Horizontal sawing machine with rotatable mounting seat
By designing rotating units and moving units on the horizontal sawing machine, the automatic rotation and horizontal movement of raw materials are achieved, which solves the problem that existing sawing machines cannot automatically adjust the material angle, and improves cutting efficiency and safety.
Patent Information
- Application Number
- CN202421852427.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-01
- Publication Date
- 2025-05-09
- Estimated Expiration
- 2034-08-01
AI Technical Summary
When cutting metal materials, existing horizontal saw machines cannot automatically adjust the angle of the material, resulting in low cutting efficiency and high working strength.
A horizontal saw machine with rotatable mounting is designed. Through the combination of rotating unit and moving unit, the rotation and horizontal movement of raw materials are realized, and the angle and horizontal position of raw materials are automatically adjusted.
It improves the cutting and processing efficiency of raw materials, reduces the working strength of the working workers, and reduces the operating risks.
Smart Images
Figure CN222843252U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sawing machines, in particular to a horizontal sawing machine with a rotatable mounting seat. Background Art
[0002] Sawing machines are machine tools used to saw various metal materials. They are divided into horizontal and vertical types according to their structure, and semi-automatic, fully automatic, and CNC according to their functions. Horizontal types can be divided into double-column and scissor types.
[0003] However, the horizontal sawing machine in the prior art still has some defects:
[0004] When horizontal sawing machines in the prior art are used to cut materials, most of them cannot adjust the angle of the materials. If the cutting part needs to be changed, the workers can only manually disassemble the materials, adjust the angle of the materials and then fix the materials, which results in low cutting efficiency and high work intensity of the workers during the cutting process. Utility Model Content
[0005] In order to solve the problem that the sawing machine is inconvenient to adjust the angle of the material, resulting in low cutting efficiency and high cutting intensity; the purpose of the utility model is to provide a horizontal sawing machine with a rotatable mounting seat.
[0006] In order to solve the above technical problems, the utility model adopts the following technical solutions: a horizontal sawing machine with a rotatable mounting seat, comprising a sawing machine base frame, a sawing machine mounting frame and a cutting unit, the sawing machine mounting frame is fixedly mounted on the upper surface of the sawing machine base frame, the cutting unit is slidably assembled on the front side of the sawing machine mounting frame, the upper surface of the sawing machine base frame is provided with two fixed seats, the upper surfaces of the two fixed seats are fixedly mounted with round square tubes, the upper surface of the round square tube is fixedly mounted with a base plate, the upper surface of the base plate is provided with a rotating worktable, a rotating unit is provided between the base plate and the rotating worktable, a clamping unit is provided on the rotating worktable, and a moving unit is provided between the sawing machine base frame and the two fixed seats;
[0007] The rotating unit comprises a circular track, a circular groove is provided in the middle of the base plate, the outer wall of the circular track is fixedly connected to the inner wall of the circular groove, two arc blocks are slidably mounted on the circular track, and the upper surfaces of the two arc blocks are fixedly connected to the bottom of the rotating worktable;
[0008] The rotating unit also includes a rotating shaft and a first motor, a rotating rod is fixedly installed on the driving output end of the first motor, one end of the rotating rod and the middle of the rotating shaft are fixedly installed with bevel gears, the two bevel gears are meshed with each other, a driving gear is fixedly installed on one end of the rotating shaft, an internal gear ring is fixedly installed between the two arc blocks, and the driving gear is meshed and connected with the internal gear ring.
[0009] Preferably, the clamping unit comprises two L-shaped clamping plates, and cylinders are fixedly provided on both sides of the rotary worktable, wherein a piston end of one of the cylinders is fixedly connected to a middle portion of an L-shaped clamping plate.
[0010] Preferably, the movable unit comprises a threaded rod, a movable seat is fixedly installed between the two fixed seats, one end of the threaded rod passes through the movable seat and is threadedly rotatably connected to the movable seat, a second motor is fixedly installed on the upper surface of the sawing machine frame, and a driving output end of the second motor is fixedly connected to one end of the threaded rod.
[0011] Preferably, two linear slide rails are fixedly installed on the upper surface of the sawing machine chassis, and two sliders are slidably installed on the two linear slide rails, two of which are fixedly connected to a fixed seat, and the other two sliders are fixedly connected to another fixed seat.
