Rubber raw material preheating and mixing equipment for cable processing

By designing a rubber raw material preheated mixing equipment containing heat recovery and efficient mixing structure, the problems of low energy utilization and long stirring time in existing equipment are solved, and an efficient and automated mixing process is achieved.

CN222844464UActive Publication Date: 2025-05-09JING FENG GRP
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Patent Information

Application Number
CN202421875035.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-05
Publication Date
2025-05-09
Estimated Expiration
2034-08-05

AI Technical Summary

Technical Problem

The existing rubber mixing equipment has low energy utilization rate during the mixing process, long stirring time, and lacks automatic mixing function, which affects practicality.

Method used

A preheated mixing equipment for cable processing rubber raw materials is designed, and the structure of the main body, air outlet pipe, return pipe, piston, spring, limit rod, and connecting rod is used to realize the heat recovery of exhaust gas, and the mixing effect is improved through the straight pipe, hopper, and discharge hole structure.

Benefits of technology

Through heat recovery, energy utilization is improved, stirring time is shortened, mixing effect is enhanced, and mixing is automated, improving the practicality of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides rubber raw material preheating and mixing equipment for cable processing, and belongs to the technical field of rubber mixing equipment. Comprising a body, a movable groove is formed in the inner wall of the body, the inner wall of the movable groove is rotationally connected with a rotating disc, a motor is fixedly assembled at the top of the rotating disc, an output shaft of the motor is fixedly sleeved with a straight pipe, a feeding pipe is arranged on the outer wall of the straight pipe, and a hopper is fixedly assembled at the bottom end of the straight pipe; and a discharge hole is formed in the outer wall of the hopper. Through the arrangement of the body, the air outlet pipe, the air return pipe, the piston, the spring, the limiting rod and the connecting rod, after the device operates, waste gas enters the shell through the air outlet pipe, cold air and high-temperature waste gas are subjected to heat conversion through the isolation effect of the isolation pipe and the heat transfer effect of the refrigerant pipe, and therefore heated air enters the body, and the heat exchange efficiency is improved. And therefore, the heat recovery effect is achieved, and the energy utilization rate of the device is increased.
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Description

Technical Field

[0001] The utility model relates to the technical field of rubber mixing equipment, in particular to a rubber raw material preheating mixing equipment for cable processing. Background Art

[0002] A cable is a line used for power transmission, and the protective layer wrapped around its surface is usually made of rubber. During the production process, raw rubber is heated and mixed with rubber additives and carbon black.

[0003] Although the existing mixing equipment can play a mixing role during use, the existing equipment is not equipped with a waste heat recovery mechanism, so the energy utilization rate is low. At the same time, during the mixing and stirring process, the raw rubber, carbon black and rubber additives can only be mixed by stirring, and the stirring time is required to be long. The automated stirring form will increase energy consumption and reduce the practicality of the existing equipment. Therefore, the present application provides a rubber raw material preheating mixing equipment for cable processing to meet the needs. Utility Model Content

[0004] The technical problem to be solved by the utility model is to provide a rubber raw material preheating and mixing device for cable processing to solve the problems mentioned in the above background technology.

[0005] In order to solve the above technical problems, the utility model provides the following technical solutions:

[0006] A rubber raw material preheating and mixing device for cable processing comprises a main body, the inner wall of the main body is provided with a movable groove, the inner wall of the movable groove is rotatably connected with a turntable, a motor is fixedly mounted on the top of the turntable, a straight pipe is fixedly sleeved on the output shaft of the motor, a feeding pipe is provided on the outer wall of the straight pipe, a hopper is fixedly mounted on the bottom end of the straight pipe, a discharge hole is provided on the outer wall of the hopper, a material injection port is penetrated through the top of the main body until the inner wall of the main body, a shell is fixedly mounted on the outer wall of the main body, an air outlet pipe and an air return pipe are respectively penetrated through the outer wall of the shell, an annular groove is provided on the inner wall of the return pipe, a limit rod is fixedly mounted on the inner wall of the annular groove, a spring is sleeved on the outer wall of the limit rod, a movable ring is abutted on the outer wall of the spring, a connecting rod is fixedly mounted on the outer wall of the movable ring, a piston is fixedly mounted on the end of the connecting rod, a fan is fixedly mounted on the outer wall of the shell, an insulating tube is fixedly mounted on the bottom of the inner wall of the shell, a refrigerant tube is wound around the outer wall of the insulating tube, and a discharge pipe is provided at the bottom of the main body.

