Sludge dewatering and discharging device

By designing a sludge dewatering and unloading device including an inclined filter plate, hydraulic cylinder and collection box, the problems of sewage leakage and sludge adhesion in traditional devices are solved, and efficient sludge dewatering and sewage collection are achieved.

CN222846595UActive Publication Date: 2025-05-09WEIHUI ZHONGZHOU WATER CO LTD
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Patent Information

Application Number
CN202421481627.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-26
Publication Date
2025-05-09
Estimated Expiration
2034-06-26

AI Technical Summary

Technical Problem

When unloading the traditional sludge dewatering and unloading device, excess water is mixed with the sludge, causing sewage leakage, serious pollution, and cleaning is time-consuming and labor-intensive. The sludge is easy to adhere to the filter dewatering plate, affecting the dehydration effect.

Method used

A sludge dewatering and unloading device is designed, including a box, an inclined filter plate, a hydraulic cylinder, a cleaning scraper, a slide rod, a collection box and a guide plate. The cleaning scraper is pushed by the hydraulic cylinder to clean up the attached sludge, and the water drops fall into the collection box under the inclined filter plate for secondary filtration, improving the dehydration efficiency, and collecting the sludge through the guide plate.

Benefits of technology

It effectively prevents sewage leakage, improves the dehydration efficiency of sludge, reduces the time and energy for cleaning, and ensures the effective separation of sludge and water.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222846595U_ABST
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Abstract

The utility model relates to the technical field of sludge treatment, and provides a sludge dewatering and discharging device which comprises a box body, an inclined filter plate is fixedly embedded in the box body, a mounting box is fixedly mounted on one side of the upper end of the box body, a hydraulic cylinder is fixedly mounted in the center of the interior of the mounting box, and the sludge dewatering and discharging device further comprises a cleaning scraper blade, the cleaning scraper is fixedly mounted at the output end of the hydraulic cylinder and is attached to the inclined filter plate; a hydraulic air cylinder is started to push a cleaning scraping plate, sludge attached to a cleaning filter plate can be cleaned away, the situation that the sludge is attached too thick to affect the dewatering effect is prevented, the outer surfaces of sliding rods are movably sleeved with the two sides of the cleaning scraping plate, the stability of the cleaning scraping plate can be improved, the cleaning scraping plate can be better attached to the inclined filter plate, and a collecting box can be taken out through a handle; and a sealing ring is fixedly installed on one side of the collecting box, the sealing performance of the collecting box and the rectangular groove can be improved through the sealing ring, and water flow is prevented from leaking out.
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Description

Technical Field

[0001] The utility model relates to the technical field of sludge treatment, in particular to a sludge dewatering and unloading device. Background Art

[0002] Sludge dewatering is an important step in the sewage treatment process. Its purpose is to reduce the moisture content in the sludge and reduce its volume to facilitate subsequent transportation, disposal or final treatment (such as landfill, incineration, land use, etc.).

[0003] However, in the prior art, when the conventional sludge dewatering and unloading device is unloading, there will still be excess water mixed with the sludge. Therefore, when the sludge is collected and processed in a centralized manner, sewage is easily leaked, thereby causing pollution to the surrounding area. Cleaning is also relatively time-consuming and labor-intensive. In addition, the sludge is easy to adhere to the filter dewatering plate. If it is not cleaned for a long time, it will affect the dewatering effect, thereby reducing the separation of sludge and water. Utility Model Content

[0004] The purpose of the utility model is to solve the problem in the prior art that when the traditional sludge dewatering and unloading device is unloading, there will still be excess water mixed with the sludge. Therefore, when the sludge is collected and processed in a centralized manner, sewage is likely to leak out, thereby causing pollution to the surrounding area, and it is also relatively time-consuming and laborious to clean up. In addition, the sludge is easy to adhere to the filtering and dewatering plate. If it is not cleaned for a long time, the dewatering effect will be affected, thereby reducing the separation of sludge and water.

