Die steel forging device
By designing a mold steel forging device including a frame, bottom column, push rod motor, rotary motor, clamping mechanism, conveyor belt, forging base, cooling pool and traction mechanism, the problem of low forging efficiency of mold steel in the prior art is solved, and the fully automated processing process of mold steel is realized, and the forging efficiency is improved.
Patent Information
- Application Number
- CN202421840288.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-31
- Publication Date
- 2025-05-09
- Estimated Expiration
- 2034-07-31
AI Technical Summary
The existing mold steel forging devices are inefficient and cannot realize the fully automated processing process of mold steel.
A mold steel forging device is designed, including a frame, bottom column, push rod motor, rotary motor, clamping mechanism, conveyor belt, forging base, cooling pool and traction mechanism. Through the coordinated work of these components, a fully automated process of forging, cooling and conveying of mold steel is realized.
The efficiency of forging of mold steel is improved, the fully automated processing process of mold steel is realized, and the need for manual operation is reduced.
Smart Images

Figure CN222843085U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of die steel processing and relates to a die steel forging device. Background Art
[0002] Die steel is a kind of steel used to make various molds. There are many types of die steels, and different die steels have different characteristics and uses. No matter what kind of die steel is, it needs to be forged by a forging device during its production process, so that it has the characteristics of high hardness, sharp wear resistance, good texture, and good corrosion resistance, ensuring that the object has good mechanical properties and a long service life. Since die steel usually has a regular shape and a large production volume, it is necessary to design a die steel forging device in order to improve the forging efficiency. Summary of the invention
[0003] The utility model aims to solve the above problems in the prior art and proposes a die steel forging device.
[0004] The purpose of the utility model can be achieved through the following technical solutions: a mold steel forging device, including a frame, characterized in that a bottom column is arranged at the center position of the frame, the bottom column is slidably connected to the frame, a push rod motor is connected to the bottom of the bottom column for its up and down movement, a rotating motor is vertically installed in the bottom column, a mounting column is connected to the output shaft of the rotating motor, the mounting column and the bottom column are rotatably connected, a group of mounting frames are symmetrically installed on the mounting column, a clamping mechanism for clamping the mold steel is installed on the mounting frame, a conveyor belt and a forging base are respectively arranged on both sides of the bottom column, a forging hammer is installed above the forging base, a cooling pool for cooling the mold steel after forging is arranged between the forging base and the conveyor belt, a placing plate is installed in the cooling pool, and the placing plate is connected to a traction mechanism for its up and down movement.
[0005] The working principle of the utility model is as follows: after the mold steel that needs to be forged is transported to the designated position through the conveyor belt, the clamping mechanism is controlled to clamp the mold steel and place it on the forging base under the synchronous drive of the rotating motor and the push rod motor, and then the mold steel is forged by the forging hammer. After the forging is completed, the clamping mechanism is controlled again to place the mold steel on the placement plate, and the placement plate is controlled to sink into the cooling pool by the traction mechanism to cool the mold steel. After cooling, the placement plate is reset by the traction mechanism, and finally the mold steel is transported back to the conveyor belt by the clamping mechanism to complete the forging process; during this period, two pieces of mold steel can be operated at the same time through a set of symmetrical clamping mechanisms.
[0006] The clamping mechanism includes push rod motor 2, guide rod, mounting piece 1, mounting piece 2, clamp plate 1 and clamp plate 2. Clamp plate 1 is fixedly mounted on the mounting frame through mounting piece 1, clamp plate 2 is mounted on the guide rod through mounting piece 2, the guide rod is slidably mounted inside the mounting frame, and the end of the guide rod is connected to push rod motor 2.
[0007] By adopting the above structure, the guide rod is pushed by the push rod motor 2, thereby controlling the movement of the clamping plate 2, which cooperates with the clamping plate 1 to achieve the clamping of the mold steel.
[0008] The traction mechanism includes a traction belt, a guide roller 1, a guide roller 2, a winding roller and a driving motor. The driving motor is installed in a frame at the bottom of the cooling pool. The winding roller is installed on the output shaft of the driving motor. A channel for the traction belt to pass through is provided between the winding roller and the top of the cooling pool. The guide roller 1 and the guide roller 2 are installed from top to bottom in the winding channel. One end of the traction belt is fixed to the side of the placing plate, and the front end passes through the guide roller 1 and the guide roller 2 in sequence to the other end and is then wound around the winding roller.