[0007] Preferably, the number of the connecting rods is two, and both the limiting rod and the connecting rod are made of galvanized iron metal, and the outer wall of the piston is slidably connected to the inner wall of the return air pipe.

[0008] Preferably, the interior of the shell is communicated with the interior of the main body through an air outlet pipe and an air return pipe, and the interior of the shell is communicated with the outside through a fan.

[0009] Preferably, the interior of the hopper is communicated with the interior of the main body through a discharge hole, and the inner wall of the hopper is filled with carbon black and rubber additives respectively.

[0010] Preferably, a heating rod is fixedly mounted on the inner wall of the main body, and a stirring rod is fixedly mounted on the outer wall of the straight tube.

[0011] Preferably, the end of the feeding pipe passes through the bottom of the turntable to the top of the straight pipe, the outer wall of the main body is fixedly equipped with a controller, and the controller is electrically connected to the motor, fan and heating rod respectively, and the inner wall of the isolation tube is provided with a solenoid valve, and the solenoid valve is electrically connected to the controller.

[0012] Compared with the prior art, the utility model has at least the following beneficial effects:

[0013] 1. In the above scheme, by setting the main body, air outlet pipe, air return pipe, piston, spring, limit rod and connecting rod structure, after the equipment is in operation, the exhaust gas enters the outer shell through the air outlet pipe, and the cold air and the high-temperature exhaust gas are heat-converted through the insulating effect of the insulating pipe and the heat transfer effect of the refrigerant pipe, so that the heated air enters the main body, thereby achieving the effect of heat recovery and improving the energy utilization rate of the device.

[0014] 2. In the above scheme, by setting up the straight tube, hopper, and discharge hole structure, when the motor is in operation, the rotation of the straight tube drives the stirring rod and the hopper to rotate synchronously, so that the carbon black and rubber additives are thrown out to the outside of the hopper through centrifugal force to contact the melted raw rubber, thereby increasing the contact area of ​​the three and improving the mixing effect of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The accompanying drawings, which are incorporated herein and constitute a part of the specification, illustrate embodiments of the present disclosure and, together with the description, further serve to explain the principles of the present disclosure and to enable those skilled in the relevant art to make and use the present disclosure.

[0016] Figure 1 This is a schematic diagram of the three-dimensional structure of the rubber raw material preheating and mixing equipment for cable processing;

[0017] Figure 2 This is a side view of the structure of a preheating and mixing equipment for rubber raw materials used in cable processing;

[0018] Figure 3 This is a schematic diagram of the internal structure of the equipment for preheating and mixing rubber raw materials for cable processing;

[0019] Figure 4This is a schematic diagram of the main structure of the equipment for preheating and mixing rubber raw materials for cable processing;

[0020] Figure 5 This is a partial cross-sectional structural diagram of a rubber raw material preheating and mixing equipment for cable processing;

[0021] Figure 6 For this utility model Figure 5 Enlarged structural diagram at A in the middle.

[0022] [Reference Signs]

[0023] 1. Main body; 2. Motor; 3. Injection port; 4. Turntable; 5. Feeding pipe; 6. Casing; 7. Exhaust pipe; 8. Return pipe; 9. Fan; 10. Discharge pipe; 11. Straight pipe; 12. Hopper; 13. Discharge hole; 14. Movable groove; 15. Refrigerant pipe; 16. Isolation pipe; 17. Piston; 18. Annular groove; 19. Limit rod; 20. Movable ring; 21. Connecting rod; 22. Spring.