[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme: a sludge dewatering and unloading device, comprising: a box body, an inclined filter plate is fixedly embedded inside the box body, a mounting box is fixedly installed on one side of the upper end of the box body, a hydraulic cylinder is fixedly installed at the center of the mounting box, and further comprising:

[0006] A cleaning scraper is fixedly mounted on the output end of the hydraulic cylinder, and the cleaning scraper is in contact with the inclined filter plate;

[0007] Two slide bars are fixedly embedded in the opposite surfaces of the installation box and the box body, the two slide bars are symmetrical, and the cleaning scraper is movably sleeved on the outer surface of the slide bars;

[0008] A rectangular groove is provided at the lower end of one side of the box body close to the installation box.

[0009] Preferably, a collecting box is movably embedded inside the rectangular groove, and a plurality of filtering holes are opened inside the collecting box.

[0010] The technical effect of adopting the above further solution is that the collecting box can perform secondary filtration and dehydration on the fallen sludge.

[0011] Preferably, a handle is fixedly mounted on one side of the collection box, and a sealing ring is fixedly mounted on a side of the collection box close to the handle.

[0012] The technical effect of adopting the above further solution is that the collection box can be taken out through the handle, and the sealing ring can improve the sealing performance to prevent water leakage.

[0013] Preferably, a material discharge port is provided on a side of the box body away from the rectangular groove, and a material guide plate is fixedly mounted on a side of the box body close to the material discharge port.

[0014] The technical effect of adopting the above further solution is that the sludge flows out through the discharge port, and the guide plate facilitates the centralized outflow of the sludge.

[0015] Preferably, a drain pipe is fixedly mounted on the lower end of one side of the box body, and a control valve is provided on the outer surface of the drain pipe.

[0016] The technical effect of adopting the above further solution is that water can be taken out through the drain pipe by opening the control valve.

[0017] Preferably, fixing blocks are fixedly mounted on both sides of the box body close to the installation box, and electric telescopic rods are fixedly mounted on the tops of the two fixing blocks.

[0018] The technical effect of adopting the above further solution is that the electric telescopic rod can drive the rectangular plate to be raised and lowered.

[0019] Preferably, a rectangular plate is fixedly mounted on the top of the two electric telescopic rods, and a feed trough is opened on the top of the rectangular plate.

[0020] The technical effect of adopting the above further solution is that the sludge enters the interior of the box through the feed trough for dehydration treatment.

[0021] Preferably, a plurality of material guide tubes are fixedly mounted on the bottom of the rectangular plate, and the plurality of material guide tubes are all connected to the feed trough.

[0022] The technical effect of adopting the above further solution is that the multiple guide pipes can evenly guide the sludge into the interior of the box.

[0023] Compared with the prior art, the advantages and positive effects of the utility model are:

[0024] 1. In the utility model, two electric telescopic rods are started at the same time to drive the rectangular plate to move to the sludge discharge pipe, the sludge flows into the inside of the feed trough, and then flows onto the inclined filter plate through multiple guide pipes. The sludge flows on the inclined filter plate under the action of gravity. While flowing, the inclined filter plate can separate the water in the sludge, and the water drops to the lower end of the box body. A collecting box is movably embedded in the lower end of the box body. The collecting box can perform secondary filtration on the dripping water, thereby improving the dehydration of the sludge. The sludge flows out through the discharge port and passes through the guide plate for convenient centralized collection of the sludge.

[0025] 2. In the utility model, the hydraulic cylinder is turned on to push the cleaning scraper to clean up the sludge attached to the cleaning filter plate to prevent excessive attachment that affects the dehydration effect. The two sides of the cleaning scraper are movably sleeved on the outer surface of the slide rod to improve the stability of the cleaning scraper and make it fit better with the inclined filter plate. The collection box can be taken out through the handle and then cleaned. A sealing ring is fixedly installed on one side of the collection box, which can improve the sealing between the collection box and the rectangular groove to prevent water leakage. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 A structural schematic diagram of a sludge dewatering and unloading device is proposed for the utility model;

[0027] Figure 2 The utility model provides a side view structural schematic diagram of a sludge dewatering and unloading device;

[0028] Figure 3 A partial structural schematic diagram of a sludge dewatering and unloading device is proposed for the utility model;

[0029] Figure 4 The utility model provides a sectional structural schematic diagram of a sludge dewatering and unloading device.

