Upper and lower flanging die for limiting cover plate of shock absorber

By designing a top and bottom flip mold for shock absorber limit cover plate, the problems of many processing steps, high cost and long time in the prior art are solved, and the simultaneous flip molding of the material plate is realized, which reduces production costs and time-consuming, and is suitable for mass production.

CN222842925UActive Publication Date: 2025-05-09WUXI BUNCH AUTO PARTS CO LTD
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Patent Information

Application Number
CN202421726744.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-22
Publication Date
2025-05-09
Estimated Expiration
2034-07-22

AI Technical Summary

Technical Problem

In the prior art, when processing shock absorber limit cover plates, two flip molds need to be designed to process in two times, resulting in high production costs and long time consuming, and is not suitable for mass production.

Method used

A shock absorber limit cover plate upper and lower flip mold is designed, including upper template, moving mold positioning plate, moving mold, fixed template and lower template. Through screw connection and stop column and other structures, the flip molding of one side and the center joint of the material plate is achieved at the same time.

Benefits of technology

The upper and lower flip forming of the shock absorber limit cover plate is realized, which reduces processing steps, reduces production costs and time-consuming, and is suitable for mass production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a shock absorber limiting cover plate up-down flanging die which is characterized in that a movable die positioning plate is arranged in the center of the bottom of an upper die plate, and a movable die plate is arranged at the bottom end of the movable die positioning plate; the fixed mold plate is arranged under the movable mold plate, an arc face flanging forming groove is formed in one side of the top end of the fixed mold plate, a mold closing positioning groove is formed in the side, away from the arc face flanging forming groove, of the top end of the fixed mold plate, and a flanging placing punching table is arranged between the arc face flanging forming groove and the mold closing positioning groove. The fixed die positioning plate is arranged at the bottom of the fixed die plate, the lower die plate is arranged at the bottom of the fixed die positioning plate, a positioning hole in one side of a material plate penetrates into the positioning hole limiting guide boss, the middle of the material plate is placed on the flanging placement punching table, and the movable die plate drives the material plate to be pressed downwards to the top end of the fixed die plate in the downward pressing process of the movable die plate during die assembly. And the flanging forming punch presses one side of the material plate into the arc surface flanging forming groove, so that downward flanging of one side of the material plate in an arc shape is completed.
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Description

Technical Field

[0001] The utility model relates to the field of mold design, in particular to the technical field of one-time forming of flanging processing of a limit cover plate of a shock absorber, and specifically relates to an upper and lower flanging mold of a limit cover plate of a shock absorber. Background Art

[0002] When processing a shock absorber limit cover, it is necessary to flange and shape the sheet material that has been punched out to transform it from a flat sheet material part into a three-dimensional part. Because the shock absorber limit cover has a complex shape and the flanging directions of the shock absorber limit cover are different, it is necessary to design two flanging molds for processing in two times, which has high production costs and is time-consuming, and is not suitable for mass production. Summary of the invention

[0003] In view of the above-mentioned shortcomings of the prior art, the purpose of the utility model is to provide an upper and lower flanging mold for a shock absorber limiting cover plate, so as to solve the difficulties of the prior art.

[0004] In order to achieve the above-mentioned purpose and other related purposes, the utility model provides an upper and lower flanging die for a limit cover plate of a shock absorber, comprising:

[0005] An upper mold plate 1, wherein a movable mold positioning plate 13 is connected to the middle of the bottom of the upper mold plate 1 through a screw rod, an upper mold stop column 11 is arranged on the left and right sides of the movable mold positioning plate 13 in the middle of the bottom end of the upper mold plate 1, and a guide sleeve 12 is arranged on the left and right sides of the bottom end of the upper mold plate 1 close to the diagonal direction;

[0006] A movable die plate 2, wherein the movable die plate 2 is connected to the bottom end of the movable die positioning plate 13 by a screw rod;

