Material shaping and discharging device of automatic car loader

By designing the material shaping and discharge device of the automatic loader in the train loader, the hydraulic lifting platform, the shaping and discharge mechanism and the roller body assembly are used to solve the problem of low bag-packing efficiency, and the shaping and correction of the bag-packing position are realized, and the stacking efficiency and neatness are improved.

CN222846087UActive Publication Date: 2025-05-09SUZHOU YING CHUANG POWER TECH
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Patent Information

Application Number
CN202421540005.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-02
Publication Date
2025-05-09
Estimated Expiration
2034-07-02

AI Technical Summary

Technical Problem

In the prior art, when the train loader loads bags, since the conveyor belt is always in the conveying state, it is difficult for workers to adjust the position of bags, resulting in low efficiency of bag placing bags.

Method used

A material shaping and discharge device for an automatic loading machine is designed, including a hydraulic lifting platform, a shaping and discharge mechanism, a receiving belt and a roller assembly. The shaping and delivery mechanism combines the shaping plate and the flange to achieve position shaping and correction of the bag bag through a square conveying roller and a circular conveying roller.

Benefits of technology

Through this device, the problem of inconsistent placement of bags and bags is solved, the efficiency and neatness of bags and bags are improved, and the operation process of workers is simplified.

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    Figure CN222846087U_ABST
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Abstract

The utility model relates to the technical field of train car loaders, in particular to a material shaping and conveying device of an automatic car loader, which comprises a car loader main body, a hydraulic lifting platform is arranged in the car loader main body, and a shaping and conveying mechanism is arranged on the front half part of a platform surface of the hydraulic lifting platform. A receiving belt is arranged on the front side of the shaping and conveying mechanism, a roller assembly is arranged on the rear side of the shaping and conveying mechanism, shaping plates are arranged on the two edges of the rear side of the shaping and conveying mechanism respectively, and outer flanges are arranged at the inlet ends of the shaping plates respectively. Bag conveying is achieved through the square conveying rollers, the round conveying rollers and the receiving belt at the bottom, the shaping plates arranged on the two sides are matched, all bags in conveying can be arranged in order, it is guaranteed that the placing positions of all the bags are generally consistent, and convenience is provided for subsequent orderly stacking of the bags.
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Description

Technical Field

[0001] The utility model relates to the technical field of train loading machines, in particular to a material shaping and conveying device of an automatic loading machine. Background Art

[0002] Conventionally, bags are transported to train carriages using a conveyor belt. One end of the conveyor belt extends into the carriage, and the other end is placed outside to hold bags. During the loading stage, workers are required to carry bags and place them on the outer end of the receiving belt. Since bags are heavy and the conveyor belt is always in a conveying state, it is difficult for workers to adjust the position of bags in time. In this way, workers who receive bags at the end of the belt need to calibrate the position of bags before stacking them, so as to ensure that the subsequent bags are neatly stacked. This working method results in low bag stacking efficiency. Utility Model Content

[0003] The utility model aims to solve the shortcomings in the prior art and proposes a material shaping and conveying device for an automatic loader.

[0004] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0005] A material shaping and conveying device for an automatic loader includes a vehicle body, a hydraulic lifting platform is arranged inside the vehicle body, a shaping and conveying mechanism is arranged on the front half of the platform of the hydraulic lifting platform, a receiving belt is arranged on the front side of the shaping and conveying mechanism, a roller assembly is arranged on the rear side, shaping plates are also arranged on the two edges of the rear side of the shaping and conveying mechanism, and the inlet ends of the shaping plates are respectively provided with outward flanges.

[0006] In a preferred technical solution, a hydraulic motor is provided at the bottom of the hydraulic lifting platform.

[0007] In a preferred technical solution, the shaping and discharging mechanism includes two parallel side fixing frames, and the side fixing frames are installed on the hydraulic lifting platform through fasteners.

[0008] In a preferred technical solution, a power motor for controlling the start-up of the receiving belt is provided on the side fixing frame.

