Cutting device for cable bridge production

By designing a cable tray cutting device containing multiple cutting components, the problems of cumbersome and inefficient cutting process in the prior art are solved, and efficient and precise cutting of the cable tray is achieved.

CN119973223AInactive Publication Date: 2025-05-13HEBEI FUTUO HUASHUO ELECTRIC CO LTD

Patent Information

Application Number
CN202510406541.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-02
Publication Date
2025-05-13
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing cutting devices for cable tray production require different equipment when cutting the two side walls and bottom surfaces of the bridge. The process is cumbersome and the cutting efficiency is inefficient.

Method used

A cutting device including a swing cutting assembly, an adjustment assembly, an alternating swing assembly, a scratch assembly and a bevel cutting assembly is designed. Through the cooperation of these components, the vertical cutting of the two side walls of the cable tray, the bottom scratch, the position limit and the side wall bevel cutting are achieved.

Benefits of technology

It avoids the tedious process of traditional manual cutting, greatly shortens the overall cutting time, improves production efficiency, and improves cutting stability and accuracy.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a cutting device for cable bridge production, and particularly relates to the technical field of cable bridge production, the cutting device comprises a workbench, a swing cutting assembly is arranged at the upper end of the workbench, an adjusting assembly is arranged at the front end of the swing cutting assembly, and an alternate swing assembly is arranged at the lower end of the swing cutting assembly; a scratching assembly is arranged at the front end of the alternate swing assembly, a limiting assembly is arranged at the lower end of the swing cutting assembly, and a beveling assembly is arranged on the front side of the upper end of the workbench. Through cooperation of all the assemblies, the cable bridge can sequentially complete a series of operation such as vertical cutting, bottom surface scratching, position limiting and side wall inclined cutting on the two side walls, and the swing cutting assembly, the adjusting assembly, the alternate swing assembly and the scratching assembly can synchronously complete linear cutting and bottom scratching on the side walls of the bridge. And then beveling is conducted through the beveling assembly, the overall cutting time is greatly shortened, and the production efficiency is improved.
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Description

Technical Field

[0001] The invention relates to the technical field of cable bridge production, and in particular to a cutting device for cable bridge production. Background Art

[0002] In the field of modern industry and construction, cable trays are widely used as key facilities for laying cables, covering multiple industries such as electricity, communications, and construction. With the rapid development of various industries, the demand for cable trays has put forward higher requirements in terms of quantity and quality, which makes the production technology of cable trays face many challenges. When making bridge elbows, such as horizontal or vertical turns, it is necessary to manually cut triangles on both sides of the bridge and scratch the bottom surface for subsequent bending. However, this manual cutting method has many disadvantages. From the perspective of efficiency, manual operation is slow, and it takes a lot of time to complete the cutting of a cable tray. The cutting accuracy is also difficult to guarantee. For example, the angle and side length of the cut triangle have large deviations, and the depth of the bottom scratch is inconsistent. These errors will affect the subsequent bending accuracy and overall quality of the cable tray.

[0003] Chinese patent announcement number CN222520133U discloses a cutting device for cable tray production, including a main body, a welding foot fixedly connected to the bottom surface of the main body, a bracket fixedly connected to the surface of the main body, a first clamping plate fixedly connected to the surface of the main body, an adjustment mechanism provided on the surface of the main body, a cutting mechanism provided on the surface of the bracket, and a buffer plate fixedly connected to the surface of the main body. The cutting device for cable tray production, through the setting of the cutting mechanism, when it is necessary to cut the cable tray, firstly operates the drive motor, and after the two sets of drive motors are operated, they will simultaneously drive the threaded rod to rotate, and the connecting plate at this time will convert the rotation of the threaded rod into linear motion, and because the limit block is limited by the limit groove, the connecting plate will move straight downward to place the cutter on the surface of the cable tray to cut the cable tray, thereby improving the cutting accuracy and efficiency;

[0004] However, in actual use, the above device often needs to use different equipment to cut the two side walls and the bottom surface of the bridge frame respectively, and the process is cumbersome and the cutting efficiency is low. Summary of the invention

[0005] The main purpose of the present invention is to provide a cutting device for cable tray production, which can effectively solve the problem of needing to use different equipment to cut the side wall and bottom of the tray, the process is cumbersome and the cutting efficiency is low.

[0006] To achieve the above object, the technical solution adopted by the present invention is:

[0007] A cutting device for cable tray production comprises a workbench, wherein a through slot is provided at the upper end of the workbench, a hydraulic device is installed on the rear side of the upper end of the workbench, a push plate is fixedly connected to the output end of the hydraulic device, a swing cutting assembly is arranged at the upper end of the workbench, an adjustment assembly is arranged at the front end of the swing cutting assembly, an alternating swing assembly is arranged at the lower end of the swing cutting assembly, a scratch assembly is arranged at the front end of the alternating swing assembly, a limiting assembly is arranged at the lower end of the swing cutting assembly, and a beveling assembly is arranged on the front side of the upper end of the workbench.

[0008] Preferably, the swing cutting assembly includes two support seats fixedly connected to the upper end of the workbench, the upper ends of the two support seats are commonly fixedly connected to a fixed table, a sliding groove is provided on the upper side of the front end of the fixed table, a U-shaped groove is provided at the front end of the fixed table, the rear end of the fixed table is fixedly connected to a fixed seat 1, a motor is fixedly installed at the front end of the fixed seat 1, the output end of the motor is fixedly connected to a rotating arm, the front end of the rotating arm is fixedly connected to a limiting block 1, the upper ends of the two support seats are commonly fixedly connected to a support frame 1, the front end of the support frame 1 is rotatably connected to a swing arm, the inner surface of the swing arm is slidably connected to the outer surface of the limiting block 1, the front end of the swing arm is fixedly connected to a fan-shaped tooth, the lower end of the fan-shaped tooth is meshed with a gear, the front end of the gear is fixedly connected to a rotating shaft 1, and the outer surface of the rotating shaft 1 is rotatably connected to the fixed table.