[0024] As shown in the figure, in order to clearly implement the structure of the embodiment of the utility model, specific structures and devices are marked in the figure, but this is only for illustrative purposes and is not intended to limit the utility model to the specific structure, device and environment. According to specific needs, ordinary technicians in this field can adjust or modify these devices and environments, and the adjustments or modifications made are still included in the scope of the attached claims. DETAILED DESCRIPTION

[0025] The following is a detailed description of a rubber raw material preheating and mixing device for cable processing provided by the utility model in combination with the accompanying drawings and specific embodiments. At the same time, it is explained here that in order to make the embodiments more detailed, the following embodiments are the best and preferred embodiments, and those skilled in the art may also adopt other alternatives to implement some known technologies; and the accompanying drawings are only for more specific description of the embodiments, and are not intended to specifically limit the utility model.

[0026] It should be noted that the references to "one embodiment", "embodiment", "exemplary embodiments", "some embodiments" and the like in the specification indicate that the embodiments described may include specific features, structures or characteristics, but not every embodiment may include the specific features, structures or characteristics. In addition, when a specific feature, structure or characteristic is described in conjunction with an embodiment, it should be within the knowledge of a person skilled in the art to implement such feature, structure or characteristic in conjunction with other embodiments (whether or not explicitly described).

[0027] In general, a term can be understood, at least in part, from its use in context. For example, depending, at least in part, on the context, the term "one or more" as used herein can be used to describe any feature, structure, or characteristic in the singular sense, or can be used to describe a combination of features, structures, or characteristics in the plural sense. Additionally, the term "based on" can be understood as not necessarily intended to convey an exclusive set of factors, but can instead, depending, at least in part, on the context, allow for the presence of other factors that are not necessarily explicitly described.

[0028] It will be understood that the meaning of “on,” “over,” and “above” in this disclosure should be interpreted in the broadest manner, so that “on” means not only “directly on” something, but also includes the meaning of being “on” something with intervening features or layers therebetween, and “on” or “over” means not only “on” or “above” something, but also includes the meaning of being “on” or “above” something with no intervening features or layers therebetween.

[0029] Additionally, spatially relative terms such as "under," "beneath," "lower," "above," "upper," and the like may be used herein for descriptive convenience to describe the relationship of one element or feature to another element or features, as shown in the accompanying drawings. Spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the accompanying drawings. The device may be oriented in other ways, and the spatially relative descriptors used herein may be similarly interpreted accordingly.

[0030] like Figure 1 and Figure 2As shown, the embodiment of the utility model provides a rubber raw material preheating mixing equipment for cable processing, including a body 1, the inner wall of the body 1 is provided with a movable groove 14, the inner wall of the movable groove 14 is rotatably connected with a turntable 4, the top of the turntable 4 is fixedly equipped with a motor 2, the output shaft of the motor 2 is fixedly sleeved with a straight pipe 11, the outer wall of the straight pipe 11 is provided with a feeding pipe 5, the bottom end of the straight pipe 11 is fixedly equipped with a hopper 12, the outer wall of the hopper 12 is provided with a discharge hole 13, the top of the body 1 is penetrated with a material injection port 3 until the inner wall of the body 1, the outer wall of the body 1 is fixedly equipped with a shell 6, the outer wall of the shell 6 is respectively penetrated with an air outlet pipe 7 and an air return pipe 8, the inner wall of the air return pipe 8 is provided with an annular groove 18, the inner wall of the annular groove 18 is fixedly equipped with a limit rod 19, the outer wall of the limit rod 19 is sleeved with a spring 22, the outer wall of the spring 22 is in contact with a movable ring 20, and the movable ring 2 0 is fixedly equipped with a connecting rod 21 on the outer wall, and a piston 17 is fixedly equipped at the end of the connecting rod 21, a fan 9 is fixedly equipped on the outer wall of the outer shell 6, an insulating tube 16 is fixedly equipped on the bottom of the inner wall of the outer shell 6, and a refrigerant tube 15 is wound around the outer wall of the insulating tube 16, and a discharge pipe 10 is provided at the bottom of the main body 1. Through the structure of the main body 1, the motor 2, the straight tube 11, the hopper 12, and the discharge hole 13, when the user mixes the raw rubber, carbon black and rubber additives through the device, the motor 2 drives the straight tube 11 to rotate, and at this time the user can put the rubber additives and carbon black into the hopper 12 through the feeding tube 5, and use the centrifugal force when the straight tube 11 rotates to make the rubber additives and carbon black be thrown out of the hopper 12, thereby increasing the mixing effect of the three, and at the same time cooperate with the stirring rod to further mix and stir the three, thereby improving the mixing effect of the device.

