Steering device and lubricating oil product filling system
By designing automatic steering and removal devices, the problems of manual steering and aluminum foil sealing in lubricant production are solved, and the automatic detection and removal of the automatic steering and filling process of empty barrels are realized, and the production efficiency and product quality are improved.
Patent Information
- Application Number
- CN202421917866.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-09
- Publication Date
- 2025-05-09
- Estimated Expiration
- 2034-08-09
AI Technical Summary
In the existing lubricant production process, empty barrels need to be manually turned to meet the requirements of the filling machine, resulting in waste of time and labor consumption. At the same time, there is a problem of missing aluminum foil sealing during the filling process, which needs to be manually removed, affecting production efficiency.
A steering device is designed, including a conveying track, a barrel blocking assembly, a barrel pushing assembly, a photoelectric switch and a tetrafluoro plate. Automatic steering of an empty barrel is achieved through automatic detection and pushing mechanisms, and a removal device is introduced in the filling system, and the photoelectric switch and pneumatic components are used to automatically detect and remove unsealed oil barrels.
Automatic steering of empty barrels is achieved, manual operation time and labor consumption is reduced, and the production efficiency of the filling process is improved through automatic removal devices, ensuring the integrity of the aluminum foil sealing of each oil barrel.
Smart Images

Figure CN222846451U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of lubricating oil production, in particular to a steering device and a lubricating oil product filling system. Background Art
[0002] After the lubricating oil is produced, it needs to be filled, sealed with aluminum foil, and then packaged.
[0003] In the current process, the empty barrels output by the automatic bottle unscrambler are vertical, while the filling machine requires the empty barrels to enter horizontally. The empty barrels need to be turned before entering the filling machine. In the past, it was necessary to turn manually, which not only wasted time, but also consumed a lot of labor. In addition, during the filling process, there are cases where the aluminum foil seal is missed, and the workload of manual removal is large, and production efficiency cannot be guaranteed. Utility Model Content
[0004] In order to solve the above technical problems, the utility model provides a steering device and a lubricating oil product filling device, which replace manual operation and realize automatic steering of empty barrels and rejection of unsealed oil barrels.
[0005] To achieve this technical purpose, the utility model adopts the following scheme:
[0006] A steering device comprises a conveying track, wherein a barrel blocking assembly, a barrel pushing assembly and a support rod are sequentially arranged on one side of the conveying track, a first photoelectric switch and a barrel blocking assembly are arranged on the other side of the conveying track, the barrel blocking assemblies on both sides of the conveying track are arranged oppositely, and a first polytetrafluoroethylene plate is arranged at the end of the barrel blocking assembly to prevent damage to the barrel body.
[0007] Compared with the prior art, the beneficial effects of the utility model are:
[0008] The utility model realizes the barrel body steering function according to the on-site working conditions by setting a steering device, and automatically transforms the vertical barrel into a horizontal one. When the oil barrel enters the steering device and passes through the barrel blocking assembly, the first photoelectric switch detects the presence of a barrel, and the cylinder of the barrel pushing assembly extends out and hits the barrel tail. The barrel head is intercepted by the support rod, and the barrel body direction automatically changes. At the same time, the barrel blocking assembly extends out to intercept the barrel at the rear to avoid barrel stacking and barrel collision. After the current oil barrel is turned, it leaves the detection range of the first photoelectric switch, and the rear barrel blocking assembly opens to release the next barrel. The steering device moves back and forth, thereby meeting the production process requirements.
[0009] On the other hand, the utility model also provides a lubricating oil product filling system including the aforementioned steering device, including a bottle unscrambler, a supporting device, a filling machine, a sealing machine and a rejection device arranged in sequence, the steering device is arranged between the supporting device and the filling machine, and conveying tracks are arranged between each device, track guardrails are arranged on both sides of the conveying track, and a bracket is arranged under the conveying track.
[0010] Furthermore, the rejection device includes a barrel receiving plate arranged on one side of the conveying track, a rejection pneumatic component is arranged on the other side of the conveying track, a detection component is arranged above the rejection pneumatic component, a proximity switch is arranged at the lower end of the detection component, and also includes a second photoelectric switch arranged on one side of the conveying track, and the second photoelectric switch is arranged on the side of the rejection pneumatic component close to the sealing machine.
[0011] Through the above settings, when the oil drum enters the rejection device, the second photoelectric switch detects the barrel body, proving that the oil drum has passed through this device. After the proximity switch detects the aluminum foil inside the barrel cover, the rejection pneumatic assembly will not operate and the oil drum will be released. When the second photoelectric switch detects the barrel body and the proximity switch does not detect the aluminum foil on the barrel cover, the cylinder of the rejection pneumatic assembly will operate to push the oil drum onto the barrel receiving plate. This realizes the role of automatic detection and rejection, replacing manual operation.
[0012] Furthermore, the height of the barrel receiving plate is the same as that of the conveying track, and a second tetrafluoro plate is provided at the end of the rejecting pneumatic assembly.