[0009] Preferably, the front end of the rotating shaft one is fixedly connected to the connecting shaft one, the inner surface of the connecting shaft one is slidably connected to the connecting shaft two, the rear end of the connecting shaft two is rotatably connected to the limiting block two, the outer surface of the limiting block two is slidably connected to the U-shaped groove, the inner surface of the sliding groove is slidably connected to the sliding block, the inner surface of the sliding block is slidably connected to the lifting seat, the lower end of the lifting seat is fixedly mounted with a circular saw one, and a laser ranging sensor one is arranged on one side of the through groove.

[0010] Preferably, the adjustment assembly includes a plurality of circular holes at the front end of the lifting seat, the inner surfaces of the circular holes located in the middle of the lifting seat are rotatably connected with bolts, the outer surface of the connecting shaft 2 is provided with a thread groove, and the outer surface of the bolt is threadedly connected to the thread groove.

[0011] Preferably, the alternating swinging assembly includes a limit seat 1 fixedly connected to both sides of the rear end of a fixed seat 1, the inner surfaces of the two limit seats 1 are slidably connected to a sliding rod 1, the ends of the two sliding rods 1 that are close to each other are in contact with the lower end of the outer surface of the swing arm, the ends of the two sliding rods 1 that are away from each other are rotatably connected to a movable plate, the ends of the two support seats that are away from each other are rotatably connected to a limit seat 2, and the inner surfaces of the two limit seats 2 are rotatably connected to the two movable plates respectively.

[0012] Preferably, the lower end of the workbench is fixedly connected to two limit seats three, the inner surfaces of the two limit seats three are slidably connected to sliding rods two, the ends of the two sliding rods two that are away from each other are fixedly connected to fixed plates, the sides of the two fixed plates that are away from each other are respectively in contact with the lower ends of the movable plates on the same side, the ends of the two sliding rods two that are close to each other are fixedly connected to connecting blocks, the ends of the two connecting blocks that are away from each other are fixedly connected to springs, and the ends of the two springs that are away from each other are respectively fixedly connected to the two limit seats three.

[0013] Preferably, the scratching assembly includes a support frame 2 fixedly connected to the lower end of the workbench, the inner surface of the support frame 2 is fixedly connected to a limiting rod 1, the outer surface of the limiting rod 1 is slidably connected to two limiting blocks 3, the upper ends of the two limiting blocks 3 are fixedly connected to adjusting blocks, the rear ends of the two adjusting blocks are respectively fixedly connected to the connecting blocks on the same side, the inner surfaces of the two adjusting blocks are rotatably connected to threaded columns, the outer surfaces of the two threaded columns are threadedly connected to threaded sleeves, the rear ends of the two threaded sleeves are slidably connected to the limiting column 1, the two ends of the two limiting columns are respectively fixedly connected to the two adjusting blocks, the upper ends of the two threaded sleeves are fixedly connected to diamond tools, the outer surfaces of the two diamond tools are respectively slidably connected to the outer surfaces of the two adjusting blocks, the upper ends of the two diamond tools are commonly slidably connected to the through groove, and the upper ends of the two threaded columns are fixedly connected to handles.

[0014] Preferably, the limit assembly includes a limit seat four fixedly connected to the upper end of a fixed seat one, the outer surface of the limit seat four is slidably connected to a mounting block, the upper end of the mounting block is fixedly installed with a hydraulic device two, both ends of the hydraulic device two are rotatably connected to a connecting rod one, the sides of the two support seats that are close to each other are rotatably connected to a limit seat five, the lower and middle sides of the two connecting rods one are respectively rotatably connected to the limit seats five on the same side, the lower ends of the two connecting rods one are rotatably connected to a connecting rod two, the ends of the two connecting rods two that are close to each other are rotatably connected to a clamping block, the ends of the two clamping blocks that are close to each other are provided with rollers, the ends of the two clamping blocks that are away from each other are fixedly connected to a telescopic rod, and the ends of the two telescopic rods that are away from each other are respectively fixedly connected to the support seat on the same side.

[0015] Preferably, the two connecting rods are fixedly connected to an L-shaped connecting rod on one side close to each other, and the two L-shaped connecting rods are rotatably connected to a sliding column on one end close to each other. The lower end of the sliding column is fixedly connected to a pressure plate, and the lower end of the fixed seat is fixedly connected to a limiting column two, and the outer surface of the limiting column two is slidably connected to the sliding column.

[0016] Preferably, the beveling assembly includes a fixed seat 2 fixedly connected to the front side of the upper end of the workbench, a hydraulic device 3 is fixedly installed on the right end of the fixed seat 2, a sliding connecting block is fixedly connected to the output end of the hydraulic device 3, a circular saw 2 is fixedly installed on the lower end of the sliding connecting block, a limiting rod 2 is fixedly connected to the inner surface of the fixed seat 2, the outer surface of the limiting rod 2 is slidably connected to the sliding connecting block, and a laser ranging sensor 2 is installed on the right side wall of the inner surface of the fixed seat 2.