[0007] The fixed plate 3 is arranged directly below the movable plate 2, and a circular arc surface flanging forming groove 31 is provided on one side of the top of the fixed plate 3, and a mold closing positioning groove 32 is provided on the side of the top of the fixed plate 3 away from the circular arc surface flanging forming groove 31, and a flanging placement punching platform 33 is provided between the circular arc surface flanging forming groove 31 and the mold closing positioning groove 32;

[0008] A fixed mold positioning plate 43 is arranged at the bottom of the fixed mold plate 3, and a lower mold plate 4 is arranged at the bottom of the fixed mold positioning plate 43. The fixed mold plate 3, the fixed mold positioning plate 43 and the lower mold plate 4 are connected by screws. The top of the lower mold plate 4 is located on the left and right sides of the fixed mold positioning plate 43 and is connected by screws to form a lower mold stop column 41. The top of the lower mold stop column 41 contacts the upper mold stop column 11. The top of the fixed mold plate 3 is located on one side of the lower mold stop column 41 and a guide column 42 is arranged. The top of the guide column 42 is stuck in the guide sleeve 12.

[0009] According to a preferred embodiment, a guide forming fillet 36 is provided at the top of the arc surface flanging forming groove 31 close to the flanging placement punch 33 .

[0010] According to the preferred embodiment, the top end of the fixed mold positioning plate 43 is located on the outside of the flange placement punch platform 33 and is surrounded by limiting bosses 34 arranged in a triangular shape. A positioning hole limiting guide boss 35 is provided between the flange placement punch platform 33 at the top end of the fixed mold positioning plate 43 and the mold positioning groove 32. The top ends of the limiting boss 34 and the positioning hole limiting guide boss 35 are truncated cone-shaped, and the top outer diameters of the limiting boss 34 and the positioning hole limiting guide boss 35 are smaller than the top outer diameter.

[0011] According to a preferred embodiment, a flanging forming punch 21 is provided at the bottom end of the upper mold plate 1 located on one side of the movable mold plate 2 .

[0012] According to the preferred embodiment, a central flanging forming groove 23 is provided at the center of the bottom end of the movable template 2 close to the flanging forming punch 21, and the central flanging forming groove 23 is located directly above the flanging placement punch 33. A mold positioning block 22 is provided at the bottom end of the movable template 2 at the side of the central flanging forming groove 23 away from the flanging forming punch 21, and the mold positioning block 22 is located directly above the mold positioning groove 32.

[0013] According to a preferred embodiment, the inner diameter of the central flanging forming groove 23 is larger than the outer diameter of the flanging placement punch 33 .

[0014] According to the preferred embodiment, a plurality of guide holes 24 are formed around the outer side of the center flange forming groove 23 at the bottom end of the movable template 2 , and the tops of the limiting bosses 34 and the positioning hole limiting guide bosses 35 are stuck in the guide holes 24 .

[0015] The utility model adopts an upper template, a movable mold positioning plate, a movable template, a fixed template, and a fixed mold positioning plate. A positioning hole on one side of a material plate is inserted into a positioning hole limiting guide boss, and the center of the material plate is placed on a flanging placement punch. When the mold is closed, the movable template drives the material plate to be pressed down to the top of the fixed template during the downward pressing process of the movable template, and the flanging of the center joint of the material plate toward the top is completed. The flanging forming punch presses one side of the material plate into a circular arc surface flanging forming groove, and completes the downward flanging of one side of the material plate in a circular arc shape.