[0009] With the above structure, the forward and reverse rotation of the winding roller is controlled by the driving motor, thereby controlling the retraction and extension of the traction belt, and finally realizing the lifting and lowering of the placement plate.
[0010] An arc portion is arranged in the cooling pool.
[0011] The above structure is adopted to reduce the friction of the traction belt.
[0012] A protective plate is arranged on the outer side of the forging base.
[0013] The above structure can prevent the debris generated by forging from splashing.
[0014] Compared with the prior art, the die steel forging device has the following advantages: the utility model can realize a fully automated process of forging, cooling and conveying the die steel by setting up an annular processing structure and cooperating with a double-head clamping mechanism, thereby improving the forging efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a structural schematic diagram of the utility model.
[0016] Figure 2 It is a structural schematic diagram of the clamping mechanism in the utility model.
[0017] Figure 3 It is a structural schematic diagram of the traction mechanism in the utility model.
[0018] Figure 4 It is a structural schematic diagram of the central position inside the frame of the utility model.
[0019] In the figure, 1, frame; 2, bottom column; 3, push rod motor 1; 4, rotating motor; 5, mounting column; 6, mounting frame; 7, conveyor belt; 8, forging base; 9, forging hammer; 10, cooling pool; 11, placement plate; 12, push rod motor 2; 13, guide rod; 14, mounting part 1; 15, mounting part 2; 16, clamping plate 1; 17, clamping plate 2; 18, traction belt; 19, guide roller 1; 20, guide roller 2; 21, winding roller; 22, driving motor; 23, arc portion; 24, protective plate. DETAILED DESCRIPTION
[0020] The following are specific embodiments of the present invention and the accompanying drawings to further describe the technical solution of the present invention, but the present invention is not limited to these embodiments.
[0021] like Figure 1-4 As shown, the die steel forging device comprises a frame 1, a bottom column 2 is arranged at the center position of the frame 1, the bottom column 2 is slidably connected to the frame 1, a push rod motor 3 is connected to the bottom of the bottom column 2 for the up and down movement thereof, a rotating motor 4 is vertically installed in the bottom column 2, a mounting column 5 is connected to the output shaft of the rotating motor 4, the mounting column 5 is rotatably connected to the bottom column 2, a group of mounting frames 6 are symmetrically installed on the mounting columns 5, a clamping mechanism for clamping the die steel is installed on the mounting frames 6, a conveyor belt 7 and a forging base 8 are respectively arranged on both sides of the bottom column 2, a forging hammer 9 is installed above the forging base 8, a cooling pool 10 for cooling the die steel after forging is arranged between the forging base 8 and the conveyor belt 7, a placing plate 11 is installed in the cooling pool 10, and the placing plate 11 is connected to a traction mechanism for the up and down movement thereof.
[0022] The conveyor belt 7 in the utility model adopts the existing conveying structure.
[0023] In the utility model, the forging hammer 9 is installed above the forging base 8 through an external connecting frame, and the forging hammer 9 and the forging base 8 are both made of existing die steel forging matching products.
[0024] The clamping mechanism of the utility model rotates counterclockwise as a whole.
[0025] The clamping mechanism includes a push rod motor 12, a guide rod 13, a mounting piece 14, a mounting piece 15, a clamp 16 and a clamp 17. The clamp 16 is fixedly mounted on the mounting frame 6 through the mounting piece 14, and the clamp 17 is mounted on the guide rod 13 through the mounting piece 15. The guide rod 13 is slidably mounted inside the mounting frame 6, and the end of the guide rod 13 is connected to the push rod motor 12.
[0026] In the utility model, the first clamping plate 16 and the second clamping plate 17 are made of the same material as the forged base 8 .
[0027] The traction mechanism includes a traction belt 18, a guide roller 19, a guide roller 20, a winding roller 21 and a driving motor 22. The driving motor 22 is installed in the frame 1 at the bottom of the cooling pool 10. The winding roller 21 is installed on the output shaft of the driving motor 22. A channel for the traction belt 18 to pass through is provided between the winding roller 21 and the top of the cooling pool 10. The guide roller 19 and the guide roller 20 are installed from top to bottom in the winding channel. One end of the traction belt 18 is fixed to the side of the placing plate 11, and the front end should pass through the guide roller 19 and the guide roller 20 in turn to the other end and then be wound on the winding roller 21.
[0028] In the utility model, the outlet of the passage for the traction belt 18 to pass through is located 0.2m above the liquid level of the cooling pool 10 to prevent the liquid in the cooling pool 10 from entering.
