Novel pneumatic crimping buckle equipment

Abstract

The utility model discloses a novel pneumatic crimping device. The pneumatic crimping buckle equipment comprises an equipment base, an equipment supporting frame, an up-down sliding block air cylinder, an up-down movable pressing knife, a front-back movable pressing knife, a product fixing seat and a front-back sliding block air cylinder. A product fixing seat is mounted on the top surface of the equipment base, a to-be-crimped buckle is placed on the product fixing seat, an up-down movable pressing knife and a front-back movable pressing knife are respectively arranged above and on the rear side of the to-be-crimped buckle, and the up-down movable pressing knife and the front-back movable pressing knife are respectively in transmission connection with an up-down sliding block cylinder and a front-back sliding block cylinder; the product fixing seat is fixedly connected with the top surface of the equipment base, and a to-be-crimped buckle is in contact with the up-and-down movable pressing knife and is in contact with the front-and-back movable pressing knife. According to the utility model, the movement of the up-and-down pressing cutter and the front-and-back pressing cutter of the jig can be controlled, so that a worker is ensured to be in a safe environment during operation, time waste caused by the fact that the worker needs to hold and position with hands is avoided, and the working efficiency is effectively improved.

Description

Technical Field

[0001] The utility model relates to the field of crimping equipment, in particular to a novel pneumatic crimping buckle equipment. Background Art

[0002] Currently, in the process of crimping buckles, the upper and lower crimping and the front and back crimping need to be completed in two steps, and two sets of crimping equipment need to be designed respectively. In the actual crimping process, the work efficiency is significantly reduced and the product quality is also unstable. Utility Model Content

[0003] In view of the deficiencies of the prior art, the utility model provides a novel pneumatic crimping buckle device.

[0004] The technical solution adopted by the utility model is:

[0005] The pneumatic crimping buckle equipment includes an equipment base, an equipment support frame, an upper and lower slider cylinder, an upper and lower movable pressing knife, a front and rear movable pressing knife, a product fixing seat and a front and rear slider cylinder; a product fixing seat is installed on the top surface of the equipment base, and a buckle to be crimped is placed on the product fixing seat, and the upper and lower movable pressing knife and the front and rear movable pressing knife are respectively arranged above and on the rear side of the buckle to be crimped, and the upper and lower movable pressing knife and the front and rear movable pressing knife are respectively connected to the upper and lower slider cylinder and the front and rear slider cylinder in transmission.

[0006] The product fixing seat is fixedly connected to the top surface of the equipment base, the top of the buckle to be crimped contacts the upper and lower movable pressing knives, and the rear side of the buckle to be crimped contacts the front and rear movable pressing knives.

[0007] An equipment support frame is also installed on the top surface of the equipment base; the equipment support frame is a gantry structure mainly composed of two side panels and a top panel; the two side panels are arranged in a vertical direction and spaced apart from each other, and a top panel is arranged in a horizontal direction between the two side panels.

[0008] The upper and lower slider cylinders are installed on the top plate, the front and rear slider cylinders are arranged behind the equipment support frame, and the product fixing seat is arranged between the two side plates and below the top plate.

[0009] The bottoms of the two side panels are fixedly connected to the equipment base, the tops of the two side panels are fixedly connected to the top plate, the cylinder bodies of the upper and lower slider cylinders are fixedly connected to the top plate, the cylinder bodies of the front and rear slider cylinders are fixedly connected to the equipment base, and the top of the product fixing seat is fixedly connected to the top plate.

[0010] A slide rail mounting platform is arranged at the rear of the product fixing seat; a horizontal slide rail is arranged on the left and right sides of the top surface of the slide rail mounting platform respectively, the sliding direction of the two horizontal slide rails is the front-to-back direction, a front and rear knife pressing slider is slidably arranged between the two horizontal slide rails, and the front and rear movable knife pressing and front and rear slider cylinders are respectively arranged on the front and rear sides of the front and rear knife pressing sliders; a vertical slide rail is vertically arranged on the left and right sides of the slide rail mounting platform respectively, the moving direction of the two vertical slide rails is the up-down direction, an upper and lower knife pressing slider is slidably arranged between the two vertical slide rails, and the upper and lower slider cylinders and upper and lower movable knife pressing are respectively arranged above and below the upper and lower knife pressing sliders.