[0016] The best embodiment of the present invention will be described in more detail below in conjunction with the accompanying drawings so that the features and advantages of the present invention can be easily understood. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 The display is a three-dimensional structural schematic diagram of the utility model;

[0018] Figure 2 Shown is an enlarged schematic diagram of the three-dimensional structure of the movable template in the utility model;

[0019] Figure 3 Shown is an enlarged schematic diagram of the three-dimensional structure of the fixed template in the present utility model;

[0020] Figure 4 It shows a schematic diagram of the installation of the plate material on the fixed plate before mold closing in the present invention;

[0021] Figure 5 It shows a schematic diagram of the molded material on the fixed mold plate after mold closing in the present utility model;

[0022] Description of symbols

[0023] 1. Upper mold plate; 11. Upper mold stop column; 12. Guide sleeve; 13. Moving mold positioning plate;

[0024] 2. Moving plate; 21. Flanging forming punch; 22. Mold closing positioning block; 23. Center flanging forming groove; 24. Guide clearance hole;

[0025] 3. Fixed template; 31. Arc surface flanging forming groove; 32. Mold positioning groove; 33. Flanging placement punch; 34. Limiting boss; 35. Positioning hole limiting guide boss; 36. Guide forming fillet;

[0026] 4. Lower mold plate; 41. Lower mold stop column; 42. Guide column; 43. Fixed mold positioning plate; DETAILED DESCRIPTION

[0027] In order to make the purpose, technical solution and advantages of the technical solution of the utility model clearer, the technical solution of the embodiment of the utility model will be clearly and completely described in conjunction with the drawings of the specific embodiments of the utility model. The same figure marks in the drawings represent the same parts. It should be noted that the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the described embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0028] Compared with the embodiments shown in the drawings, feasible implementations within the scope of protection of the present invention may have fewer components, other components not shown in the drawings, different components, differently arranged components, or differently connected components, etc. In addition, two or more components in the drawings may be implemented in a single component, or a single component shown in the drawings may be implemented as multiple separate components.

[0029] Unless otherwise defined, the technical terms or scientific terms used herein shall have the usual meanings understood by persons with ordinary skills in the field to which the utility model belongs. The words "first", "second" and similar words used in the specification and claims of the utility model patent application do not indicate any order, quantity or importance, but are only used to distinguish different components. Similarly, words such as "one" or "one" do not necessarily indicate quantity restrictions. Words such as "include" or "comprise" mean that the elements or objects appearing before the word include the elements or objects listed after the word and their equivalents, without excluding other elements or objects. Words such as "connect" or "connected" are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "Up", "down", "left", "right" and the like are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may also change accordingly.

[0030] The utility model proposes an upper and lower flanging die for a shock absorber limiting cover plate, which is used in a flanging forming process. The structure of the flanging forming punch, the center flanging forming groove, the arc surface flanging forming groove, and the flanging placing punch platform in the utility model is particularly suitable for the processing of a shock absorber limiting cover plate that requires flanging processing in the center and on one side and has different flanging directions.

[0031] In general, the upper and lower flanging molds of the shock absorber limit cover plate proposed in the utility model mainly include an upper mold plate 1, a movable mold positioning plate 13, a movable mold plate 2, a fixed mold plate 3, and a fixed mold positioning plate 43. Figure 1 , which shows the arrangement relationship of the upper mold plate 1, the movable mold positioning plate 13, the movable mold plate 2, the fixed mold plate 3, and the fixed mold positioning plate 43.

[0032] When the upper and lower flanging mold of the shock absorber limit cover plate proposed in the utility model is used, the mold is installed as a whole on the punching machine, the positioning hole on one side of the material plate is inserted into the positioning hole limit guide boss 35, and the center of the material plate is placed on the flanging placement punch 33. Figure 4 During the stamping as shown, the movable platen 2 is driven by the punching machine to press downward into the fixed platen 3 to complete the mold closing. During the pressing process of the movable platen 2, the movable platen 2 drives the material plate to press downward so that the position of the material plate changes from the top of the flanging placement punch 33 to the top of the fixed platen 3, completing the flanging of the center joint of the material plate toward the top. At the same time, the top of the limiting boss 34 and the truncated cone-shaped top of the positioning hole limiting guide boss 35 play a guiding and limiting role. The rear flanging forming punch 21 presses one side of the material plate into the arc surface flanging forming groove 31 to complete the arc-shaped downward flanging of one side of the material plate. The final product is as shown in FIG. Figure 5 As shown, after the mold closing process is completed, the punching machine is driven to separate the movable mold plate 2 and the fixed mold plate 3 to directly remove the formed shock absorber limit cover plate material and install a new material plate on the fixed mold plate 3 for batch processing.