[0017] Compared with the prior art, the present invention has the following beneficial effects:

[0018] 1. Through the coordination between various components, the present invention enables the cable bridge to complete a series of operations such as vertical cutting of the two side walls, bottom scratching, position limiting and side wall beveling in sequence after being placed in the specified position. Among them, the swing cutting component, adjustment component, alternating swing component and scratching component can synchronously complete the straight line cutting and bottom scratching of the side wall of the bridge, and then the beveling component is used to perform beveling, which avoids the tedious process of manual cutting in the traditional way as a whole, greatly shortens the overall cutting time, and improves production efficiency.

[0019] 2. The present invention drives the circular saw 1 and the alternating swinging assembly to work simultaneously through the swinging cutting assembly. The circular saw 1 follows the lifting seat to cut the vertical lines of the triangles on both side walls of the bridge frame in the reciprocating swing. The alternating swinging assembly drives the scratching assembly to synchronously scratch the bottom surface of the bridge frame, and controls the scratching depth by adjusting the height of the diamond tool. The whole can smoothly complete the synchronization of multiple actions such as the cutting of the side walls of the bridge frame and the scratching of the bottom, which greatly shortens the time required for a single cutting and improves the overall cutting efficiency.

[0020] 3. The present invention can achieve a dual effect by pushing and pulling two pairs of connecting rods through the hydraulic device. Pushing the connecting rod can allow the clamping block to accurately limit the two sides of the cable bridge before cutting, and keep the cable bridge in a straight line during the displacement to avoid tilting. Pulling the connecting rod can control the downward pressure of the pressure plate, limit the cable bridge in the cutting state, prevent the bridge from moving, effectively avoid shaking and displacement during the cutting process, ensure the stability and accuracy of cutting, and reduce the scrap rate. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0022] Figure 2 It is a schematic diagram of the structure of the swing cutting assembly of the present invention;

[0023] Figure 3 It is a partial structural schematic diagram of the swing cutting assembly of the present invention;

[0024] Figure 4It is a structural schematic diagram of the swing arm of the present invention;

[0025] Figure 5 It is a structural schematic diagram of the alternating swing assembly of the present invention;

[0026] Figure 6 It is a schematic diagram of the structure of the scratching assembly of the present invention;

[0027] Figure 7 It is a partial structural schematic diagram of the scratching assembly of the present invention;

[0028] Figure 8 It is a partial structural schematic diagram of the limiting assembly of the present invention;

[0029] Fig. 9 It is a structural schematic diagram of the limiting assembly of the present invention;

[0030] Fig.10 It is a schematic diagram of another state structure of the limit assembly of the present invention;

[0031] Fig.11 It is a schematic structural diagram of the beveling assembly of the present invention;

[0032] Fig.12 This is a schematic diagram of the cable bridge of the present invention after cutting.

[0033] In the figure: 1. workbench; 11. through slot; 12. hydraulic device 1; 13. push plate; 2. swing cutting assembly; 21. support seat; 22. fixed table; 221. sliding slot; 222. U-shaped slot; 23. fixed seat 1; 24. motor; 25. rotating arm; 251. limit block 1; 26. support frame 1; 27. swing arm; 28. sector tooth; 29. ​​gear; 210. rotating shaft 1; 211. connecting shaft 1; 212. connecting shaft 2; 213. limit block 2; 214. sliding block; 215. lifting seat; 216. circular saw 1; 217. laser ranging sensor 1; 3. adjustment assembly; 31. round hole; 32. bolt; 33. threaded groove; 4. alternating swing assembly; 41. limit seat 1; 42. sliding rod 1; 43. movable plate; 44. limit seat 2; 45. limit seat 3; 46. ​​Sliding rod 2; 47. Fixed plate; 48. Connecting block; 49. Spring; 5. Scratching assembly; 51. Support frame 2; 52. Limiting rod 1; 53. Limiting block 3; 54. Adjusting block; 55. Threaded column; 56. Threaded sleeve; 57. Limiting column 1; 58. Diamond tool; 59. Grip; 6. Limiting assembly; 61. Limiting seat 4; 62. Mounting block; 63. Hydraulic device 2; 64. Connecting rod; 65. Screw rod; 66. Screw rod; 67. Screw rod; 68. Screw rod; 69. Screw rod; 70. Screw rod; 71. Screw rod; 72. Screw rod; 73. Screw rod; 74. Screw rod; 75. Screw rod; 76. Screw rod; 77. Screw rod; 78. Screw rod; 79. Screw rod; 80. Screw rod; 81. Screw rod; 82. Screw rod; 83. Screw rod; 84. Screw rod; 85. Screw rod; 86. Screw rod; 87. Screw rod; 88. Screw rod; 89. Screw rod; 90. Screw rod; 91. Screw rod; 92. Screw rod; 93. Screw rod; 94. Screw rod; 95. Screw rod; 96. Screw rod; 97. Screw rod; 98. Screw rod; 99. Screw rod; 100. Screw rod; 101. Screw rod; 102. Screw rod; Rod one; 65, limit seat five; 66, connecting rod two; 67, clamping block; 671, roller; 68, telescopic rod; 69, L-shaped connecting rod; 611, sliding column; 612, pressure plate; 613, limit column two; 7, bevel cutting assembly; 72, fixed seat two; 73, hydraulic device three; 74, sliding connecting block; 75, circular saw two; 76, limit rod two; 77, laser ranging sensor two; 8, rear bridge frame after cutting. DETAILED DESCRIPTION

[0034] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.

