Battery mounting device

By designing an automated device for battery mounting and using pressure sensors and timers to control the downward device, the problem of uneven adhesion force in traditional battery mounting methods is solved, and the stable connection between the battery and the product shell is achieved, and product quality and safety performance are improved.

CN222843475UActive Publication Date: 2025-05-09CHANGSHA JOYMED MEDICAL TECH CO LTD
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Patent Information

Application Number
CN202421380506.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-17
Publication Date
2025-05-09
Estimated Expiration
2034-06-17

AI Technical Summary

Technical Problem

Traditional battery mounting methods rely on manual operation, making it difficult to maintain a consistent pressure magnitude and duration, resulting in uneven adhesion force of the battery after mounting, affecting the stable connection between the battery and the product shell.

Method used

A battery mounting device is designed, including a base, a down pressure device, a control device that controls the down pressure device and a fixture. The pressure and time of the downward pressure of the telescopic rod is controlled through the pressure sensor and time, so as to achieve accurate control of pressure and time.

Benefits of technology

It achieves consistent adhesion during battery mounting, improves product quality and production efficiency, enhances safety performance, avoids mistouching of operation, and ensures a stable fit of the battery.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222843475U_ABST
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Abstract

The utility model provides a battery mounting device, which relates to the technical field of battery assembly and comprises a base support, an integrated pressing part, a control part and a precise clamp system. The downward pressing device carries an air cylinder through a rack, and pressure is accurately guided. The clamp is divided into an upper part and a lower part which tightly cooperate to ensure battery positioning. The control unit comprises a switch button, a timer and a pressure sensor, accurate pressure and time management of the electric control air cylinder is achieved, and double protection is achieved through the button design. The display is additionally arranged to feed back the pressure state in real time, and control intuition is improved. The design of the guide rods and the spring buffers optimizes the downward pressing process of the upper die, guide action is smooth, damping protection is achieved, and the service life and product quality of the die are guaranteed. Through the comprehensive design, automation and precision of battery mounting are realized, the operation safety coefficient is improved, the problems of unstable pressure and difficult time control of traditional manual operation are solved, and the assembly process of electronic products is obviously optimized.
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Description

Technical Field

[0001] The utility model relates to the technical field of battery assembly, in particular to a battery mounting device. Background Art

[0002] Currently in the field of medical devices, battery mounting is a key production link that directly affects the performance and reliability of the product. Traditional battery mounting methods generally rely on manual operation, which has significant disadvantages: it is difficult for operators to maintain consistent pressure and duration when applying pressure, resulting in uneven adhesion of the mounted battery, affecting the stable connection between the battery and the product housing, which may cause the battery to fall off or have poor contact, affecting the product life and user safety. Utility Model Content

[0003] The utility model aims to provide a battery mounting device, which can realize automatic control of pressure and time, improve mounting accuracy, and ensure stable mounting of batteries.

[0004] To achieve the above purpose, the utility model is implemented through the following technical solutions:

[0005] A battery mounting device comprises a base, a pressing device arranged on the base, a control device for controlling the pressing device, and a clamp arranged between the base and the pressing device;

[0006] The pressing device comprises a frame arranged on the base and a telescopic cylinder vertically mounted on the frame, wherein the telescopic rod of the telescopic cylinder faces the base;

[0007] The clamp comprises a lower clamp arranged on the base and an upper clamp arranged at the end of the telescopic rod, wherein the lower clamp is below the upper clamp;

[0008] The control device comprises a switch button and a timer arranged on the base, and a pressure sensor installed on the bottom surface of the lower clamp; the switch button, the timer and the pressure sensor are electrically connected to the telescopic cylinder.

[0009] Furthermore: the telescopic cylinder is an air cylinder, the air cylinder is connected to a solenoid valve, and the timer and the pressure sensor are electrically connected to the solenoid valve.

[0010] Furthermore: there are two switch buttons, and the two switch buttons are normally open switches connected in series.