[0013] Furthermore, a handwheel is provided on the upper part of the detection component, and the rotation of the handwheel drives the lead screw to move along the direction of the guide column, thereby driving the proximity switch to move, thereby realizing the up and down adjustment of the proximity switch.
[0014] Furthermore, the supporting device includes a straightening baffle arranged on one side of the conveying track, the straightening baffle is arranged at an angle to the running direction of the conveying track, and a vertical plate track is arranged in parallel on the other side of the conveying track. The height and running direction of the vertical plate track and the conveying track are consistent. A straightening steel pipe is arranged on the side of the vertical plate track away from the conveying track, one end of the straightening steel pipe is at the same height as the vertical plate track, and the other end gradually rises, and the straightening steel pipe is arranged parallel to the straightening baffle.
[0015] Through the above settings, the empty barrels conveyed by the bottle unscrambler are transmitted to the supporting device by the vertical track in a flat state. The mouth of the empty barrel is directly placed on the straightening steel pipe, and the bottom of the barrel is against the straightening baffle. The vertical track slowly pushes the empty barrel forward. As the straightening steel pipe gradually rises, the empty barrel slowly stands upright. The upright empty barrel enters the conveying track and enters the next equipment after all are upright. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the structure of the steering device of an embodiment of the utility model;
[0017] Figure 2 for Figure 1 A top view of
[0018] Figure 3 This is a schematic diagram of the structure of the rejection device in the embodiment of the utility model;
[0019] Figure 4 for Figure 3 Left view of
[0020] Figure 5 This is a schematic diagram of the structure of the supporting device of the embodiment of the utility model;
[0021] Figure 6 for Figure 5 A top view of
[0022] The markings in the figure are: 1. conveying track; 101. track guardrail; 102. bracket; 201. barrel blocking assembly; 202. barrel pushing assembly; 203. first photoelectric switch; 204. support rod; 205. first PTFE plate; 301. barrel receiving plate; 302. detection assembly; 303. proximity switch; 304. hand wheel; 305. rejection pneumatic assembly; 306. second PTFE plate; 307. second photoelectric switch; 401. vertical plate track; 402. straightening steel pipe; 403. straightening baffle. DETAILED DESCRIPTION
[0023] In order to fully understand the purpose, features and effects of the present invention, the present invention is described in detail through the following specific implementation methods, but the present invention is not limited thereto.
[0024] See also Figure 1 and Figure 2 The utility model provides a technical solution: a steering device includes a barrel blocking assembly 201, a barrel pushing assembly 202 and a support rod 204 which are sequentially arranged on one side of a conveying track 1, and a barrel blocking assembly 201 and a first photoelectric switch 203 are arranged on the other side of the conveying track 1; the barrel blocking assemblies 201 on both sides of the conveying track 1 are arranged opposite to each other, and a first polytetrafluoroethylene plate 205 is arranged at the end of the barrel blocking assembly 201 to prevent damage to the barrel body.
[0025] By setting up a steering device, the barrel body steering function can be realized according to the on-site working conditions, and the vertical barrel can be automatically transformed into a horizontal one. When the oil barrel enters the steering device and passes through the barrel blocking assembly 201, the first photoelectric switch 203 detects the presence of a barrel, and the cylinder of the barrel pushing assembly 202 extends out and hits the tail of the barrel. The barrel head is intercepted by the support rod 204, and the direction of the barrel body changes automatically. At the same time, the barrel blocking assembly 201 extends out to intercept the barrel at the rear to avoid barrel stacking and barrel collision. After the current oil barrel is turned, it leaves the detection range of the first photoelectric switch 203, and the rear barrel blocking assembly 201 opens to release the next barrel. The steering device moves back and forth to meet the production process requirements.
[0026] The utility model also provides a lubricating oil product filling system, including a bottle unscrambler, a supporting device, the aforementioned steering device, a filling machine, a sealing machine and a rejection device arranged in sequence, a conveying track 1 is arranged between each device, track guardrails 101 are arranged on both sides of the conveying track 1, and a bracket 102 is arranged under the conveying track 1. Among them, the conveying track 1, the bottle unscrambler, the filling machine and the sealing machine and the corresponding control system are all existing technologies and will not be repeated here.
[0027] The working process of the lubricating oil product filling system is as follows: the empty barrels enter the bottle unscrambler and are sorted by the bottle manager. The empty barrels are transported to the supporting device in a lying state. After being straightened by the supporting device, the empty barrels are transported to the steering device. The empty barrels pass through the steering device, change from vertical to horizontal, and enter the filling machine for filling. After filling, the oil barrels are sealed by the sealing machine, and then the oil barrels pass through the rejection device to reject the oil barrels with unqualified seals.