[0035] Embodiment 1, as Figure 1-2 As shown, a cutting device for cable tray production includes a workbench 1, a through groove 11 is opened at the upper end of the workbench 1, and the through groove 11 is convenient for scratching the bottom of the tray, a hydraulic device 12 is installed on the rear side of the upper end of the workbench 1, and a push plate 13 is fixedly connected to the output end of the hydraulic device 12, a swing cutting assembly 2 is arranged at the upper end of the workbench 1, an adjusting assembly 3 is arranged at the front end of the swing cutting assembly 2, an alternating swing assembly 4 is arranged at the lower end of the swing cutting assembly 2, and a scratching assembly 5 is arranged at the front end of the alternating swing assembly 4, which is convenient for scratching the bottom of the tray, a limiting assembly 6 is arranged at the lower end of the swing cutting assembly 2, and a beveling assembly 7 is arranged on the front side of the upper end of the workbench 1, and the cable tray can be beveled in this step.

[0036] Therefore, through the coordination between various components, the present solution enables the cable tray to complete a series of operations such as vertical cutting of the two side walls, bottom scratching, position limiting and side wall beveling in sequence after being placed in the specified position. Among them, the swing cutting component 2, the adjustment component 3, the alternating swinging component 4 and the scratching component 5 can synchronously complete the straight line cutting and bottom scratching of the side wall of the cable tray, and then the beveling component 7 is used to perform beveling, which avoids the tedious process of manual cutting under the traditional method as a whole, greatly shortens the overall cutting time, and improves production efficiency.

[0037] Embodiment 2: Based on embodiment 1, this embodiment is to achieve the effect of synchronously completing the straight-line cutting of both side walls of the bridge frame and the scratching of the bottom.

[0038] See also Figure 1-7 The swing cutting assembly 2 includes two support seats 21 fixedly connected to the upper end of the workbench 1, the upper ends of the two support seats 21 are commonly fixedly connected to a fixed table 22, a sliding groove 221 is provided on the upper side of the front end of the fixed table 22, a U-shaped groove 222 is provided at the front end of the fixed table 22, a fixed seat 23 is fixedly connected to the rear end of the fixed table 22, a motor 24 is fixedly installed at the front end of the fixed seat 23, a rotating arm 25 is fixedly connected to the output end of the motor 24, and a limiting block 251 is fixedly connected to the front end of the rotating arm 25, the upper ends of the two support seats 21 are commonly fixedly connected to a support frame 26, and a swing arm 27 is rotatably connected to the front end of the support frame 26, the inner surface of the swing arm 27 is slidably connected to the outer surface of the limiting block 251, the front end of the swing arm 27 is fixedly connected to a sector tooth 28, and the lower end of the sector tooth 28 is meshingly connected to a gear 29, the front end of the gear 29 is fixedly connected to a rotating shaft 210, and the outer surface of the rotating shaft 210 is rotatably connected to the fixed table 22.

[0039] Specifically, the sliding groove 221 can limit the sliding block 214 so that it can slide left and right stably;

[0040] Furthermore, when the gear 29 is meshed with the sector teeth 28, the gear 29 will continuously rotate half a circle back and forth, and drive the rotating shaft 1 210 and the connecting shaft 1 211 to rotate together;

[0041] The sliding connection between the first connecting shaft 211 and the second connecting shaft 212 is to prevent the second limiting block 213 from getting stuck when rotating in the U-shaped groove 222 .

[0042] See also Figure 2-4The front end of the rotating shaft 210 is fixedly connected to the connecting shaft 1 211, the inner surface of the connecting shaft 1 211 is slidably connected to the connecting shaft 2 212, the rear end of the connecting shaft 212 is rotatably connected to the limiting block 213, the outer surface of the limiting block 213 is slidably connected to the U-shaped groove 222, the inner surface of the sliding groove 221 is slidably connected to the sliding block 214, the inner surface of the sliding block 214 is slidably connected to the lifting seat 215, the lower end of the lifting seat 215 is fixedly installed with a circular saw 1 216, and a laser ranging sensor 1 217 is arranged on one side of the through groove 11.

[0043] The laser distance sensor 217 mentioned above is a phase-type laser distance sensor in the prior art, which is mainly composed of a laser transmitting module, a laser receiving module, a modulator, a signal processor and a communication module. It calculates the distance by modulating the emitted laser and then comparing the phase difference between the emitted light and the received light;

[0044] When the cable tray moves forward, the sensor works as follows: the laser transmitting module, under the action of the modulator, emits a continuous laser beam modulated by a specific frequency. This laser beam is directed to the cable tray. The laser is reflected after encountering the cable tray. The reflected light is received by the laser receiving module. As the tray moves forward, the propagation distance of the reflected light changes, and a phase difference will occur between the received light and the emitted light. The signal processor detects and analyzes the phase difference between the emitted light and the received light. For example, when the tray moves forward by 20 cm, the signal processor converts the phase difference into the corresponding distance change value according to the pre-set algorithm, that is, it determines that the tray has moved by 20 cm. The signal processor sends the calculated moving distance data to the control center through communication modules such as serial communication and Ethernet communication. After receiving the data, the control center can control subsequent cutting and other operations accordingly based on this information.

[0045] Furthermore, the circular saw 216 is also a conventional technical field in the prior art, and its core is a high-speed rotating circular saw blade. The motor drives the saw blade to rotate at high speed. When the sharp teeth on the saw blade contact the bridge frame, they cut into the material by relying on the powerful kinetic energy generated by the high-speed rotation, and rely on the continuous cutting action of the saw teeth on the material to achieve cutting of the side wall of the bridge frame.