[0011] Furthermore, the switch button is a touch switch button. The touch switch button prevents other objects other than human fingers from pressing on the switch to cause accidental touch, further increasing the safety of human operation.

[0012] Furthermore: a display is also provided on the base, and the display is electrically connected to the pressure sensor.

[0013] Furthermore: a plurality of guide rods 1 are arranged on the frame, the direction of the guide rods 1 is parallel to the direction of the telescopic rods, the upper clamp is connected to the telescopic rods through a mounting plate, and the mounting plate is slidably mounted on the guide rods 1.

[0014] Furthermore: a spring buffer is installed between the upper clamp and the mounting plate.

[0015] Furthermore: the spring buffer includes a connecting plate connected to the upper clamp and a plurality of springs connected between the upper clamp and the connecting plate.

[0016] Furthermore: the spring buffer also includes a plurality of guide rods 2, the direction of the guide rods 2 is parallel to the direction of the telescopic rod, the guide rods 2 are slidably connected to the mounting plate, and the guide rods 2 are fixedly connected to the connecting plate.

[0017] Compared with the original technology, the utility model has the following beneficial effects:

[0018] 1. The utility model controls the pressure and time of the telescopic rod's downward pressing through the linkage of the pressure sensor and the timer, thereby achieving precise control of pressure and time, ensuring consistent adhesive force during the battery mounting process, and improving product quality and production efficiency.

[0019] Second, the safety performance is improved by setting two switch buttons in series. The dual control mechanism of the switch avoids the risk of the operator's hands and other parts accidentally entering the dangerous area.

[0020] 3. A spring buffer is set between the telescopic rod and the upper clamp to control the downward pressure to be applied to the mold steadily, preventing the mold from being damaged or parts from being deformed due to excessive instantaneous impact force. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the structure of the utility model;

[0022] In the figure:

[0023] 1. Base; 2. Frame; 3. Cylinder; 4. Lower fixture; 5. Spring; 6. Connecting plate; 7. Guide rod 2; 8. Pressure sensor; 9. Upper fixture; 10. Mounting plate; 11. Guide rod 1; 12. Display; 13. Switch button. DETAILED DESCRIPTION

[0024] The technical solution of the utility model will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0026] like Figure 1 As shown: A battery mounting device, comprising a base 1, a pressing device arranged on the base 1, a control device for controlling the pressing device, and a clamp arranged between the base 1 and the pressing device; the pressing device comprises a frame 2 arranged on the base 1 and a cylinder 3 vertically mounted on the frame 2, and the telescopic rod of the cylinder 3 faces the base 1; the clamp comprises a lower clamp 4 arranged on the base 1 and an upper clamp 9 arranged at the end of the telescopic rod, and the lower clamp 4 is directly below the upper clamp 9; the control device comprises a switch button 13 arranged on the base 1, a timer, and a pressure sensor 8 installed on the bottom surface of the lower clamp 4, the cylinder 3 is connected to the solenoid valve, and the switch button 13, the timer and the pressure sensor 8 are electrically connected to the solenoid valve. There are two switch buttons 13, and the two switch buttons 13 are normally open switches connected in series, and the switch buttons 13 are touch switch buttons. A display 12 is also provided on the base 1, and the display 12 is electrically connected to the pressure sensor 8.

[0027] The frame 2 is provided with a plurality of guide rods 11, the direction of which is parallel to the direction of the telescopic rod, the upper clamp 9 is connected to the telescopic rod through the mounting plate 10, and the mounting plate 10 is slidably mounted on the guide rod 11. A spring buffer is installed between the upper clamp 9 and the mounting plate 10, and the spring buffer includes a connecting plate 6 connected to the upper clamp 9 and a plurality of springs 5 ​​connected between the upper clamp 9 and the connecting plate 6. The spring buffer also includes a plurality of guide rods 2 7, the direction of which is parallel to the direction of the telescopic rod, the guide rods 2 7 are slidably connected to the mounting plate 10, and the guide rods 2 7 are fixedly connected to the connecting plate 6.