[0028] See also Figure 3 and Figure 4 The rejecting device includes a barrel receiving plate 301 arranged on one side of the conveying track 1, and the height of the barrel receiving plate 301 is the same as that of the conveying track 1. A rejecting pneumatic assembly 305 is arranged on the other side of the conveying track 1, and a second PTFE plate 306 is arranged at the end of the rejecting pneumatic assembly 305 to prevent damage to the barrel body. A detection assembly 302 is arranged above the rejecting pneumatic assembly 305, and a proximity switch 303 is arranged at the lower end of the detection assembly 302. A hand wheel 304 is arranged on the upper part of the detection assembly 302. The hand wheel 304 is rotated to drive the lead screw to move along the direction of the guide column, and the proximity switch 303 is driven to move, so as to achieve the up and down adjustment of the proximity switch 303. A second photoelectric switch 307 is also arranged on the conveying track 1, and the second photoelectric switch 307 is arranged on the side where the product enters.
[0029] When the oil barrel enters the rejection device, the second photoelectric switch 307 detects the barrel body, proving that the oil barrel has passed through the device. After the proximity switch 303 detects the aluminum foil inside the barrel cover, the device will not operate and release the oil barrel. When the second photoelectric switch 307 detects the barrel body and the proximity switch 303 does not detect the aluminum foil on the barrel cover, the cylinder of the rejection pneumatic assembly 305 operates to push the oil barrel onto the barrel receiving plate 301, thereby realizing the function of automatic detection and rejection, replacing manual operation.
[0030] See also Figure 5 and Figure 6The supporting device includes a straightening baffle 403 arranged on one side of the conveying track 1, and the straightening baffle 403 is arranged at an angle to the running direction of the conveying track 1. A vertical plate track 401 is arranged in parallel on the other side of the conveying track 1. The vertical plate track 401 and the conveying track 1 have the same height and running direction. A straightening steel pipe 402 is arranged on the side of the vertical plate track 401 away from the conveying track 1, and one end of the straightening steel pipe 402 is at the same height as the vertical plate track 401, and the other end gradually rises. The straightening steel pipe 402 is arranged in parallel with the straightening baffle 403.
[0031] The empty barrels conveyed by the bottle unscrambler are transferred to the supporting device by the vertical track 401 in a lying state. The mouth of the empty barrel is directly placed on the straightening steel pipe 402, and the bottom of the barrel is against the straightening baffle 403. The vertical track 401 slowly pushes the empty barrel forward. As the straightening steel pipe 402 gradually rises, the empty barrel slowly stands upright. The upright empty barrel enters the conveying track 1, and enters the next equipment after all are upright.
[0032] Finally, it should be noted that the above-listed examples are only preferred embodiments of the present invention. Of course, those skilled in the art can make changes and modifications to the present invention. If these modifications and modifications fall within the scope of the claims of the present invention and their equivalent technologies, they should be considered to be within the scope of protection of the present invention.
Claims
1. A steering device, comprising a conveying track (1), characterized in that: A barrel blocking assembly (201), a barrel pushing assembly (202) and a support rod (204) are sequentially arranged on one side of the conveying track (1), and a first photoelectric switch (203) and a barrel blocking assembly (201) are arranged on the other side of the conveying track (1). The barrel blocking assemblies (201) on both sides of the conveying track (1) are arranged opposite to each other, and a first polytetrafluoroethylene plate (205) is arranged at the end of the barrel blocking assembly (201).
2. A lubricating oil product filling system comprising the steering device according to claim 1, characterized in that: The invention comprises a bottle unscrambler, a supporting device, a filling machine, a sealing machine and a rejecting device which are arranged in sequence, wherein the steering device is arranged between the supporting device and the filling machine, a conveying track (1) is arranged between each device, track guardrails (101) are arranged on both sides of the conveying track (1), and a bracket (102) is arranged below the conveying track (1).
3. The lubricating oil product filling system according to claim 2, characterized in that: The rejecting device comprises a barrel receiving plate (301) arranged on one side of a conveying track (1); a rejecting pneumatic assembly (305) is arranged on the other side of the conveying track (1); a detection assembly (302) is arranged above the rejecting pneumatic assembly (305); and a proximity switch (303) is arranged at the lower end of the detection assembly (302); and further comprises a second photoelectric switch (307) arranged on one side of the conveying track (1); the second photoelectric switch (307) is arranged on a side of the rejecting pneumatic assembly (305) close to the sealing machine.
4. The lubricating oil product filling system according to claim 3, characterized in that: The barrel receiving plate (301) has the same height as the conveying track (1), and a second tetrafluoroethylene plate (306) is provided at the end of the rejecting pneumatic assembly (305).
5. The lubricating oil product filling system according to claim 3, characterized in that: A hand wheel (304) is provided on the upper portion of the detection component (302).
6. The lubricating oil product filling system according to claim 2, characterized in that: The supporting device comprises a straightening baffle (403) arranged on one side of the conveying track (1), the straightening baffle (403) being arranged at an angle to the running direction of the conveying track (1), a vertical plate track (401) being arranged in parallel on the other side of the conveying track (1), the vertical plate track (401) and the conveying track (1) having the same height and running direction, a straightening steel pipe (402) being arranged on the side of the vertical plate track (401) away from the conveying track (1), one end of the straightening steel pipe (402) being at the same height as the vertical plate track (401), and the other end being gradually raised, and the straightening steel pipe (402) being arranged in parallel to the straightening baffle (403).