[0009] In a preferred technical solution, the roller assembly includes a plurality of square conveying rollers and circular conveying rollers, which are arranged in sequence, and both ends of the square conveying rollers and the circular conveying rollers are rotatably mounted between two side fixing frames.

[0010] In a preferred technical solution, the shaping plate is slidably mounted on the side fixing frame, the shaping plate is aligned with the installation position of the roller assembly, and the shaping plates on both sides are narrowed in an eight-shaped shape from front to back.

[0011] In a preferred technical solution, a sliding column is provided on the outer surface of the shaping plate, and the sliding column extends downward. A guide sleeve is provided on the side fixing frame for vertical insertion of the sliding column. The guide sleeve is radially screwed into the plum hand screw from the outside to the inside, and the sliding column is fixed by the plum hand screw.

[0012] The beneficial effects of the utility model are:

[0013] The shaping and conveying mechanism proposed in this scheme solves the problem of low bag stacking efficiency due to the large differences in the placement positions of the bags on the conveyor belt and the inability to be directly stacked into the train compartment. The shaping and conveying mechanism is set at the entrance end of the loader, and the bag conveying is achieved by the square conveying rollers, round conveying rollers and receiving belts at the bottom. In conjunction with the shaping plates arranged on both sides, each bag in transmission can be regulated to ensure that the placement positions of the bags are roughly consistent, which provides convenience for the subsequent neat stacking of the bags. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the overall structure of the vehicle loader proposed by the utility model;

[0015] Figure 2 This is a schematic diagram of the installation position structure of the shaping and delivery mechanism proposed in the utility model;

[0016] Figure 3 for Figure 2 Schematic diagram of the structure of the shaping and conveying mechanism.

[0017] In the figure: 1. vehicle body; 2. hydraulic lifting platform; 201. hydraulic motor; 3. shaping and conveying mechanism; 301. side fixing frame; 302. shaping plate; 303. outer flange; 304. receiving belt; 305. square conveying roller; 306. round conveying roller. DETAILED DESCRIPTION

[0018] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0019] In this embodiment, refer to Figure 1-3 A material shaping and conveying device of an automatic loading machine includes a vehicle machine body 1, a hydraulic lifting platform 2 is arranged in the vehicle machine body 1, and a hydraulic motor 201 is arranged at the bottom of the hydraulic lifting platform 2. The height of the hydraulic lifting platform 2 is adjusted by the hydraulic motor 201.

[0020] The front half of the hydraulic lifting platform 2 is provided with a shaping and discharging mechanism 3, which includes two parallel side fixing frames 301, which are mounted on the hydraulic lifting platform 2 through fasteners. When the height of the hydraulic lifting platform 2 is changed, the position of the shaping and discharging mechanism 3 is also adjusted synchronously, and such a design is used to adjust and receive bags at different heights.

[0021] The design of the shaping and discharging mechanism 3 is specifically described as shown in the attached Figure 3 As shown, a receiving belt 304 is provided at the front side of the shaping and discharging mechanism 3, and a roller assembly is provided at the rear side. A power motor for controlling the start of the receiving belt 304 is provided on the side fixing frame 301. The receiving belt 304 can deliver bags transmitted from the outside into the vehicle body 1 in an orderly manner.

[0022] The roller assembly includes a plurality of square conveyor rollers 305 and circular conveyor rollers 306, which are arranged in sequence, and the two ends of the square conveyor rollers 305 and circular conveyor rollers 306 are rotatably mounted between the two side fixing frames 301. As shown in the drawings, the square conveyor rollers 305 are arranged at the front and adjacent to the receiving belt 304, while the circular conveyor rollers 306 are arranged at the rear, and the receiving belt 304 and the square conveyor rollers 305 and circular conveyor rollers 306 are on the same horizontal plane, so that the bag can slide forward conveniently.