[0030] Legend:

[0031] 1. Box body; 101. Drain pipe; 102. Control valve; 103. Rectangular groove; 104. Collecting box; 105. Filter hole; 106. Sealing ring; 107. Handle; 108. Mounting box; 109. Inclined filter plate; 110. Slide rod; 111. Cleaning scraper; 112. Fixed block; 113. Electric telescopic rod; 114. Rectangular plate; 115. Feed trough; 116. Discharge port; 117. Guide plate; 118. Guide pipe; 119. Hydraulic cylinder. DETAILED DESCRIPTION

[0032] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.

[0033] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.

[0034] Embodiment 1, as Figure 1-4 As shown, the utility model provides a sludge dewatering and unloading device, comprising: a box body 1, an inclined filter plate 109 is fixedly embedded inside the box body 1, a mounting box 108 is fixedly installed on one side of the upper end of the box body 1, and a hydraulic cylinder 119 is fixedly installed at the inner center of the mounting box 108; a handle 107 is fixedly installed on one side of the collecting box 104, and a sealing ring 106 is fixedly installed on the side of the collecting box 104 close to the handle 107.

[0035] In this embodiment, opening the hydraulic cylinder 119 to push the cleaning scraper 111 can clean up the sludge attached to the cleaning filter plate 109 to prevent excessive attachment that affects the dehydration effect. The two sides of the cleaning scraper 111 are movably sleeved on the outer surface of the slide rod 110 to improve the stability of the cleaning scraper 111 and make it fit better with the inclined filter plate. The collection box 104 can be taken out through the handle 107 and then cleaned. A sealing ring 106 is fixedly installed on one side of the collection box 104. The sealing ring 106 can improve the sealing between the collection box 104 and the rectangular groove 103 to prevent water leakage.

[0036] Embodiment 2, as Figure 1-4As shown, the cleaning scraper 111 is fixedly installed at the output end of the hydraulic cylinder 119, and the cleaning scraper 111 is fitted with the inclined filter plate 109; two slide bars 110 are fixedly embedded in the opposite surfaces of the installation box 108 and the box body 1, and the two slide bars 110 are symmetrical, and the cleaning scraper 111 is movably sleeved on the outer surface of the slide bars 110; the rectangular groove 103 is opened at the lower end of the side of the box body 1 close to the installation box 108; the inside of the rectangular groove 103 is movably embedded with a collection box 104, and the inside of the collection box 104 is provided with a plurality of filter holes 105; the side of the box body 1 away from the rectangular groove 103 is provided with a discharge port 116, and the box body 1 is provided with a discharge port 116. A material guide plate 117 is fixedly installed on one side of the box body 1 near the discharge port 116; a drain pipe 101 is fixedly installed on the lower end of one side of the box body 1, and a control valve 102 is provided on the outer surface of the drain pipe 101; fixed blocks 112 are fixedly installed on both sides of the box body 1 near the installation box 108, and electric telescopic rods 113 are fixedly installed on the tops of the two fixed blocks 112; a rectangular plate 114 is fixedly installed on the tops of the two electric telescopic rods 113, and a feed trough 115 is opened on the top of the rectangular plate 114; a plurality of material guide pipes 118 are fixedly installed on the bottom of the rectangular plate 114, and the plurality of material guide pipes 118 are communicated with the feed trough 115.

[0037] In this embodiment, two electric telescopic rods 113 are started at the same time to drive the rectangular plate 114 to move to the sludge discharge pipe, and the sludge flows into the interior of the feed trough 115, and then flows onto the inclined filter plate 109 through multiple guide pipes 118. The sludge flows on the inclined filter plate 109 under the action of gravity. While flowing, the inclined filter plate 109 can separate the water in the sludge, and the water drops to the lower end of the box body 1. The lower end of the box body 1 is movably embedded with a collecting box 104, and the collecting box 104 can perform secondary filtration on the dripping water, thereby improving the dehydration of the sludge. The sludge flows out through the discharge port 116, and passes through the guide plate 117 for convenient centralized collection of the sludge. The collected water can be taken out through the drain pipe 101 by opening the control valve 102.