[0046] See also Figure 4 The adjustment component 3 includes a plurality of circular holes 31 at the front end of the lifting seat 215, and the inner surface of the circular hole 31 located in the middle of the lifting seat 215 is rotatably connected with a bolt 32, and the outer surface of the connecting shaft 212 is provided with a thread groove 33, and the outer surface of the bolt 32 is threadedly connected with the thread groove 33.

[0047] Furthermore, the bolts 32 are placed in the circular holes 31 at different heights and connected to the thread grooves 33 in order to adjust the height of the reciprocating lifting of the lifting seat 215, thereby controlling the cutting depth of the bridge frame by the circular saw 216.

[0048] Then, the hydraulic device 12 is started first to drive the push plate 13 to push the cable bridge to move. When the laser distance sensor 217 determines that the bridge has reached the specified position, the hydraulic device 12 is turned off, and the motor 24 and the circular saw 216 are started. The motor 24 can drive the rotating arm 25 and the limit block 251 to rotate. During the rotation process, the limit block 251 will drive the swing arm 27 and the fan-shaped tooth 28 to swing back and forth synchronously, so that the gear 29 rotates back and forth, and further the gear 29 drives the rotating shaft 1 210, the connecting shaft 1 211, the connecting shaft 212 and the limit block 213 to swing left and right. During the swinging process, the limit block 213 slides in the U-shaped groove 222.

[0049] After the bolt 32 is passed through any of the circular holes 31 and the bolt 32 is threadedly connected with the thread groove 33, the connecting shaft 1 211 and the connecting shaft 212 can drive the lifting seat 215 to slide up and down in the sliding block 214 when they rotate back and forth. Synchronously, the sliding block 214 also slides back and forth in the sliding groove 221 along with the lifting seat 215, so that the lifting seat 215 can be stably lifted and lowered during the swinging process.

[0050] The circular saw 216 can follow the lifting seat 215 to vertically cut the vertical side walls on both sides of the cable tray.

[0051] See also Figure 5-6 The alternating swing component 4 includes a limit seat 41 fixedly connected to both sides of the rear end of the fixed seat 23, the inner surfaces of the two limit seats 41 are slidably connected with a sliding rod 42, the ends of the two sliding rods 42 close to each other are in contact with the lower end of the outer surface of the swing arm 27, the ends of the two sliding rods 42 away from each other are rotatably connected with a movable plate 43, the ends of the two support seats 21 away from each other are rotatably connected with a limit seat 24, and the inner surfaces of the two limit seats 44 are rotatably connected with the two movable plates 43 respectively.

[0052] Furthermore, the swing arm 27 will alternately contact the two sliding rods 42 during the swinging process, pushing the sliding rod 42 to move outward, thereby pushing the movable plate 43 to flip the angle, wherein the limit seat 44 can limit the movable plate 43, so that the movable plate 43 rotates with the limit seat 44 as the axis.

[0053] The lower end of the workbench 1 is fixedly connected to two limit seats 3 45, the inner surfaces of the two limit seats 3 45 are slidably connected to sliding rods 2 46, the ends of the two sliding rods 2 46 that are away from each other are fixedly connected to fixed plates 47, the sides of the two fixed plates 47 that are away from each other are respectively in contact with the lower ends of the movable plates 43 on the same side, the ends of the two sliding rods 2 46 that are close to each other are fixedly connected to connecting blocks 48, the ends of the two connecting blocks 48 that are away from each other are fixedly connected to springs 49, and the ends of the two springs 49 that are away from each other are respectively fixedly connected to the two limit seats 3 45.

[0054] Furthermore, the spring 49 can drive the connecting block 48 to reset and wait for the next impact of the movable plate 43 .

[0055] Furthermore, when the swing arm 27 swings left and right, it will alternately hit the sliding rods 42 on both sides. When the sliding rod 42 on the left is hit, it will drive the movable plate 43 to tilt outward, so that the lower end of the movable plate 43 hits the fixed plate 47, so that the fixed plate 47 pushes the sliding rod 46 and the connecting block 48 to move toward the middle. In this state, the sliding rod 42 on the right is in the initial state and remains motionless under the pull of the sliding rod 46. When the swing arm 27 hits the right sliding rod 42, the sliding rod 42 on the left will also return to the initial state, so that the two connecting blocks 48 move alternately toward the middle.

[0056] See also Figure 6-7 The scratching assembly 5 includes a support frame 2 51 fixedly connected to the lower end of the workbench 1, the inner surface of the support frame 2 51 is fixedly connected to a limit rod 1 52, the outer surface of the limit rod 1 52 is slidably connected to two limit blocks 3 53, the upper ends of the two limit blocks 3 53 are fixedly connected to an adjusting block 54, the rear ends of the two adjusting blocks 54 are respectively fixedly connected to the connecting blocks 48 on the same side, the inner surfaces of the two adjusting blocks 54 are rotatably connected to threaded columns 55, the outer surfaces of the two threaded columns 55 are threadedly connected to threaded sleeves 56, the rear ends of the two threaded sleeves 56 are slidably connected to a limit column 1 57, the two ends of the two limit columns 1 57 are respectively fixedly connected to the two adjusting blocks 54, the upper ends of the two threaded sleeves 56 are fixedly connected to diamond tools 58, the outer surfaces of the two diamond tools 58 are respectively slidably connected to the outer surfaces of the two adjusting blocks 54, the upper ends of the two diamond tools 58 are commonly slidably connected to the through groove 11, and the upper ends of the two threaded columns 55 are fixedly connected to handles 59.