[0023] Here, shaping plates 302 are respectively provided at the two edges of the rear side of the shaping and discharging mechanism 3, and the entrance ends of the shaping plates 302 are respectively provided with outer flanges 303. The design of the outer flanges 303 facilitates the bag to slide smoothly onto the roller assembly, and the shaping plates 302 are aligned with the installation positions of the roller assembly, and the shaping plates 302 on both sides are narrowed in an eight-shaped shape from front to back.

[0024] The bag is slid to the entrance of the square conveyor roller 305 via the receiving belt 304. Once the position of the bag is deviated, the outer flanges 303 on both sides can be used to correct the position of the bag. The outer flanges 303 can adjust the conveying direction of the bag. The square conveyor roller 305 can vibrate, so that the bag conveyed above can be vibrated and leveled. Because the bottom of the bag needs to be flat when it is stacked, the square conveyor roller 305 can be used to level the bag. Generally, the bag is a square bag. The bag slides from the entrance of the square conveyor roller 305 to the exit of the circular conveyor roller 306. After shaping, the oblique bag can be adjusted and then conveyed to the vehicle body 1.

[0025] It should be noted that the shaping plate 302 is slidably mounted on the side fixing frame 301, and a sliding column is provided on the outer plate surface of the shaping plate 302, and the sliding column extends downward. A guide sleeve for the sliding column to be vertically inserted is provided on the side fixing frame 301, and the guide sleeve is radially screwed into a plum-shaped hand screw from the outside to the inside, and the sliding column is fixed by the plum-shaped hand screw. The plum-shaped hand screw is used to adjust the height of the shaping plate 302. By adjusting the height of the shaping plate 302, it can be used to correct bags of different sizes, and its scope of use can be expanded.

[0026] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A material shaping and delivery device for an automatic loader, characterized in that: The invention comprises a vehicle machine body (1), wherein a hydraulic lifting platform (2) is arranged inside the vehicle machine body (1), a shaping and discharging mechanism (3) is arranged on the front half of the platform of the hydraulic lifting platform (2), a receiving belt (304) is arranged on the front side of the shaping and discharging mechanism (3), and a roller assembly is arranged on the rear side, shaping plates (302) are also arranged on the two edges of the rear side of the shaping and discharging mechanism (3), and the inlet ends of the shaping plates (302) are respectively provided with outer flanges (303).

2. The material shaping and delivery device of an automatic loader according to claim 1, characterized in that: A hydraulic motor (201) is provided at the bottom of the hydraulic lifting platform (2).

3. The material shaping and delivery device of an automatic loader according to claim 1, characterized in that: The shaping and discharging mechanism (3) comprises two parallel side fixing frames (301), and the side fixing frames (301) are mounted on the hydraulic lifting platform (2) via fasteners.

4. The material shaping and delivery device of an automatic loader according to claim 3, characterized in that: The side fixing frame (301) is provided with a power motor for controlling the start of the receiving belt (304).

5. The material shaping and delivery device of an automatic loader according to claim 3, characterized in that: The roller assembly comprises a plurality of square conveying rollers (305) and circular conveying rollers (306), wherein the square conveying rollers (305) and circular conveying rollers (306) are arranged in sequence, and the two ends of the square conveying rollers (305) and circular conveying rollers (306) are rotatably mounted between two side fixing frames (301).

6. The material shaping and delivery device of an automatic loader according to claim 5, characterized in that: The shaping plate (302) is slidably mounted on the side fixing frame (301), the shaping plate (302) is aligned with the installation position of the roller assembly, and the shaping plates (302) on both sides are narrowed in an eight-shaped shape from front to back.

7. The material shaping and delivery device of an automatic loader according to claim 6, characterized in that: The outer surface of the shaping plate (302) is provided with a sliding column, which extends downwards. The side fixing frame (301) is provided with a guide sleeve for vertical insertion of the sliding column. The guide sleeve is radially screwed into a plum-shaped hand screw from the outside to the inside, and the sliding column is fixed by the plum-shaped hand screw.