Non-woven fabric carding machine

Abstract

The utility model discloses a non-woven fabric carding machine, which belongs to the technical field of non-woven fabric processing and comprises a support frame, a conveying table is mounted at the upper end of the support frame, limiting mechanisms and cotton suction mechanisms are arranged on the front side and the rear side of the conveying table, a first air bin is arranged in front of the conveying table, and a second air bin is arranged behind the conveying table. The non-woven fabric carding machine is additionally provided with a limiting mechanism and a cotton suction mechanism, the limiting mechanism and the cotton suction mechanism supplement each other, the limiting mechanism adopts a double-end blowing mode, a cotton body can be effectively controlled on the upper surface of the conveying table, it is ensured that the cotton body cannot fall off from the conveying table, and the cotton body can be effectively prevented from falling off from the conveying table. According to the non-woven fabric carding machine, the stability and reliability of conveying cotton bodies of the non-woven fabric carding machine are effectively improved, the situation that the cotton bodies are scattered all around or fall is reduced, in addition, the cotton suction mechanism can effectively adsorb the falling cotton bodies in a negative pressure cotton suction mode, the cotton bodies are drawn into the containing bin, and the effect of recycling the cotton bodies is achieved.

Description

Technical Field

[0001] The utility model relates to the technical field of non-woven fabric processing, in particular to a non-woven fabric carding machine. Background Art

[0002] Non-woven fabric, also known as non-woven fabric, is a non-woven material. It does not require the traditional textile process, that is, it is not manufactured by spinning and weaving. The non-woven fabric process mainly orients or randomly arranges textile staple fibers or filaments to form a fiber mesh structure, and then reinforces it by mechanical, thermal bonding or chemical methods to obtain a cloth-like product; the non-woven fabric combing machine is one of the key equipment in the production process of non-woven fabrics. Its main function is to open, comb and evenly distribute the fibers to ensure the quality of non-woven fabric products. In the production process of non-woven fabrics, the combing machine is responsible for opening and combing the fiber raw materials, removing impurities and clumps, and making the fibers more evenly distributed, thereby ensuring the uniformity and stability of non-woven fabric products.

[0003] The patent document with application number CN201720198560.1 discloses a non-woven fabric combing machine, which includes a moving part, an upper part and a lower part. The moving part is connected to the bottom of the upper part, and the lower part is below the upper part. The moving part includes a brake pedal and a pulley. The upper part includes a working box, a screen, a cloth winding drum and an arc-shaped combing surface. The working box is L-shaped, and a groove is opened on the working box. The cloth winding drum is connected to the working box through a bracket. The screen is installed at the bottom of the groove, and the arc-shaped combing surface is installed on the arc-shaped part of the groove. The lower part includes an open box, a handle and a roller. A circular groove is opened at the bottom of the open box, and the handle is located on both sides of the open box. The roller is connected to the open box. The mouth box is connected. Based on the search of the above patents and combined with the non-woven fabric combing machine in the prior art, it is found that in the actual application process of the non-woven fabric production line, the combing machine often faces the problem of fiber cotton body falling off or scattering when conveying the fiber cotton body. This phenomenon will not only lead to the waste of fiber cotton body, thereby increasing production costs, but also may cause the following series of adverse consequences: First, the falling of cotton body will directly affect production efficiency and cause unnecessary loss of material resources; secondly, this waste increases production costs and has a negative impact; more importantly, the scattered fiber cotton body may also cause pollution to the working environment, posing a potential threat to the health and safety of operators. Utility Model Content

[0004] The purpose of the utility model is to provide a nonwoven fabric carding machine to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned objectives, the utility model provides the following technical solutions: a non-woven fabric combing machine comprises a support frame, a transmission platform is installed on the upper end of the support frame, and a limiting mechanism and a cotton suction mechanism are arranged on the front and rear sides of the transmission platform, the limiting mechanism comprises a first air bin, a second air bin, a first air jet pipe, a first bin frame, a first support rod, a first air pump frame, a first air pump body and a first air injection pipe, a first air bin is arranged in front of the transmission platform, a second air bin is arranged behind the transmission platform, a first air jet pipe is fixedly installed on the inner wall of the first air bin, and multiple groups of first air jet pipes are distributed on the first air bin from left to right, a first bin frame is fixedly installed at the rear end of the first air bin, a first support rod is arranged below the first bin frame, a first air pump frame is fixedly installed on the first support rod, a first air pump body is fixedly installed on the first air pump frame, and a first air injection pipe is installed between the first air pump body and the first bin frame.