[0031] like Figure 1 and Figure 6 As shown, there are two connecting rods 21, and the limiting rod 19 and the connecting rod 21 are both made of galvanized iron metal. The outer wall of the piston 17 is slidably connected to the inner wall of the return air pipe 8. The galvanized iron metal has the characteristics of hardness and wear resistance, which can effectively ensure the limiting effect of the limiting rod 19 on the movable ring 20, and the connecting rod 21 can fix the piston 17 and connect the piston 17 with the movable ring 20, so as to utilize the expansion of high-temperature air to allow high-temperature air to enter the main body 1, thereby avoiding the movable ring 20 from shaking when the high-temperature air pushes the piston 17 to move, thereby achieving the effect of heat recovery and improving the energy utilization rate of the device.

[0032] like Figure 1 and Figure 2As shown, the interior of the shell 6 is connected to the interior of the main body 1 through the air outlet pipe 7 and the air return pipe 8, and the interior of the shell 6 is connected to the outside through the fan 9. Through the structure of the air outlet pipe 7 and the air return pipe 8, when the mixing inside the main body 1 is completed, the material is discharged through the discharge pipe 10, and the exhaust gas enters the shell 6 through the air outlet pipe 7. At this time, the inside of the shell 6 is filled with external cold air through the fan 9. Due to the insulating effect of the insulating pipe 16 and the heat conducting effect of the refrigerant pipe 15, the residual heat in the exhaust gas is heat-converted with the cold air. After the cold air heats up, the heat expansion pushes the piston 17 out of the return pipe 8, so that the heated air enters the main body 1, thereby achieving the effect of heat recovery.

[0033] like Figure 3 and Figure 5 As shown, the interior of the hopper 12 is connected to the interior of the main body 1 through the discharge hole 13, and the inner walls of the hopper 12 are filled with carbon black and rubber additives respectively. Through the set hopper 12 structure, the user can put the additives and carbon black into the hopper 12 through the feeding pipe 5. When the straight tube 11 rotates, it will drive the hopper 12 to rotate, and the centrifugal force will throw the additives and carbon black out, so that the two are mixed with the raw rubber, thereby improving the mixing effect of the device.

[0034] like Figure 1 and Figure 3 As shown, a heating rod is fixedly mounted on the inner wall of the main body 1, and a stirring rod is fixedly mounted on the outer wall of the straight tube 11. By setting the heating rod and stirring rod structure, the heating effect of the heating rod on the raw rubber, carbon black and rubber additive is utilized to ensure that the three are fully mixed, and then the stirring rod is used to drive the mixture to rotate, so that the three are further mixed.

[0035] like Figure 2 and Figure 3 As shown, the end of the feeding pipe 5 passes through the bottom of the turntable 4 to the top of the straight pipe 11, and a controller is fixedly installed on the outer wall of the main body 1, and the controller is electrically connected to the motor 2, the fan 9 and the heating rod respectively. A solenoid valve is provided on the inner wall of the isolation tube 16, and the solenoid valve is electrically connected to the controller. Through the set controller structure, the user can control the operating time and output frequency of the motor 2 through the controller, thereby realizing fully automatic start and stop operations, thereby improving the automation of the device.

[0036] The technical solution provided by the utility model is that after the user assembles the device, the raw rubber can be fed into the main body 1 from the injection port 3, and then the carbon black and rubber additives can be fed into the hopper 12 respectively through the feeding pipe 5, and then the straight pipe 11 and the hopper 12 can be rotated synchronously by controlling the operation of the motor 2. At this time, under the influence of centrifugal force, the carbon black and rubber additives are both thrown out, so that the three are fully mixed after melting. When the mixing operation is completed, the prepared rubber is discharged from the discharge pipe 10, and the exhaust gas enters the shell 6 through the exhaust pipe 7. At this time, the outside air can be drawn into the shell 6 through the fan 9, and the residual heat in the exhaust gas is conducted to the cold air through the heat transfer effect of the refrigerant pipe 15. When the cold air is heated and expands, it pushes the piston 17 to move and detach from the return air pipe 8, and finally enters the main body 1, and the exhaust gas after heat exhaust accumulates. Finally, the user can open the solenoid valve through the controller to discharge the exhaust gas to the outside of the shell 6.