[0033] A movable mold positioning plate 13 is provided in the middle of the bottom of the upper mold plate 1 through a screw connection, and an upper mold stop column 11 is provided on the left and right sides of the movable mold positioning plate 13 in the middle of the bottom end of the upper mold plate 1, and a guide sleeve 12 is provided on the left and right sides of the bottom end of the upper mold plate 1 close to the diagonal direction. The guide sleeve 12 and the guide column 42 on the fixed mold plate 3 play a role in the initial positioning of the upper and lower molds when the molds are closed to prevent the movable mold plate 2 and the fixed mold plate 3 from being damaged due to incorrect positioning. The upper mold stop column 11 and its corresponding lower mold stop column 41 prevent overshoot when the mold is closed.

[0034] The fixed template 3 is arranged directly below the convex template, and a circular arc flanging forming groove 31 is provided on one side of the top of the fixed template 3, which is used to shape the downward circular arc flanging surface on one side of the shock absorber limit cover plate and leave a stamping processing space. A mold positioning groove 32 is provided on the side of the top of the fixed template 3 away from the circular arc flanging forming groove 31, which plays a positioning role when the movable template 2 and the fixed template 3 are molded together. A flanging placement punch platform 33 is provided between the circular arc flanging forming groove 31 and the mold positioning groove 32. The flanging placement punch platform 33 plays a role in positioning, supporting and placing the material plate before mold closing. After mold closing, it plays a role similar to that of a punch in ejecting and guiding the joint required for flanging processing in the middle of the material plate. A guide forming fillet 36 is provided at the top of the arc surface flanging forming groove 31 near the flanging placement punch 33. The top of the fixed mold positioning plate 43 is located on the outside of the flanging placement punch 33 and is surrounded by limiting bosses 34 arranged in a triangle. A positioning hole limiting guide boss 35 is provided between the flanging placement punch 33 and the mold positioning groove 32 at the top of the fixed mold positioning plate 43. The top of the limiting boss 34 and the positioning hole limiting guide boss 35 are round cone-shaped, and the top outer diameter of the limiting boss 34 and the positioning hole limiting guide boss 35 is smaller than the top outer diameter, so as to prevent the left and right position coordinates of the material plate from shifting when the stamping position coordinates change downward, and guide and limit it to the required stamping coordinates.

[0035] The above-mentioned movable template 2 is connected to the bottom end of the movable mold positioning plate 13 through a screw rod, the bottom end of the upper template 1 is located on one side of the movable template 2 and is penetrated by a flanging forming punch 21, and a central flanging forming groove 23 is opened in the middle of the bottom end of the movable template 2, close to the flanging forming punch 21, and the central flanging forming groove 23 is located directly above the flanging placement punch 33. The inner diameter of the central flanging forming groove 23 is larger than the outer diameter of the flanging placement punch 33, which is convenient for mold closing and plays a limiting and guiding role for the joints required for flanging processing of the material plate to be processed. The bottom end of the movable template 2 is located on the side of the central flanging forming groove 23 away from the flanging forming punch 21 and is penetrated by a mold positioning block 22, and the mold positioning block 22 is located directly above the mold positioning groove 32, and the bottom end of the movable template 2 is located on the outer side of the central flanging forming groove 23 and is surrounded by a number of guide holes 24.

[0036] The above embodiments are merely illustrative of the principles and effects of the present invention, and are not intended to limit the present invention. Anyone familiar with the technology may modify or alter the above embodiments without departing from the spirit and scope of the present invention. Therefore, all equivalent modifications or alterations made by a person of ordinary skill in the art without departing from the spirit and technical concept disclosed in the present invention shall still be covered by the claims of the present invention.