[0011] The slide rail mounting platform is fixedly connected to the equipment base, the left and right sides of the front and rear knife pressing sliders are respectively slidably connected to two horizontal slide rails, the front and rear knife pressing sliders are fixedly connected to the telescopic shafts of the front and rear slider cylinders, and the front and rear knife pressing sliders are fixedly connected to the front and rear movable knife pressing sliders; the left and right sides of the upper and lower knife pressing sliders are respectively slidably connected to two vertical slide rails, the upper and lower knife pressing sliders are fixedly connected to the telescopic shafts of the upper and lower slider cylinders, and the upper and lower knife pressing sliders are fixedly connected to the upper and lower movable knife pressing sliders.

[0012] The front and rear slider cylinder drives the front and rear knife pressing sliders to reciprocate in the front and rear directions through the front and rear knife pressing sliders; the upper and lower slider cylinder drives the upper and lower knife pressing sliders to reciprocate in the upper and lower directions through the upper and lower knife pressing sliders.

[0013] A mounting column is installed on each of the left and right sides of the slide rail mounting platform, and the two vertical slide rails are installed on the two mounting columns respectively; the bottom ends of the two mounting columns are fixedly connected to the slide rail mounting platform, and the top ends of the two mounting columns are fixedly connected to the top plate of the equipment support frame.

[0014] An electrical control box is arranged on one side of the equipment base, and a pressure gauge is installed on the box body of the electrical control box. The pressure gauge is used to detect the air pressure in the front and rear slider cylinders and the upper and lower slider cylinders respectively.

[0015] The pneumatic crimping buckle device also includes a solenoid valve, a power control box and a start switch; the upper and lower slider cylinders and the front and rear slider cylinders are pneumatically connected to the solenoid valve, the solenoid valve is electrically connected to the power control box, the power control box is electrically connected to the start switch, and the start switch is installed on the base of the device.

[0016] The pneumatic crimping buckle equipment also includes a feed table, which is arranged on the front side of the product fixing seat, and the feed table is fixedly installed on the top surface of the equipment base, and the top surface of the feed table is connected to the top surface of the product fixing seat.

[0017] The beneficial effects of the utility model are:

[0018] 1. Easy to use: The opening and closing operation of the cylinder and the slider is controlled by the air switch and pressure. The operation is simple and convenient, and it can quickly realize up and down, front and back clamping and loosening, which improves production efficiency.

[0019] 2. High precision: Pneumatic clamps use pneumatic components to control the clamping force, which can achieve high-precision control and ensure the quality of the product.

[0020] 3. Long service life: The pneumatic components of pneumatic clamps are usually made of high-quality materials, with long service life and low cost. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a structural schematic diagram of the utility model device;

[0022] Figure 2 It is a structural side view of the equipment of the utility model.

[0023] In the figure: 1. Equipment base, 2. Equipment support frame, 3. Upper and lower slider cylinder, 4. Upper and lower movable pressing knife, 5. Front and rear movable pressing knife, 6. Upper and lower pressing knife slider, 7. Start switch, 8. Electrical control box, 9. Pressure gauge, 10. Front and rear pressing knife slider, 11. Product fixing seat, 12. Front and rear slider cylinder. DETAILED DESCRIPTION

[0024] The utility model is further described in detail below with reference to the accompanying drawings and specific embodiments.