[0012] Compared with the prior art, the beneficial effects of the utility model are:
[0013] In the utility model, the raw materials on the rotating workbench are rotated and moved horizontally through the functions of the rotating unit and the moving unit, and the angle and horizontal position of the raw materials are automatically adjusted, thereby avoiding repeated disassembly and assembly of the raw materials to adjust the position of the raw materials, which leads to low cutting efficiency, thereby effectively improving the cutting and processing efficiency of the raw materials, while reducing the working intensity of the workers during the cutting process and avoiding certain operating risks. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0015] Figure 1 The utility model is a schematic diagram of the overall structure of a horizontal sawing machine with a rotatable mounting base.
[0016] Figure 2 The utility model is a structural schematic diagram of a horizontal sawing machine with a rotatable raw material and a mounting seat.
[0017] Figure 3 It is a schematic diagram of the connection structure of the mobile unit, the clamping unit and the rotating workbench of the utility model.
[0018] Figure 4 It is a schematic diagram of the separation structure of the circular square tube and the fixing seat of the utility model.
[0019] Figure 5It is a schematic diagram of the separation of the base plate and the rotary worktable and the connection structure of the rotary unit of the utility model.
[0020] Figure 6 It is a structural schematic diagram of the rotating unit and the base plate of the utility model.
[0021] In the figure: 1. sawing machine frame; 11. sawing machine mounting frame; 12. fixed seat; 13. circular square tube; 14. base plate; 15. rotating worktable; 2. cutting unit; 3. rotating unit; 4. clamping unit; 5. moving unit; 31. circular track; 32. circular groove; 33. arc block; 34. rotating shaft; 35. first motor; 351. frame plate; 36. rotating rod; 37. bevel gear; 38. driving gear; 39. inner gear ring; 41. L-shaped clamping plate; 42. anti-skid pad; 43. fixed frame; 44. cylinder; 51. threaded rod; 52. bearing seat; 53. moving seat; 54. second motor; 55. linear slide rail; 56. slider; 16. raw materials. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] Example: Figure 1-6As shown, the utility model provides a horizontal sawing machine with a rotatable mounting seat, including a sawing machine base frame 1, a sawing machine mounting frame 11 and a cutting unit 2. The sawing machine mounting frame 11 is fixedly mounted on the upper surface of the sawing machine base frame 1, and the cutting unit 2 is slidably assembled on the front side of the sawing machine mounting frame 11. When the cutting unit 2 performs a cutting operation, the cutting unit 2 rises or falls vertically on the sawing machine mounting frame 11, and the cutting of the raw material 16 is completed by the assembled saw blade. This is a prior art and will not be described in detail here. Two fixed seats 12 are provided on the upper surface of the sawing machine base frame 1, and a circular square tube 13 is fixedly mounted on the upper surface of the two fixed seats 12. A base plate 14 is fixedly mounted on the upper surface of the circular square tube 13. A rotating worktable 15 is provided on the upper surface of the base plate 14. The base plate 14 and the rotary table 15 are connected to each other. A rotating unit 3 is provided between the rotating worktables 15, a clamping unit 4 is provided on the rotating worktable 15, and a moving unit 5 is provided between the sawing machine chassis 1 and the two fixed seats 12. By providing the rotating unit 3, the rotating unit 3 can rotate the rotating worktable 15. When the raw material 16 to be cut is placed above the rotating worktable 15, the rotating worktable 15 can rotate the raw material 16 synchronously. By providing the clamping unit 4, the clamping unit 4 can clamp the raw material 16 above the rotating worktable 15. By providing the moving unit 5, the moving unit 5 can horizontally move the rotating worktable 15 through the fixed seat 12, the circular square tube 13 and the base plate 14, so as to change the horizontal position of the raw material 16, so as to facilitate cutting of multiple parts of the raw material 16.
[0024] The rotating unit 3 includes a circular track 31, a circular groove 32 is opened in the middle of the base plate 14, the outer wall of the circular track 31 and the inner wall of the circular groove 32 are fixedly connected, two arc blocks 33 are slidably installed on the circular track 31, and the upper surfaces of the two arc blocks 33 are fixedly connected to the bottom of the rotating table 15. By driving the arc blocks 33 to slide in a circle on the circular track 31, the arc blocks 33 can rotate the rotating table 15;
[0025] The rotating unit 3 also includes a rotating shaft 34 and a first motor 35. A rotating rod 36 is fixedly installed at the driving output end of the first motor 35. Bevel gears 37 are fixedly installed at one end of the rotating rod 36 and the middle of the rotating shaft 34. The two bevel gears 37 are meshed with each other. A driving gear 38 is fixedly installed at one end of the rotating shaft 34. An internal gear ring 39 is fixedly installed between the two arc blocks 33. The driving gear 38 is meshed and connected with the internal gear ring 39. By starting the first motor 35, the driving shaft of the first motor 35 can rotate the rotating rod 36. The rotating rod 36 can rotate the rotating shaft 34 through the two bevel gears 37. The rotating shaft 34 can drive the internal gear ring 39 to rotate through the driving gear 38. The internal gear ring 39 can make the arc block 33 slide circumferentially on the circular track 31.