[0057] Among them, diamond is one of the hardest substances in nature, far exceeding the common metal materials of cable bridges. When the diamond tool 58 contacts the bottom of the cable bridge under pressure, its sharp edge will embed into the surface of the bridge material. As the tool moves, the edge continues to squeeze and cut the material at the bottom of the bridge, overcoming the internal bonding force of the material with the advantage of high hardness, gradually separating the material, and thus leaving a mark.

[0058] Furthermore, when the two connecting blocks 48 move alternately toward the middle, the two diamond cutters 58 can be synchronously driven to move alternately toward the middle, so that the diamond cutter 58 makes a mark on the bottom of the cable tray, and the mark clearly marks the bending position to ensure that the bending is performed along the predetermined path; for example, when making a cable tray elbow, the depth of the mark is usually 1 / 3 to 1 / 2 of the material thickness, forming a "hinge effect", that is, using the uncut part as a fulcrum, making the bending more accurate and keeping the bottom surface continuous, thereby enhancing the stability of the connection;

[0059] At the same time, rotating the handle 59 can rotate the threaded column 55, thereby driving the threaded sleeve 56 and the diamond tool 58 to move up and down as a whole, thereby controlling the depth of the scratch made by the diamond tool 58 on the bottom of the cable bridge.

[0060] See also Figure 11-12 The bevel cutting assembly 7 includes a fixed seat 2 72 fixedly connected to the front side of the upper end of the workbench 1, a hydraulic device 3 73 is fixedly installed on the right end of the fixed seat 2 72, a sliding connecting block 74 is fixedly connected to the output end of the hydraulic device 3 73, a circular saw 2 75 is fixedly installed on the lower end of the sliding connecting block 74, a limiting rod 2 76 is fixedly connected to the inner surface of the fixed seat 2 72, the outer surface of the limiting rod 2 76 is slidably connected to the sliding connecting block 74, and a laser ranging sensor 2 77 is installed on the right side wall of the inner surface of the fixed seat 2 72.

[0061] Furthermore, the principles of the circular saw 2 75 and the laser ranging sensor 2 77 are the same as those of the circular saw 1 216 and the laser ranging sensor 1 217, and all belong to the conventional technical field in the prior art. The circular saw 2 75 is arranged at an angle to facilitate cutting an oblique angle on the side wall of the bridge frame.

[0062] Furthermore, when the two side walls and the bottom surface of the cable bridge are cut, the hydraulic device 12 and the push plate 13 can be controlled to push the cable bridge straight to the next process, and the laser distance sensor 2 77 is used to measure the distance of the position where the side wall of the cable bridge needs to be beveled, and then the circular saw 2 75 is started to cut the side wall of the bridge, ensuring that the trajectory of the circular saw 2 75 during bevel cutting cooperates with the incision of the vertical part of the side wall of the bridge to form a triangle. After the cable bridge completes all the cutting processes as a whole, it becomes the appearance of the bridge 8 after cutting, refer to the attached Fig.12 , subsequently you only need to push the scratched part upwards to bend it, and then proceed with other processing.

[0063] Therefore, in this scheme, the swing cutting component 2 drives the circular saw 216 and the alternating swing component 4 to work simultaneously. The circular saw 216 follows the lifting seat 215 to cut the vertical lines of the triangles on the two side walls of the bridge frame during reciprocating swing. The alternating swing component 4 drives the scratching component 5 to synchronously scratch the bottom surface of the bridge frame, and controls the scratching depth by adjusting the height of the diamond tool 58. The whole can smoothly complete the synchronization of multiple actions such as cutting the side walls of the bridge frame and scratching the bottom, greatly shortening the time required for a single cutting and improving the overall cutting efficiency.

[0064] Embodiment 3: This embodiment is based on embodiments 1 and 2, in order to achieve the effect of ensuring that the cable tray can maintain a straight line when moving and can also maintain stability when cutting.

[0065] See also Figure 8-10 The limiting assembly 6 includes a limiting seat 4 61 fixedly connected to the upper end of the fixed seat 1 23, the outer surface of the limiting seat 4 61 is slidably connected with a mounting block 62, the upper end of the mounting block 62 is fixedly installed with a hydraulic device 2 63, both ends of the hydraulic device 2 63 are rotatably connected with a connecting rod 1 64, the sides of the two support seats 21 close to each other are rotatably connected to the limiting seat 5 65, the middle and lower sides of the two connecting rods 1 64 are respectively rotatably connected to the limiting seat 5 65 on the same side, the lower ends of the two connecting rods 1 64 are rotatably connected with a connecting rod 2 66, the ends of the two connecting rods 2 66 close to each other are rotatably connected with a clamping block 67, the ends of the two clamping blocks 67 close to each other are provided with a roller 671, the ends of the two clamping blocks 67 away from each other are fixedly connected with a telescopic rod 68, and the ends of the two telescopic rods 68 away from each other are respectively fixedly connected to the support seat 21 on the same side.

[0066] Specifically, because the hydraulic device 2 63 is located on the mounting block 62 and has no other structural limitations, when the hydraulic device 2 63 is started to push the object, it will also generate a reaction force of equal magnitude and opposite direction, which will cause the hydraulic device 2 63 to move in the opposite direction.

[0067] The roller 671 can move the cable tray when limiting the cable tray, so that it can maintain a straight line during the movement;

[0068] The telescopic rod 68 can limit the clamping block 67 to keep it moving in parallel, thereby limiting the two sides of the cable tray.