[0025] This pneumatic crimping buckle device includes a device base 1, a device support frame 2, an upper and lower slider cylinder 3, an upper and lower movable pressing knife 4, a front and rear movable pressing knife 5, a product fixing seat 11 and a front and rear slider cylinder 12. A product fixing seat 11 is installed on the top surface of the device base 1, and a buckle to be crimped is placed on the product fixing seat 11. The upper and lower movable pressing knives 4 and the front and rear movable pressing knives 5 are arranged above and on the rear side of the buckle to be crimped, respectively. The upper and lower movable pressing knives 4 and the front and rear movable pressing knives 5 are respectively connected to the upper and lower slider cylinder 3 and the front and rear slider cylinder 12 in a transmission manner. The product fixing seat 11 is fixedly connected to the top surface of the device base 1, the top of the buckle to be crimped contacts the upper and lower movable pressing knife 4, and the rear side of the buckle to be crimped contacts the front and rear movable pressing knife 5.

[0026] The top surface of the equipment base 1 is also installed with an equipment support frame 2. The equipment support frame 2 is a gantry structure mainly composed of two side panels and a top panel; the two side panels are arranged in the vertical direction and spaced apart from each other, and a top panel is arranged in the horizontal direction between the two side panels. The upper and lower slider cylinders 3 are installed on the top panel, the front and rear slider cylinders 12 are arranged behind the equipment support frame 2, and the product fixing seat 11 is arranged between the two side panels and below the top panel. The bottoms of the two side panels are fixedly connected to the equipment base 1, the tops of the two side panels are fixedly connected to the top panel, the cylinder bodies of the upper and lower slider cylinders 3 are fixedly connected to the top panel, the cylinder bodies of the front and rear slider cylinders 12 are fixedly connected to the equipment base 1, and the top of the product fixing seat 11 is fixedly connected to the top panel.

[0027] A slide rail mounting platform is arranged behind the product fixing seat 11. A horizontal slide rail is arranged on the left and right sides of the top surface of the slide rail mounting platform, and the sliding directions of the two horizontal slide rails are both forward and backward. A front and rear knife pressing slider 10 is arranged for sliding between the two horizontal slide rails, and the front and rear sides of the front and rear knife pressing slider 10 are respectively arranged with front and rear movable knife pressing 5 and front and rear slider cylinders 12; a vertical slide rail is arranged vertically on the left and right sides of the slide rail mounting platform, and the moving directions of the two vertical slide rails are both upward and downward. An upper and lower knife pressing slider 6 is arranged for sliding between the two vertical slide rails, and the upper and lower slider cylinders 3 and the upper and lower movable knife pressing 4 are respectively arranged above and below the upper and lower knife pressing slider 6.

[0028] The slide rail mounting platform is fixedly connected to the equipment base 1, the left and right sides of the front and rear knife pressing sliders 10 are respectively slidably connected to the two horizontal slide rails, the front and rear knife pressing sliders 10 are fixedly connected to the telescopic shafts of the front and rear slider cylinders 12, and the front and rear knife pressing sliders 10 are fixedly connected to the front and rear movable knife pressing sliders 5; the left and right sides of the upper and lower knife pressing sliders 6 are respectively slidably connected to the two vertical slide rails, the upper and lower knife pressing sliders 6 are fixedly connected to the telescopic shafts of the upper and lower slider cylinders 3, and the upper and lower knife pressing sliders 6 are fixedly connected to the upper and lower movable knife pressing sliders 4.

[0029] The front and rear slider cylinders 12 drive the front and rear knife pressing sliders 10 to reciprocate in the front and rear directions through the front and rear knife pressing sliders 10; the upper and lower slider cylinders 3 drive the upper and lower knife pressing sliders 6 to reciprocate in the upper and lower directions through the upper and lower knife pressing sliders 6.

[0030] A mounting column is installed on each of the left and right sides of the slide rail mounting platform, and two vertical slide rails are installed on the two mounting columns respectively; the bottom ends of the two mounting columns are fixedly connected to the slide rail mounting platform, and the top ends of the two mounting columns are fixedly connected to the top plate of the equipment support frame 2.

[0031] An electrical control box 8 is arranged on one side of the equipment base 1, and a barometer 9 is installed on the box body of the electrical control box 8. The barometer 9 is used to detect the air pressure in the front and rear slider cylinders 12 and the upper and lower slider cylinders 3 respectively.

