used to compress the gas discharged from the water-cooling machine fan into the high-pressure gas tank, and includes components such as a signal receiver.

[0033] The high-pressure gas tank 8 is used to store the gas exhausted by the water cooler, and includes components such as a detection and feedback module.

[0034] The numerically controlled gas valve 9 releases the gas in the high-pressure gas tank by utilizing the signal released by the control system at the leveler handle, and controls the flow rate and flow rate of the gas sprayed from the gas tank.

[0035] The control system 12 is used to release a signal to the numerically controlled gas valve according to the operation so as to control the flow rate and flow rate of the gas ejected from the nozzle.

[0036] The electromagnetic induction heating power supply 2 and the water cooler 1 are mechanically fixed inside the container 6. The high-voltage wire of the electromagnetic induction heating power supply 2 and the water pipe of the water cooler 1 are electrically connected to the relay switching unit 3 through the water-electricity coaxial cable 5, and connected to the handheld leveler 4 through the relay switching unit 3. The gas compressor 7 is mechanically connected to the air outlet of the water cooler 1. The CNC air valve 9 is mechanically connected to the high-pressure gas tank port 8 and connected to the air pipe 10. The front end of the air pipe 10 is mechanically connected to the nozzle 11. The control system 12 at the leveler handle is connected to the CNC air valve 9 through a signal.

[0037] The high-pressure gas tank 8 includes a detection and feedback module installed inside the high-pressure gas tank 8, which can perform real-time detection of the pressure inside the high-pressure gas tank 8. If the gas pressure is lower than a specified value, the module can send a signal to a signal receiver in the gas compressor 7 to resume operation of the gas compressor 7, thereby restoring the pressure inside the gas tank 8 to the specified value.

[0038] like Figure 2As shown, an auxiliary cleaning device of the utility model includes a gas compressor 7, a high-pressure gas tank 8, a numerically controlled gas valve 9, an air guide pipe 10, and a nozzle 11. The water cooler 1 is mechanically connected to the gas compressor 7. The gas compressor 7 is used to compress the gas discharged from the water cooler and introduce the gas into the high-pressure gas tank 8 at the bottom. The high-pressure gas tank 8 is used to store the gas discharged from the fan of the water cooler 1. The detection and feedback module is used to detect the pressure in the high-pressure gas tank 8. If the pressure is less than the specified value, the gas compressor 7 is continuously operated by sending a working signal. If the pressure reaches the specified value, the gas compressor 7 is stopped by sending a signal. The numerically controlled gas valve 9 can control the flow rate and flow of the exhaust gas by receiving the signal of the control system 12 at the handle of the handheld leveler 4. The air guide pipe 10 is used to introduce the gas from the numerically controlled gas valve 9 into the nozzle 11, and the gas is ejected from the nozzle 11 to blow away the ground debris.

[0039] like Figure 3 As shown, a control system 12 of an auxiliary cleaning device of the utility model is located at the handle of a handheld leveler 4. When the staff operates the knob inside the control system 12 according to different working conditions, the control system 12 will send different signals to the CNC air valve 9 located at the mouth of the high-pressure gas tank 8 according to the operating instructions. The CNC air valve 9 can control the flow rate and flow of the exhaust gas according to the received signal, thereby meeting the needs of working in different working conditions.

[0040] like Figure 4 As shown, it is an operation flow chart of the leveling equipment using the utility model. First, the staff starts the electromagnetic induction heating power supply 2, and the water cooler 1 starts working at the same time. The wind source generated by the fan of the water cooler 1 enters the high-pressure gas tank 8 under the operation of the gas compressor 7. When the pressure in the high-pressure gas tank 8 reaches the specified value, the staff moves the nozzle 11 to the specified position, and sprays the gas in the high-pressure gas tank 8 through the control system 12 at the handle of the leveler 4, thereby blowing away the debris on the ground. During the cleaning process, the current generated by the power supply 2 enters the handheld leveler 4 through the relay adapter unit 3. The staff moves the leveler 4 to the specified position, and the induction coil in the leveler 4 generates electromagnetic induction with the steel plate to be leveled, so that the steel plate is instantly heated, and maintained for a certain period of time to finally achieve the leveling effect.

Claims

1. An auxiliary cleaning device, characterized in that: The leveling device is arranged on the leveling device; the leveling device comprises: a water cooler (1) and an electromagnetic induction heating power supply (2) arranged in the container (6), a handheld leveler (4), and an auxiliary cleaning device arranged on the side of the container (6); The high-voltage wire of the electromagnetic induction heating power source (2) and the water pipe of the water cooler (1) are connected to the relay switching unit (3) through a water-electricity integrated coaxial cable (5), and then connected to the handheld leveler (4). The gas compressor (7) is mechanically connected to the air outlet of the water cooler (1), the numerical control air valve (9) is mechanically connected to the high-pressure gas tank (8) and connected to the air pipe (10), the front end of the air pipe (10) is mechanically connected to the nozzle (11), and the control system (12) at the leveler handle is connected to the numerical control air valve (9) through a signal; The auxiliary cleaning device can clean the debris on the ground while leveling, and comprises a gas compressor (7), a high-pressure gas tank (8), a numerically controlled gas valve (9), an air guide pipe (10), and a nozzle (11); the gas compressor (7) is mechanically connected to the water cooler (1) to compress the gas discharged from the water cooler (1) and introduce the gas into the high-pressure gas tank (8) at the bottom; the high-pressure gas tank (8) stores the gas discharged from the fan of the water cooler (1); a detection and feedback module is arranged on the high internal pressure gas tank (8); The block is used to detect the pressure in the high-pressure gas tank (8); if the pressure is less than a specified value, a working signal is sent to make the gas compressor (7) continue to work; if the pressure reaches the specified value, a signal is sent to stop the gas compressor (7); the digital control gas valve (9) controls the flow rate and flow of the exhaust gas by receiving a signal from the control system (12); the air guide pipe (10) is used to guide the gas from the digital control gas valve (9) to the nozzle (11), and the gas is ejected from the nozzle (11) to blow away the ground debris.

2. An auxiliary cleaning device according to claim 1, characterized in that: The detection and feedback module is installed inside the high-pressure gas tank (8) to detect the pressure inside the high-pressure gas tank (8) in real time; if the gas pressure is lower than a specified value, the detection and feedback module sends a signal to a signal receiver inside the gas compressor (7) to resume operation of the gas compressor (7), thereby restoring the pressure inside the gas tank (8) to the specified value.

3. The auxiliary cleaning device according to claim 1, characterized in that: The electromagnetic induction heating power supply (2) is used to provide high-frequency and high-voltage current to the system, and comprises a power circuit, a control circuit, and a monitoring and display circuit.

4. The auxiliary cleaning device according to claim 1, characterized in that: The relay switching unit (3) is used for adaptive power factor compensation during the long-distance transmission of high-frequency and high-voltage electricity, and eliminates the impedance coefficient during the transmission process.

5. The auxiliary cleaning device according to claim 1, characterized in that: The water-electricity integrated coaxial cable (5) comprises a high-voltage wire and a water conduit, and is used to transmit the high-frequency high-voltage electricity output by the power supply to the handheld leveler (4), thereby realizing the circulation of cooling water and the transmission of control signals.

6. The auxiliary cleaning device according to claim 1, characterized in that: The control system (12) is arranged at the handle of the handheld leveler (4), and can send different signals to the digital control valve (9) located at the mouth of the high-pressure gas tank (8) according to the operation instructions. The digital control valve (9) controls the flow rate and flow of the exhaust gas according to the received signal, thereby meeting the needs of different working conditions.

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