[0069] The two connecting rods 64 are fixedly connected to an L-shaped connecting rod 69 on one side close to each other, and the two L-shaped connecting rods 69 are rotatably connected to a sliding column 611 at one end close to each other. The lower end of the sliding column 611 is fixedly connected to a pressure plate 612, and the lower end of the fixed seat 23 is fixedly connected to a limiting column 2 613, and the outer surface of the limiting column 2 613 is slidably connected to the sliding column 611.

[0070] Furthermore, the second limiting column 613 can limit the sliding column 611 and the pressing plate 612 to enable them to run stably vertically.

[0071] Furthermore, before the hydraulic device 12 drives the push plate 13 to push the cable tray to move, the hydraulic device 2 63 is started first. When the hydraulic device 2 63 pushes the connecting rod 1 64 on one side, a reaction force of equal magnitude and opposite direction is generated, so that the hydraulic device 2 63 moves toward the other side together with the mounting block 62, and then a thrust is generated on the connecting rods 1 64 on both sides simultaneously, so that the two connecting rods 1 64 swing around the limit seat 5 65 as the axis, and the lower ends of the two connecting rods 1 64 approach the middle synchronously, thereby driving the two connecting rods 2 66 to synchronously push the clamping block 67 and the roller 671 toward the end close to each other, and limit the two sides of the cable tray, so that the cable tray remains straight in the process of being pushed by the hydraulic device 12 and the push plate 13;

[0072] When the cable tray needs to be cut, the hydraulic device 2 63 is controlled again to retract it, and then a pulling force is generated on the connecting rods 1 64 on both sides, so that the two connecting rods 1 64 swing around the limit seat 5 65 as the axis, and the lower ends of the two connecting rods 1 64 open outward synchronously. During the opening process, the upper parts of the two connecting rods 1 64 will tilt toward the middle, thereby driving the L-shaped connecting rod 69 to squeeze the sliding column 611 and the pressure plate 612 downward, so that the pressure plate 612 can press and limit the cable tray to keep it stable when being cut.

[0073] Therefore, the present scheme can achieve a dual effect by pushing and pulling the connecting rod 1 64 through the hydraulic device 2 63. Pushing the connecting rod 1 64 can allow the clamping block 67 to accurately limit the two sides of the cable tray before cutting, and keep the cable tray straight during the displacement process to avoid tilting. Pulling the connecting rod 1 64 can control the pressure plate 612 to press down, limit the cable tray in the cutting state, prevent the tray from moving, effectively avoid shaking and displacement during the cutting process, ensure the stability and accuracy of the cutting, and reduce the scrap rate.

[0074] It should be particularly noted that the specific installation method, circuit connection method and control method of the hydraulic device 12, motor 24, circular saw 216, laser ranging sensor 217, hydraulic device 63, hydraulic device 73, circular saw 75 and laser ranging sensor 77 used in the present invention are all conventional designs and will not be elaborated in detail in the present invention.

[0075] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.

Claims

1. A cutting device for cable tray production, comprising a workbench (1), characterized in that: A through slot (11) is provided at the upper end of the workbench (1); a hydraulic device (12) is installed at the rear side of the upper end of the workbench (1); an output end of the hydraulic device (12) is fixedly connected to a push plate (13); a swing cutting assembly (2) is provided at the upper end of the workbench (1); an adjusting assembly (3) is provided at the front end of the swing cutting assembly (2); an alternating swing assembly (4) is provided at the lower end of the swing cutting assembly (2); a scratching assembly (5) is provided at the front end of the alternating swing assembly (4); a limiting assembly (6) is provided at the lower end of the swing cutting assembly (2); and a beveling assembly (7) is provided at the front side of the upper end of the workbench (1).

2. A cutting device for cable tray production according to claim 1, characterized in that: The swing cutting assembly (2) comprises two support seats (21) fixedly connected to the upper end of the workbench (1); the upper ends of the two support seats (21) are commonly fixedly connected to a fixed table (22); a sliding groove (221) is provided on the upper side of the front end of the fixed table (22); a U-shaped groove (222) is provided at the front end of the fixed table (22); a fixed seat 1 (23) is fixedly connected to the rear end of the fixed table (22); a motor (24) is fixedly mounted at the front end of the fixed seat 1 (23); a rotating arm (25) is fixedly connected to the output end of the motor (24); and the front end of the rotating arm (25) is fixedly connected to the output end of the motor (24). A limit block (251) is fixedly connected thereto, the upper ends of the two support seats (21) are commonly fixedly connected to a support frame (26), the front end of the support frame (26) is rotatably connected to a swing arm (27), the inner surface of the swing arm (27) is slidably connected to the outer surface of the limit block (251), the front end of the swing arm (27) is fixedly connected to a sector tooth (28), the lower end of the sector tooth (28) is meshingly connected to a gear (29), the front end of the gear (29) is fixedly connected to a rotating shaft (210), and the outer surface of the rotating shaft (210) is rotatably connected to the fixed platform (22).

3. A cutting device for cable tray production according to claim 2, characterized in that: The front end of the rotating shaft 1 (210) is fixedly connected to the connecting shaft 1 (211), the inner surface of the connecting shaft 1 (211) is slidably connected to the connecting shaft 2 (212), the rear end of the connecting shaft 2 (212) is rotatably connected to the limiting block 2 (213), the outer surface of the limiting block 2 (213) is slidably connected to the U-shaped groove (222), the inner surface of the sliding groove (221) is slidably connected to the sliding block (214), the inner surface of the sliding block (214) is slidably connected to the lifting seat (215), the lower end of the lifting seat (215) is fixedly mounted with a circular saw 1 (216), and a laser distance sensor 1 (217) is arranged on one side of the through groove (11).