[0029] The traction belt 18 of the utility model is a metal belt, which is resistant to high temperature.
[0030] In the utility model, the traction mechanisms on both sides of the placement plate 11 operate synchronously to ensure the overall stability of the placement plate 11.
[0031] An arc-shaped portion 23 is provided in the cooling pool 10 .
[0032] A protective plate 24 is provided on the outer side of the forging base 8 .
[0033] The protective plate 24 in the utility model is made of metal plate.
[0034] The working principle of the utility model is as follows: after the mold steel that needs to be forged is transported to the designated position through the conveyor belt 7, the clamping mechanism is controlled to clamp the mold steel and place it on the forging base 8 under the synchronous drive of the rotating motor 4 and the push rod motor 3, and then the mold steel is forged by the forging hammer 9. After the forging is completed, the clamping mechanism is controlled again to place the mold steel on the placement plate 11, and the placement plate 11 is controlled to sink into the cooling pool 10 by the traction mechanism to cool the mold steel. After cooling, the placement plate 11 is reset by the traction mechanism, and finally the mold steel is transported back to the conveyor belt 7 by the clamping mechanism to complete the forging process; during this period, two pieces of mold steel can be operated at the same time through a set of symmetrical clamping mechanisms.
[0035] In the utility model, each mechanism is connected and driven by the existing technology, and synchronous control is achieved through the control panel.
[0036] The above components are all common standard parts or components known to those skilled in the art, and their structures and principles can be known to those skilled in the art through technical manuals or conventional experimental methods.
[0037] The specific embodiments described herein are merely examples of the spirit of the present invention. Those skilled in the art may make various modifications or additions to the specific embodiments described or replace them in similar ways, but they will not deviate from the spirit of the present invention or exceed the scope defined by the appended claims.
Claims
1. A die steel forging device, comprising a frame (1), characterized in that: A bottom column (2) is arranged at the center of the frame (1), the bottom column (2) is slidably connected to the frame (1), a push rod motor (3) is connected to the bottom of the bottom column (2) for the up and down movement of the bottom column (2), a rotating motor (4) is vertically installed in the bottom column (2), a mounting column (5) is connected to the output shaft of the rotating motor (4), the mounting column (5) is rotatably connected to the bottom column (2), a group of mounting frames (6) are symmetrically installed on the mounting column (5), a clamping mechanism for clamping the mold steel is installed on the mounting frame (6), a conveyor belt (7) and a forging base (8) are respectively arranged on both sides of the bottom column (2), a forging hammer (9) is installed above the forging base (8), a cooling pool (10) for cooling the mold steel after forging is arranged between the forging base (8) and the conveyor belt (7), a placing plate (11) is installed in the cooling pool (10), and the placing plate (11) is connected to a traction mechanism for the up and down movement of the mold steel.
2. A die steel forging device according to claim 1, characterized in that: The clamping mechanism comprises a push rod motor 2 (12), a guide rod (13), a mounting member 1 (14), a mounting member 2 (15), a clamping plate 1 (16) and a clamping plate 2 (17); the clamping plate 1 (16) is fixedly mounted on the mounting frame (6) through the mounting member 1 (14); the clamping plate 2 (17) is mounted on the guide rod (13) through the mounting member 2 (15); the guide rod (13) is slidably mounted inside the mounting frame (6); and the end of the guide rod (13) is connected to the push rod motor 2 (12).
3. A die steel forging device according to claim 1, characterized in that: The traction mechanism comprises a traction belt (18), a guide roller 1 (19), a guide roller 2 (20), a winding roller (21) and a driving motor (22); the driving motor (22) is installed in a frame (1) at the bottom of a cooling pool (10); a winding roller (21) is installed on the output shaft of the driving motor (22); a channel for the traction belt (18) to pass through is provided between the winding roller (21) and the top of the cooling pool (10); a guide roller 1 (19) and a guide roller 2 (20) are installed in the winding channel from top to bottom; one end of the traction belt (18) is fixed to the side of the placing plate (11); the front end passes through the guide roller 1 (19) and the guide roller 2 (20) in sequence from the front end to the other end, and then is wound on the winding roller (21).
4. A die steel forging device according to claim 1, characterized in that: An arc-shaped portion (23) is provided in the cooling pool (10).
5. A die steel forging device according to claim 1, characterized in that: A protective plate (24) is arranged on the outer side of the forging base (8).