[0028] The working principle of the utility model is as follows:

[0029] Start-up preparation stage: First, the operator ensures that the battery and the product to be mounted are correctly placed on the lower fixture 4, and then presses two normally open switch buttons 13 connected in series at the same time. The two buttons are set to prevent hands and other parts from accidentally entering the dangerous area, thereby increasing operational safety.

[0030] Pressure control: After pressing the button, the solenoid valve receives the signal, controls the air source to open, and the cylinder 3 starts to work. The cylinder 3 applies pressure downward through telescopic movement, driving the upper clamp 9 to move closer to the battery and the product. At this time, the pressure sensor 8 monitors the pressure applied by the cylinder 3 on the battery in real time, and displays the specific value through the digital display device to ensure that the pressure meets the preset requirements.

[0031] Time control: At the same time, the built-in timer starts timing. According to the preset placement delay requirements, when the set time is reached, the timer automatically cuts off the power of cylinder 3, causing cylinder 3 to stop pressing down and start to rise. The spring buffer helps to release the pressure smoothly during this process to avoid impact on the mold or product.

[0032] Finishing the mounting: After the cylinder 3 rises back up, the battery and the product are firmly bonded due to the appropriate pressure and time previously applied, and the mounting process is finished. The operator can check the pressure record during the mounting process through the display 12 to verify the mounting effect.

[0033] System reset and cycle: After completing one round of placement, the device returns to the initial state and prepares for the next round of placement operations. The entire process is automatically controlled, and there is no need to manually adjust the pressure and time, which improves work efficiency and placement quality.

[0034] The above implementation is only to illustrate the technical concept and features of the utility model, and its purpose is to enable people familiar with this technology to understand the content of the utility model and implement it accordingly, and it cannot be used to limit the protection scope of the utility model. Any equivalent changes or modifications made according to the spirit of the utility model should be included in the protection scope of the utility model.

Claims

1. A battery mounting device, characterized in that: It includes a base, a pressing device arranged on the base, a control device for controlling the pressing device, and a clamp arranged between the base and the pressing device; The pressing device comprises a frame arranged on the base and a telescopic cylinder vertically mounted on the frame, wherein the telescopic rod of the telescopic cylinder faces the base; The clamp comprises a lower clamp arranged on the base and an upper clamp arranged at the end of the telescopic rod, wherein the lower clamp is below the upper clamp; The control device comprises a switch button and a timer arranged on the base, and a pressure sensor installed on the bottom surface of the lower clamp; the switch button, the timer and the pressure sensor are electrically connected to the telescopic cylinder.

2. A battery mounting device according to claim 1, characterized in that: The telescopic cylinder is an air cylinder, the air cylinder is connected to an electromagnetic valve, and the timer and the pressure sensor are electrically connected to the electromagnetic valve.

3. A battery mounting device according to claim 1, characterized in that: The switch buttons are provided with two, and the two switch buttons are normally open switches connected in series.

4. A battery mounting device according to claim 3, characterized in that: The switch button is a touch switch button.

5. A battery mounting device according to claim 1, characterized in that: The base is also provided with a display which is electrically connected to the pressure sensor.

6. A battery mounting device according to claim 1, characterized in that: The frame is provided with a plurality of guide rods one, the direction of the guide rod one is parallel to the direction of the telescopic rod, the upper clamp is connected to the telescopic rod through a mounting plate, and the mounting plate is slidably mounted on the guide rod one.

7. A battery mounting device according to claim 6, characterized in that: A spring buffer is installed between the upper clamp and the mounting plate.

8. A battery mounting device according to claim 7, characterized in that: The spring buffer comprises a connecting plate connected to the upper clamp and a plurality of springs connected between the upper clamp and the connecting plate.

9. A battery mounting device according to claim 8, characterized in that: The spring buffer also includes a plurality of guide rods 2, the direction of the guide rods 2 is parallel to the direction of the telescopic rod, the guide rods 2 are slidably connected to the mounting plate, and the guide rods 2 are fixedly connected to the connecting plate.