Claims

1. A damper limit cover plate upper and lower flanging die, characterized in that: include: An upper mold plate (1), wherein a movable mold positioning plate (13) is provided in the middle of the bottom of the upper mold plate (1) via a screw rod, an upper mold stop column (11) is provided in the middle of the bottom end of the upper mold plate (1) on the left and right sides of the movable mold positioning plate (13), and guide sleeves (12) are provided on the left and right sides of the bottom end of the upper mold plate (1) in a direction close to the diagonal direction; A movable die plate (2), wherein the movable die plate (2) is connected to the bottom end of the movable die positioning plate (13) via a screw rod; A fixed plate (3), the fixed plate (3) being arranged directly below the movable plate (2), a circular arc surface flanging forming groove (31) being provided on one side of the top end of the fixed plate (3), a mold closing positioning groove (32) being provided on the side of the top end of the fixed plate (3) away from the circular arc surface flanging forming groove (31), and a flanging placement punching platform (33) being provided between the circular arc surface flanging forming groove (31) and the mold closing positioning groove (32); A fixed mold positioning plate (43), wherein the fixed mold positioning plate (43) is arranged at the bottom of the fixed mold plate (3), and a lower mold plate (4) is arranged at the bottom of the fixed mold positioning plate (43); the fixed mold plate (3), the fixed mold positioning plate (43) and the lower mold plate (4) are connected by screws; the top of the lower mold plate (4) is located on the left and right sides of the fixed mold positioning plate (43) and is connected by screws to a lower mold stop column (41); the top of the lower mold stop column (41) contacts the upper mold stop column (11); the top of the fixed mold plate (3) is located on one side of the lower mold stop column (41) and a guide column (42) is arranged; the top of the guide column (42) is stuck in the guide sleeve (12).

2. The upper and lower flanging mold of the shock absorber limiting cover plate according to claim 1, characterized in that: A guide forming fillet (36) is provided at the top end of the arc surface flanging forming groove (31) close to the flanging placement punching platform (33).

3. The upper and lower flanging mold of the shock absorber limiting cover plate according to claim 2, characterized in that: The top of the fixed mold positioning plate (43) is located outside the flanged punching platform (33) and is surrounded by limiting bosses (34) arranged in a triangular shape. A positioning hole limiting guide boss (35) is provided between the flanged punching platform (33) and the mold positioning groove (32) at the top of the fixed mold positioning plate (43). The tops of the limiting boss (34) and the positioning hole limiting guide boss (35) are truncated cone-shaped. The top outer diameters of the limiting boss (34) and the positioning hole limiting guide boss (35) are smaller than the top outer diameters.

4. The upper and lower flanging mold for the shock absorber limiting cover plate according to claim 3, characterized in that: The bottom end of the upper mold plate (1) is located on one side of the movable mold plate (2) and is provided with a flanging forming punch (21).

5. The upper and lower flanging mold of the shock absorber limiting cover plate according to claim 4, characterized in that: A central flanging forming groove (23) is provided at the center of the bottom end of the movable template (2) close to the flanging forming punch (21), and the central flanging forming groove (23) is located directly above the flanging placement punch platform (33). A mold positioning block (22) is provided at the bottom end of the movable template (2) on the side of the central flanging forming groove (23) away from the flanging forming punch (21), and the mold positioning block (22) is located directly above the mold positioning groove (32).

6. The upper and lower flanging mold of the shock absorber limiting cover plate according to claim 5, characterized in that: The inner diameter of the central flange forming groove (23) is larger than the outer diameter of the flange placement punching platform (33).

7. The upper and lower flanging mold for the shock absorber limiting cover plate according to claim 6, characterized in that: The bottom end of the movable template (2) is located at the outer side of the central flanging forming groove (23) and is provided with a plurality of guide clearance holes (24) around it. The tops of the limiting boss (34) and the positioning hole limiting guide boss (35) are clamped in the guide clearance holes (24).