[0006] Optionally, the limiting mechanism also includes a second jet pipe, a second warehouse rack, a second support rod, a second air pump rack, a second air pump body and a second air injection pipe. The second jet pipe is fixedly installed on the inner wall of the second air warehouse, and multiple groups of the second jet pipes are distributed on the second air warehouse from left to right.

[0007] Optionally, a second storage rack is fixedly mounted on the rear end of the second air injection pipe, and a second support rod is arranged below the second storage rack.

[0008] Optionally, a second air pump frame is fixedly mounted on the second support rod, a second air pump body is fixedly mounted on the second air pump frame, and a second air injection pipe is installed between the second air pump body and the second storage frame.

[0009] Optionally, the cotton suction mechanism includes an exhaust fan, a barrier net, a docking tube, a containing bin, an air suction pipe and a telescopic tube, and the exhaust fan is fixedly installed on the right end of the first air pump frame.

[0010] Optionally, a barrier net is installed at the upper end of the exhaust fan, a docking tube is provided on the outer side of the barrier net, and the docking tube is spirally connected to the exhaust fan.

[0011] Optionally, a accommodating bin is fixedly mounted on the upper end of the docking tube, a suction pipe is fixedly mounted on the right end of the accommodating bin, and a telescopic tube is fixedly mounted on one end of the suction pipe away from the accommodating bin.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] 1. In the utility model, a limiting mechanism is provided to limit the movement of the fiber cotton body on the transmission platform through two-way blowing, which significantly improves the stability of the cotton body during the transmission process. The limiting mechanism adopts double-end blowing technology, and injects air into the first air bin and the second air bin through the first air pump body and the second air pump body, and forms front and rear blowing through the first air jet pipe and the second air jet pipe respectively, which effectively limits the lateral movement of the fiber cotton body and ensures the stable transmission of the cotton body on the transmission platform; the limiting mechanism effectively reduces the shedding and scattering of the fiber cotton body during the transmission process, reduces material loss, and reduces the possibility of the fiber cotton body falling off the transmission platform through the blowing method of the limiting mechanism, thereby reducing the waste of cotton body in the production process and improving material utilization efficiency.

[0014] 2. In the utility model, a cotton suction mechanism is provided, which effectively collects scattered fiber cotton bodies and realizes the recycling of resources. The cotton suction mechanism can quickly absorb the scattered fiber cotton bodies into the containing bin through the negative pressure generated by the exhaust fan, thereby realizing the effective recovery of the scattered cotton bodies, which not only reduces the waste of raw materials but also improves the recycling rate of resources; the cotton suction mechanism reduces the fiber cotton body pollution in the workplace and improves the operating environment. The cotton suction mechanism can timely clean up the cotton body waste generated in the production process, effectively reducing the pollution level in the workplace and providing a cleaner and safer working environment for operators. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the structure of the utility model in a three-dimensional front view;

[0016] Figure 2 It is a schematic structural diagram of the utility model in a plane front view;

[0017] Figure 3 It is a schematic diagram of the structure of the utility model in a three-dimensional top view;

[0018] Figure 4 It is a schematic diagram of the structure of the utility model in a plane left view;

[0019] Figure 5 The structure of the utility model is schematically shown in a three-dimensional cutaway view. Figure 1 ;

[0020] Figure 6 The structure of the utility model is schematically shown in a three-dimensional cutaway view. Figure 2 ;

[0021] Figure 7 The structure of the utility model is schematically shown in a three-dimensional cutaway view. Figure 3 .