[0026] A frame plate 351 is fixedly mounted on the inner wall of the circular square tube 13 . The first motor 35 is fixedly mounted on one end of the frame plate 351 . One end of the rotating shaft 34 away from the driving gear 38 is rotatably connected to the other end of the frame plate 351 .
[0027] The clamping unit 4 includes two L-shaped clamping plates 41, and cylinders 44 are fixedly provided on both sides of the rotating worktable 15, wherein the piston end of one cylinder 44 is fixedly connected to the middle part of an L-shaped clamping plate 41. By setting the cylinder 44 and the L-shaped clamping plate 41, when the raw material 16 is placed above the rotating worktable 15, the piston end of the cylinder 44 pushes the L-shaped clamping plate 41 to move horizontally toward the raw material 16, and the L-shaped clamping plate 41 can clamp the raw material 16, thereby improving the stability during the cutting process, and at the same time can ensure that the rotating worktable 15 drives the raw material 16 to rotate synchronously.
[0028] Anti-skid pads 42 are fixedly installed on opposite sides of the two L-shaped clamping plates 41. By providing the anti-skid pads 42, the L-shaped clamping plates 41 can clamp the raw material 16 through the anti-skid pads 42. At the same time, the anti-skid pads 42 can improve the stability of the clamped raw material 16.
[0029] Fixing frames 43 are fixedly mounted on both sides of the rotary workbench 15 , and one cylinder 44 is fixedly mounted on one end of one of the fixing frames 43 .
[0030] The moving unit 5 includes a threaded rod 51, and a moving seat 53 is fixedly installed between the two fixed seats 12. One end of the threaded rod 51 passes through the moving seat 53 and is threadedly rotatably connected to the moving seat 53. A second motor 54 is fixedly installed on the upper surface of the sawing machine frame 1. The driving output end of the second motor 54 is fixedly connected to one end of the threaded rod 51. By turning on the second motor 54, the driving shaft of the second motor 54 can rotate the threaded rod 51, and the threaded rod 51 can drive the moving seat 53 to move horizontally. The moving seat 53 can make the rotating worktable 15 move horizontally on the sawing machine frame 1 through the fixed seat 12, the circular square tube 13 and the base plate 14, so that the raw material 16 on the rotating worktable 15 can move horizontally synchronously.
[0031] A bearing seat 52 is fixedly mounted on the upper surface of the sawing machine base frame 1 , and the other end of the threaded rod 51 is rotatably connected to the bearing seat 52 .
[0032] Two linear slide rails 55 are fixedly installed on the upper surface of the sawing machine base 1, and two sliders 56 are slidably installed on the two linear slide rails 55, two of which are fixedly connected to a fixed seat 12, and the other two sliders 56 are fixedly connected to another fixed seat 12. By setting the linear slide rails 55 and the sliders 56, the sliders 56 can only slide horizontally on the linear slide rails 55, so that the movable seat 53 is guided in the horizontal direction through the fixed seat 12, so that the movable seat 53 can only keep moving in the horizontal direction.
[0033] Working principle: When the raw material 16 needs to be cut, the operator first places the raw material 16 to be cut on the top of the rotating worktable 15, and then starts the two cylinders 44 at the same time. The piston ends of the two cylinders 44 extend to push the two L-shaped clamping plates 41 closer to each other. The two L-shaped clamping plates 41 clamp the raw material 16 on the rotating worktable 15 through the two anti-slip pads 42;
[0034] Then, the operator turns on the second motor 54, the driving shaft of the second motor 54 rotates the threaded rod 51, the threaded rod 51 drives the moving seat 53 to move horizontally, the moving seat 53 moves the rotating table 15 horizontally on the sawing machine frame 1 through the two fixed seats 12, the circular square tube 13 and the base plate 14, and the raw material 16 on the rotating table 15 moves horizontally synchronously, so as to adjust the horizontal position of the raw material 16, so that the part to be cut and the saw blade of the cutting unit 2 are vertically corresponding;
[0035] When it is necessary to cut other parts, the operator turns on the first motor 35, the driving shaft of the first motor 35 rotates the rotating rod 36, the rotating rod 36 rotates the rotating shaft 34 through the two bevel gears 37, the rotating shaft 34 drives the inner gear ring 39 to rotate through the driving gear 38, the inner gear ring 39 makes the two arc blocks 33 slide in a circle on the circular track 31, the two arc blocks 33 rotate the raw material 16 through the rotating worktable 15, so that the part of the raw material 16 to be cut and processed is vertically corresponding to the saw blade of the cutting unit 2;
[0036] After the adjustment is completed, the operator starts the cutting unit 2 to work, and the cutting unit 2 vertically descends along the sawing machine mounting frame 11, and the saw blade of the cutting unit 2 rotates, and the cutting process of the raw material 16 can be completed after contact.