[0032] The pneumatic crimping buckle equipment also includes a solenoid valve, a power control box and a start switch 7; the upper and lower slider cylinders 3 and the front and rear slider cylinders 12 are pneumatically connected to the solenoid valve, the solenoid valve is electrically connected to the power control box, the power control box is electrically connected to the start switch 7, and the start switch 7 is installed on the equipment base 1.

[0033] Furthermore, the power control box is also connected to a pneumatic switch, and the upper and lower pressing knives and the front and rear pressing knives are provided with trigger switches.

[0034] In the specific implementation, pressing the start switch 7 on both sides of the equipment base 1 will trigger the programmable controller switch in the power control box, and the programmable controller will issue a first instruction to trigger the solenoid valve to drive the upper and lower double slider cylinders (upper and lower slider cylinders 3). When the front and rear cylinder strokes are pressed into place, the programmable controller will issue instruction 2 to trigger the solenoid valve to drive the front and rear double slider cylinders (front and rear slider cylinders 12). After both actions are completed, the programmable controller will issue a reset instruction, and the upper and lower cylinders and the front and rear cylinders will return to their original positions.

[0035] In the specific implementation, pressing the start switch 7 triggers the solenoid valve to drive the double slider cylinder (front and rear slider cylinder 12, upper and lower slider cylinder 3), thereby driving the upper and lower movable pressing knives 4 and the front and rear movable pressing knives 5 to move, achieving the effect of crimping the product into place.

[0036] The pneumatic crimping buckle device also includes a feed table, which is arranged in front of the product fixing seat 11 and fixedly installed on the top surface of the device base 1. The top surface of the feed table is connected to the top surface of the product fixing seat.

[0037] like Figure 1 As shown, the working process of the utility model is specifically as follows: first, place the product on the product fixing seat 11, press the start switch 7, at this time, the upper and lower slider cylinders 3 will drive the upper and lower movable pressing knives 4 to press the buckle into the specified position, after this action is completed, the front and rear slider cylinders 12 will drive the front and rear movable pressing knives 5 to press the buckle into place, thus completing the entire crimping action.

[0038] The above specific implementation modes are used to explain the present invention rather than to limit the present invention. Any modification and change made to the present invention within the spirit of the present invention and the protection scope of the claims shall fall within the protection scope of the present invention.

Claims

1. A new type of pneumatic crimping buckle equipment, characterized by: The pneumatic crimping buckle device comprises a device base (1), a device support frame (2), an upper and lower slider cylinder (3), an upper and lower movable pressing knife (4), a front and rear movable pressing knife (5), a product fixing seat (11) and a front and rear slider cylinder (12); a product fixing seat (11) is installed on the top surface of the device base (1), a buckle to be crimped is placed on the product fixing seat (11), an upper and lower movable pressing knife (4) and a front and rear movable pressing knife (5) are arranged above and behind the buckle to be crimped, respectively, and the upper and lower movable pressing knife (4) and the front and rear movable pressing knife (5) are respectively connected to the upper and lower slider cylinder (3) and the front and rear slider cylinder (12) in a transmission manner; the product fixing seat (11) is fixedly connected to the top surface of the device base (1), the buckle to be crimped contacts the upper and lower movable pressing knife (4), and the buckle to be crimped contacts the front and rear movable pressing knife (5).

2. A novel pneumatic crimping buckle device according to claim 1, characterized in that: The top surface of the equipment base (1) is also installed with an equipment support frame (2); the equipment support frame (2) is a gantry structure mainly composed of two side panels and a top panel; the two side panels are arranged in a vertical direction and are spaced apart from each other, and a top panel is arranged in a horizontal direction between the two side panels; the upper and lower slider cylinders (3) are installed on the top panel, the front and rear slider cylinders (12) are arranged behind the equipment support frame (2), and the product fixing seat (11) is arranged between the two side panels and below the top panel; the bottoms of the two side panels are fixedly connected to the equipment base (1), the tops of the two side panels are fixedly connected to the top panel, the cylinder bodies of the upper and lower slider cylinders (3) are fixedly connected to the top panel, the cylinder bodies of the front and rear slider cylinders (12) are fixedly connected to the equipment base (1), and the top of the product fixing seat (11) is fixedly connected to the top panel.