[0022] In the figure: 1. support frame; 2. transmission platform; 3. limiting mechanism; 301. first gas warehouse; 302. second gas warehouse; 303. first jet pipe; 304. first warehouse frame; 305. first support rod; 306. first air pump frame; 307. first air pump body; 308. first air injection pipe; 309. second jet pipe; 310. second warehouse frame; 311. second support rod; 312. second air pump frame; 313. second air pump body; 314. second air injection pipe; 4. cotton suction mechanism; 401. exhaust fan; 402. barrier net; 403. docking tube; 404. containing warehouse; 405. suction pipe; 406. telescopic tube. DETAILED DESCRIPTION

[0023] See also Figures 1 to 7 In the embodiment of the utility model, a non-woven fabric combing machine includes a support frame 1, a transmission platform 2 is installed on the upper end of the support frame 1, and a limiting mechanism 3 and a cotton suction mechanism 4 are arranged on the front and rear sides of the transmission platform 2. The limiting mechanism 3 includes a first gas warehouse 301, a second gas warehouse 302, a first air jet pipe 303, a first warehouse frame 304, a first support rod 305, a first air pump frame 306, a first air pump body 307 and a first air injection pipe 308. The first gas warehouse 301 is arranged in front of the transmission platform 2, and the second gas warehouse 302 is arranged at the rear of the transmission platform 2. The first air jet pipe 303 is fixedly installed on the inner wall of the first gas warehouse 301, and multiple groups of first air jet pipes 303 are distributed on the first gas warehouse 301 from left to right. The first warehouse frame 304 is fixedly installed at the rear end of the first gas warehouse 301, and the first support rod 305 is arranged below the first warehouse frame 304. Pump frame 306, a first air pump body 307 is fixedly installed on the first air pump frame 306, a first air injection pipe 308 is installed between the first air pump body 307 and the first warehouse frame 304, the limiting mechanism 3 also includes a second injection pipe 309, a second warehouse frame 310, a second support rod 311, a second air pump frame 312, a second air pump body 313 and a second air injection pipe 314, a second injection pipe 309 is fixedly installed on the inner wall of the second gas warehouse 302, and multiple groups of second injection pipes 309 are distributed on the second gas warehouse 302 from left to right, a second warehouse frame 310 is fixedly installed at the rear end of the second injection pipe 309, a second support rod 311 is arranged below the second warehouse frame 310, a second air pump frame 312 is fixedly installed on the second support rod 311, a second air pump body 313 is fixedly installed on the second air pump frame 312, and a second air injection pipe 314 is installed between the second air pump body 313 and the second warehouse frame 310;

[0024] The first air bin 301 can store the compressed air provided by the first air pump body 307 to ensure the continuity and stability of the blowing. The second air bin 302 works together with the first air bin 301 to ensure that uniform airflow is applied to the fiber cotton body from two directions, so as to better limit the movement of the cotton body. The first air jet 303 blows the compressed air evenly to the fiber cotton body to prevent the cotton body from falling off, thereby ensuring the directionality and uniformity of the airflow, effectively reducing the impact on the fiber cotton body to a minimum, and ensuring the stability of the cotton body on the transmission platform 2. The first bin frame 304, the first support rod 305, and the first air pump frame 306 provide solid support for the limiting mechanism 3, ensuring the stability and durability of the mechanism, and providing a guarantee for long-term stable operation. The first air pump body 307 provides the required compressed air to maintain the normal operation of the limiting mechanism 3.

[0025] The cotton suction mechanism 4 includes an exhaust fan 401, a barrier net 402, a docking pipe 403, a storage bin 404, an air suction pipe 405 and a telescopic pipe 406. The exhaust fan 401 is fixedly installed on the right end of the first air pump frame 306, the barrier net 402 is installed on the upper end of the exhaust fan 401, the docking pipe 403 is arranged on the outer side of the barrier net 402, the docking pipe 403 is spirally connected to the exhaust fan 401, the storage bin 404 is fixedly installed on the upper end of the docking pipe 403, the right end of the storage bin 404 is fixedly installed with an air suction pipe 405, and the end of the air suction pipe 405 away from the storage bin 404 is fixedly installed with a telescopic pipe 406;