[0037] Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include these modifications and variations.
Claims
1. A horizontal sawing machine with a rotatable mounting seat, comprising a sawing machine base frame (1), a sawing machine mounting frame (11) and a cutting unit (2), wherein the sawing machine mounting frame (11) is fixedly mounted on the upper surface of the sawing machine base frame (1), and the cutting unit (2) is slidably mounted on the front side of the sawing machine mounting frame (11), characterized in that: The upper surface of the sawing machine chassis (1) is provided with two fixed seats (12), and a circular square tube (13) is fixedly installed on the upper surface of the two fixed seats (12), and a base plate (14) is fixedly installed on the upper surface of the circular square tube (13), and a rotating table (15) is provided on the upper surface of the base plate (14), and a rotating unit (3) is provided between the base plate (14) and the rotating table (15), and a clamping unit (4) is provided on the rotating table (15), and a moving unit (5) is provided between the sawing machine chassis (1) and the two fixed seats (12); The rotating unit (3) comprises a circular track (31), a circular groove (32) is provided in the middle of the base plate (14), the outer wall of the circular track (31) and the inner wall of the circular groove (32) are fixedly connected, two arc blocks (33) are slidably mounted on the circular track (31), and the upper surfaces of the two arc blocks (33) are fixedly connected to the bottom of the rotating workbench (15); The rotating unit (3) further comprises a rotating shaft (34) and a first motor (35); a rotating rod (36) is fixedly mounted on a driving output end of the first motor (35); a bevel gear (37) is fixedly mounted on one end of the rotating rod (36) and the middle of the rotating shaft (34); the two bevel gears (37) are meshed with each other; a driving gear (38) is fixedly mounted on one end of the rotating shaft (34); an inner gear ring (39) is fixedly mounted between the two arc blocks (33); and the driving gear (38) is meshedly connected with the inner gear ring (39).
2. The horizontal sawing machine with a rotatable mounting seat as claimed in claim 1, characterized in that: A frame plate (351) is fixedly mounted on the inner wall of the circular square tube (13); the first motor (35) is fixedly mounted on one end of the frame plate (351); and one end of the rotating shaft (34) away from the driving gear (38) is rotatably connected to the other end of the frame plate (351).
3. The horizontal sawing machine with a rotatable mounting seat as claimed in claim 1, characterized in that: The clamping unit (4) comprises two L-shaped clamping plates (41), and cylinders (44) are fixedly provided on both sides of the rotary worktable (15), wherein a piston end of one of the cylinders (44) is fixedly connected to the middle of an L-shaped clamping plate (41).
4. The horizontal sawing machine with a rotatable mounting seat as claimed in claim 3, characterized in that: Anti-slip pads (42) are fixedly mounted on opposite sides of the two L-shaped clamping plates (41).
5. The horizontal sawing machine with a rotatable mounting seat as claimed in claim 3, characterized in that: Fixed frames (43) are fixedly mounted on both sides of the rotating workbench (15), and one of the cylinders (44) is fixedly mounted on one end of one of the fixed frames (43).
6. The horizontal sawing machine with a rotatable mounting seat as claimed in claim 1, characterized in that: The moving unit (5) comprises a threaded rod (51), a moving seat (53) is fixedly mounted between the two fixed seats (12), one end of the threaded rod (51) passes through the moving seat (53) and is threadedly rotatably connected to the moving seat (53), a second motor (54) is fixedly mounted on the upper surface of the sawing machine base (1), and a driving output end of the second motor (54) is fixedly connected to one end of the threaded rod (51).
7. The horizontal sawing machine with a rotatable mounting seat as claimed in claim 6, characterized in that: A bearing seat (52) is fixedly mounted on the upper surface of the sawing machine base frame (1), and the other end of the threaded rod (51) is rotatably connected to the bearing seat (52).
8. The horizontal sawing machine with a rotatable mounting seat as claimed in claim 6, characterized in that: Two linear slide rails (55) are fixedly mounted on the upper surface of the sawing machine chassis (1), and two sliders (56) are slidably mounted on the two linear slide rails (55), two of the sliders (56) are fixedly connected to a fixed seat (12), and the other two sliders (56) are fixedly connected to another fixed seat (12).