[0037] The present invention covers any substitution, modification, equivalent method and scheme made on the essence and scope of the present invention. In order to make the public have a thorough understanding of the present invention, specific details are described in detail in the above preferred embodiments of the present invention, and those skilled in the art can fully understand the present invention without the description of these details. In addition, in order to avoid unnecessary confusion about the essence of the present invention, well-known methods, processes, procedures, components and circuits are not described in detail.

[0038] A person skilled in the art will appreciate that all or part of the steps in the above-mentioned embodiment method can be completed by instructing related hardware through a program, and the program can be stored in a computer-readable storage medium, such as ROM / RAM, a disk, an optical disk, etc.

[0039] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principle of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.

Claims

1. A rubber raw material preheating and mixing device for cable processing, characterized in that: include: A main body (1), wherein the inner wall of the main body (1) is provided with a movable groove (14), the inner wall of the movable groove (14) is rotatably connected to a turntable (4), a motor (2) is fixedly mounted on the top of the turntable (4), the output shaft of the motor (2) is fixedly sleeved with a straight tube (11), the outer wall of the straight tube (11) is provided with a feeding pipe (5), the bottom end of the straight tube (11) is fixedly provided with a hopper (12), the outer wall of the hopper (12) is provided with a discharge hole (13), the top of the main body (1) is penetrated with a material injection port (3) until the inner wall of the main body (1), the outer wall of the main body (1) is fixedly provided with a shell (6), and the outer wall of the shell (6) is penetrated with an air outlet pipe (7) and an air return pipe (13) respectively. The return air pipe (8) is provided with an annular groove (18) on its inner wall, a limit rod (19) is fixedly mounted on the inner wall of the annular groove (18), a spring (22) is sleeved on the outer wall of the limit rod (19), the outer wall of the spring (22) abuts against a movable ring (20), a connecting rod (21) is fixedly mounted on the outer wall of the movable ring (20), a piston (17) is fixedly mounted on the end of the connecting rod (21), a fan (9) is fixedly mounted on the outer wall of the outer shell (6), an insulating tube (16) is fixedly mounted on the bottom of the inner wall of the outer shell (6), a refrigerant tube (15) is wound around the outer wall of the insulating tube (16), and a discharge tube (10) is provided at the bottom of the main body (1).

2. The rubber raw material preheating and mixing equipment for cable processing according to claim 1, characterized in that: The number of the connecting rods (21) is two, and the limiting rod (19) and the connecting rod (21) are both made of galvanized iron metal. The outer wall of the piston (17) is slidably connected to the inner wall of the return air pipe (8).

3. The rubber raw material preheating and mixing equipment for cable processing according to claim 1, characterized in that: The interior of the outer shell (6) is communicated with the interior of the main body (1) via an air outlet pipe (7) and an air return pipe (8), and the interior of the outer shell (6) is communicated with the outside world via a fan (9).

4. The rubber raw material preheating and mixing equipment for cable processing according to claim 1, characterized in that: The interior of the hopper (12) is communicated with the interior of the body (1) via a discharge hole (13), and the inner wall of the hopper (12) is filled with carbon black and rubber additives respectively.

5. The rubber raw material preheating and mixing equipment for cable processing according to claim 1, characterized in that: A heating rod is fixedly mounted on the inner wall of the body (1), and a stirring rod is fixedly mounted on the outer wall of the straight tube (11).

6. The rubber raw material preheating and mixing equipment for cable processing according to claim 5, characterized in that: The end of the feeding pipe (5) passes through the bottom of the turntable (4) to the top of the straight pipe (11); a controller is fixedly mounted on the outer wall of the body (1), and the controller is electrically connected to the motor (2), the fan (9) and the heating rod respectively; a solenoid valve is provided on the inner wall of the isolation tube (16), and the solenoid valve is electrically connected to the controller.