[0038] Working principle: When in use, two electric telescopic rods 113 are started at the same time to drive the rectangular plate 114 to move to the sludge discharge pipe, and the sludge flows into the inside of the feed trough 115, and then flows to the inclined filter plate 109 through multiple guide pipes 118. The sludge flows on the inclined filter plate 109 under the action of gravity. While flowing, the inclined filter plate 109 can separate the water in the sludge, and the water drops to the lower end of the box body 1. The lower end of the box body 1 is movably embedded with a collection box 104. The collection box 104 can perform secondary filtration on the dripping water, thereby improving the dehydration of the sludge. The sludge flows out through the discharge port 116 and passes through the guide plate 117 for convenient centralized collection of the sludge. Collect, open the control valve 102 to take out the collected water through the drain pipe 101, open the hydraulic cylinder 119 to push the cleaning scraper 111 to clean up the sludge attached to the cleaning filter plate 109 to prevent excessive attachment from affecting the dehydration effect, the two sides of the cleaning scraper 111 are movably sleeved on the outer surface of the slide rod 110, which can improve the stability of the cleaning scraper 111 and make it better fit with the inclined filter plate, the collection box 104 can be taken out through the handle 107, and then it can be cleaned, and a sealing ring 106 is fixedly installed on one side of the collection box 104, and the sealing ring 106 can improve the sealing performance between the collection box 104 and the rectangular groove 103 to prevent water leakage.

[0039] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.

Claims

1. A sludge dewatering and unloading device, comprising: A box body (1), wherein an inclined filter plate (109) is fixedly embedded inside the box body (1), a mounting box (108) is fixedly mounted on one side of the upper end of the box body (1), and a hydraulic cylinder (119) is fixedly mounted at the center of the mounting box (108), characterized in that it also includes: A cleaning scraper (111) is fixedly mounted on the output end of the hydraulic cylinder (119), and the cleaning scraper (111) is in contact with the inclined filter plate (109); Two slide bars (110) are fixedly embedded in the opposite surfaces of the installation box (108) and the box body (1), the two slide bars (110) are symmetrical, and the cleaning scraper (111) is movably sleeved on the outer surface of the slide bars (110); A rectangular groove (103) is provided at a lower end of one side of the box body (1) close to the installation box (108); A collection box (104) is movably embedded inside the rectangular groove (103), and a plurality of filtering holes (105) are provided inside the collection box (104); A handle (107) is fixedly mounted on one side of the collection box (104), and a sealing ring (106) is fixedly mounted on one side of the collection box (104) close to the handle (107).

2. A sludge dewatering and unloading device according to claim 1, characterized in that: A material discharge port (116) is provided on a side of the box body (1) away from the rectangular groove (103), and a material guide plate (117) is fixedly mounted on a side of the box body (1) close to the material discharge port (116).

3. A sludge dewatering and unloading device according to claim 1, characterized in that: A drainage pipe (101) is fixedly mounted on the lower end of one side of the box body (1), and a control valve (102) is provided on the outer surface of the drainage pipe (101).

4. A sludge dewatering and unloading device according to claim 1, characterized in that: Fixed blocks (112) are fixedly mounted on both sides of the box body (1) close to the installation box (108), and electric telescopic rods (113) are fixedly mounted on the tops of the two fixed blocks (112).

5. A sludge dewatering and unloading device according to claim 4, characterized in that: A rectangular plate (114) is fixedly mounted on the top of the two electric telescopic rods (113), and a feed trough (115) is provided on the top of the rectangular plate (114).

6. A sludge dewatering and unloading device according to claim 5, characterized in that: A plurality of material guide tubes (118) are fixedly mounted on the bottom of the rectangular plate (114), and the plurality of material guide tubes (118) are all in communication with the material feed trough (115).