3. A novel pneumatic crimping buckle device according to claim 2, characterized in that: A slide rail mounting platform is arranged at the rear of the product fixing seat (11); a horizontal slide rail is arranged on the left and right sides of the top surface of the slide rail mounting platform, and the sliding directions of the two horizontal slide rails are both front-to-back directions. A front and rear knife pressing slider (10) is slidably arranged between the two horizontal slide rails, and front and rear movable knife pressing (5) and front and rear slider cylinders (12) are arranged on the front and rear sides of the front and rear knife pressing slider (10) respectively; a vertical slide rail is vertically arranged on the left and right sides of the slide rail mounting platform, and the moving directions of the two vertical slide rails are both up-down directions. An upper and lower knife pressing slider (6) is slidably arranged between the two vertical slide rails, and upper and lower knife pressing sliders (6) are arranged above and below them respectively. A slider cylinder (3) and an upper and lower movable pressing knife (4); the slide rail mounting platform is fixedly connected to the equipment base (1); the left and right sides of the front and rear pressing knife sliders (10) are respectively slidably connected to two horizontal slide rails; the front and rear pressing knife sliders (10) are fixedly connected to the telescopic shafts of the front and rear slider cylinders (12); the front and rear pressing knife sliders (10) are fixedly connected to the front and rear movable pressing knife (5); the left and right sides of the upper and lower pressing knife sliders (6) are respectively slidably connected to two vertical slide rails; the upper and lower pressing knife sliders (6) are fixedly connected to the telescopic shafts of the upper and lower slider cylinders (3); and the upper and lower pressing knife sliders (6) are fixedly connected to the upper and lower movable pressing knife (4).

4. A novel pneumatic crimping buckle device according to claim 3, characterized in that: The front and rear slider cylinder (12) drives the front and rear knife pressing slider (10) to reciprocate in the front and rear directions through the front and rear knife pressing slider (10); the upper and lower slider cylinder (3) drives the upper and lower knife pressing slider (6) to reciprocate in the upper and lower directions through the upper and lower knife pressing slider (6).

5. The novel pneumatic crimping buckle device according to claim 3 is characterized in that: A mounting column is installed on each of the left and right sides of the slide rail mounting platform, and the two vertical slide rails are installed on the two mounting columns respectively; the bottom ends of the two mounting columns are fixedly connected to the slide rail mounting platform, and the top ends of the two mounting columns are fixedly connected to the top plate of the equipment support frame (2).

6. The novel pneumatic crimping buckle device according to claim 1 is characterized in that: An electrical control box (8) is arranged on one side of the equipment base (1), and a pressure gauge (9) is installed on the box body of the electrical control box (8). The pressure gauge (9) is used to detect the air pressure in the front and rear slider cylinders (12) and the upper and lower slider cylinders (3) respectively.

7. The novel pneumatic crimping buckle device according to claim 1 is characterized in that: The pneumatic crimping buckle device also includes a solenoid valve, a power control box and a start switch (7); the upper and lower slider cylinders (3) and the front and rear slider cylinders (12) are pneumatically connected to the solenoid valve, the solenoid valve is electrically connected to the power control box, the power control box is electrically connected to the start switch (7), and the start switch (7) is installed on the device base (1).

8. The novel pneumatic crimping buckle device according to claim 1 is characterized in that: The pneumatic crimping buckle device also includes a feed table, which is arranged on the front side of the product fixing seat (11), and the feed table is fixedly installed on the top surface of the device base (1), and the top surface of the feed table is connected to the top surface of the product fixing seat.

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