4. A cutting device for cable tray production according to claim 3, characterized in that: The adjustment assembly (3) comprises a lifting seat (215) having a plurality of circular holes (31) at the front end thereof, the inner surface of the circular hole (31) located in the middle of the lifting seat (215) being rotatably connected to a bolt (32), the outer surface of the second connecting shaft (212) being provided with a thread groove (33), and the outer surface of the bolt (32) being threadedly connected to the thread groove (33).

5. A cutting device for cable tray production according to claim 2, characterized in that: The alternating swing assembly (4) comprises a limit seat (41) fixedly connected to both sides of the rear end of the fixed seat (23); the inner surfaces of the two limit seats (41) are slidably connected to the sliding rods (42); the ends of the two sliding rods (42) close to each other are in contact with the lower end of the outer surface of the swing arm (27); the ends of the two sliding rods (42) away from each other are rotatably connected to the movable plate (43); the ends of the two support seats (21) away from each other are rotatably connected to the limit seat (44); the inner surfaces of the two limit seats (44) are rotatably connected to the two movable plates (43) respectively.

6. A cutting device for cable tray production according to claim 1, characterized in that: The lower end of the workbench (1) is fixedly connected to two limit seats (45), the inner surfaces of the two limit seats (45) are slidably connected to sliding rods (46), the ends of the two sliding rods (46) that are away from each other are fixedly connected to fixed plates (47), the sides of the two fixed plates (47) that are away from each other are respectively in contact with the lower ends of the movable plates (43) on the same side, the ends of the two sliding rods (46) that are close to each other are fixedly connected to connecting blocks (48), the ends of the two connecting blocks (48) that are away from each other are fixedly connected to springs (49), and the ends of the two springs (49) that are away from each other are respectively fixedly connected to the two limit seats (45).

7. A cutting device for cable tray production according to claim 6, characterized in that: The scratching assembly (5) comprises a support frame 2 (51) fixedly connected to the lower end of the workbench (1); the inner surface of the support frame 2 (51) is fixedly connected to a limit rod 1 (52); the outer surface of the limit rod 1 (52) is slidably connected to two limit blocks 3 (53); the upper ends of the two limit blocks 3 (53) are fixedly connected to adjustment blocks (54); the rear ends of the two adjustment blocks (54) are respectively fixedly connected to the connection blocks (48) on the same side; the inner surfaces of the two adjustment blocks (54) are rotatably connected to threaded columns (55); the outer surfaces of the two threaded columns (55) are threaded The threaded sleeves (56) are connected with the grooves, the rear ends of the two threaded sleeves (56) are slidably connected with the limiting pillars (57), the two ends of the two limiting pillars (57) are respectively fixedly connected with the two adjusting blocks (54), the upper ends of the two threaded sleeves (56) are fixedly connected with diamond tools (58), the outer surfaces of the two diamond tools (58) are respectively slidably connected with the outer surfaces of the two adjusting blocks (54), the upper ends of the two diamond tools (58) are commonly slidably connected with the through groove (11), and the upper ends of the two threaded pillars (55) are fixedly connected with handles (59).

8. A cutting device for cable tray production according to claim 2, characterized in that: The limit assembly (6) comprises a limit seat four (61) fixedly connected to the upper end of the fixing seat one (23); the outer surface of the limit seat four (61) is slidably connected to a mounting block (62); the upper end of the mounting block (62) is fixedly mounted with a hydraulic device two (63); both ends of the hydraulic device two (63) are rotatably connected to a connecting rod one (64); the surfaces of the two support seats (21) close to each other are rotatably connected to the limit seat five (65); the middle and lower sides of the two connecting rods one (64) are respectively connected to the same side. The limit seat five (65) is rotatably connected, the lower ends of the two connecting rods one (64) are rotatably connected to the connecting rod two (66), the ends of the two connecting rods two (66) close to each other are rotatably connected to the clamping blocks (67), the ends of the two clamping blocks (67) close to each other are provided with rollers (671), the ends of the two clamping blocks (67) away from each other are fixedly connected to the telescopic rod (68), and the ends of the two telescopic rods (68) away from each other are respectively fixedly connected to the support seat (21) on the same side.

9. A cutting device for cable tray production according to claim 8, characterized in that: The two connecting rods (64) are fixedly connected to an L-shaped connecting rod (69) on their mutually adjacent sides, and the two L-shaped connecting rods (69) are rotatably connected to a sliding column (611) at their mutually adjacent ends. The lower end of the sliding column (611) is fixedly connected to a pressure plate (612). The lower end of the fixed seat (23) is fixedly connected to a limiting column (613), and the outer surface of the limiting column (613) is slidably connected to the sliding column (611).

10. A cutting device for cable tray production according to claim 1, characterized in that: The beveling assembly (7) comprises a second fixing seat (72) fixedly connected to the front side of the upper end of the workbench (1); a third hydraulic device (73) is fixedly installed on the right end of the second fixing seat (72); a sliding connecting block (74) is fixedly connected to the output end of the third hydraulic device (73); a second circular saw (75) is fixedly installed on the lower end of the sliding connecting block (74); a second limiting rod (76) is fixedly connected to the inner surface of the second fixing seat (72); an outer surface of the second limiting rod (76) is slidably connected to the sliding connecting block (74); and a second laser distance measuring sensor (77) is installed on the right side wall of the inner surface of the second fixing seat (72).

Citation Information

Patent Citations

  • Cutting device for cable bridge production

    CN222520133U

Cited By

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