[0026] The exhaust fan 401 generates negative pressure to suck the scattered fiber cotton bodies into the receiving bin 404. The exhaust fan 401 ensures strong suction and can quickly and effectively collect the fiber cotton bodies scattered on the transfer table 2, thereby reducing the waste of raw materials and improving the cleanliness of the production environment. The barrier net 402 prevents larger foreign matter from entering the cotton suction system and protects the exhaust fan 401 and the pipeline. The setting of the barrier net 402 effectively filters foreign matter and protects the exhaust fan 401 and the suction pipe 405 and other components, avoiding equipment failures caused by foreign matter and ensuring the stable operation of the cotton suction mechanism 4. The docking tube 403 and the receiving bin 404 make the collected fiber cotton bodies easy to store and carry, realize the centralized collection of fiber cotton bodies and convenient storage management, simplify the operation process, and improve production efficiency. The suction pipe 405 and the telescopic tube 406 enable operators to flexibly collect scattered cotton bodies at different positions.

[0027] The working principle of the utility model is as follows: the non-woven fabric combing machine is additionally provided with a limiting mechanism 3 and a cotton suction mechanism 4. Before using the non-woven fabric combing machine, the first air pump body 307, the second air pump body 313 and the exhaust fan 401 need to be connected to electricity and a control terminal in advance. When using the non-woven fabric combing machine, when the transmission platform 2 is enabled to transport and process the cotton, the limiting mechanism 3 is first enabled, and the first air pump body 307 and the second air pump body 313 are synchronously enabled. The first air pump body 307 injects air into the first air bin 301, and then blows air backward through a plurality of first air jet pipes 303, and the second air pump body 313 injects air into the second air bin 302, and then blows air forward through a plurality of first air jet pipes 303, thereby forming a two-way blowing effect, which can effectively limit the cotton on the transmission platform 2, ensure that the transmission platform 2 effectively transports the cotton and prevents the cotton from falling; the cotton suction mechanism 4 is enabled, the exhaust fan 401 is started, and the first air pump body 307 and the second air pump body 313 are simultaneously enabled. The connecting pipe 403, the containing bin 404, the suction pipe 405 and the telescopic pipe 406 are evacuated, and the telescopic pipe 406 is aimed at the scattered cotton body, so that the cotton body can be effectively pumped into the containing bin 404, so as to achieve the effect of recycling the cotton body. When a lot of cotton body is accumulated in the containing bin 404, the connecting pipe 403 and the containing bin 404 are rotated to take out the cotton body in the containing bin 404. In summary, the limiting mechanism 3 and the cotton suction mechanism 4 complement each other. The limiting mechanism 3 adopts a double-end blowing method, which can effectively control the cotton body on the upper surface of the transmission platform 2 to ensure that the cotton body will not fall off the transmission platform 2, effectively improving the stability and reliability of the cotton body conveying of the non-woven fabric combing machine, and reducing the situation of cotton body scattering or falling. In addition, the cotton suction mechanism 4 can effectively absorb the fallen cotton body by negative pressure suction, and draw the cotton body into the containing bin 404, so as to achieve the effect of recycling the cotton body.

[0028] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A nonwoven fabric carding machine, comprising a support frame (1), a transmission platform (2) being mounted on the upper end of the support frame (1), characterized in that: The front and rear sides of the transmission platform (2) are both provided with a limiting mechanism (3) and a cotton suction mechanism (4); the limiting mechanism (3) comprises a first gas bin (301), a second gas bin (302), a first air jet pipe (303), a first bin frame (304), a first support rod (305), a first air pump frame (306), a first air pump body (307) and a first air injection pipe (308); the front of the transmission platform (2) is provided with a first gas bin (301); the rear of the transmission platform (2) is provided with a second gas bin (302); a first gas bin (303) is fixedly mounted on the inner wall of the first gas bin (301); A first air injection pipe (303) is provided, and a plurality of groups of the first air injection pipes (303) are distributed from left to right on the first air warehouse (301); a first warehouse frame (304) is fixedly installed at the rear end of the first air warehouse (301); a first support rod (305) is provided below the first warehouse frame (304); a first air pump frame (306) is fixedly installed on the first support rod (305); a first air pump body (307) is fixedly installed on the first air pump frame (306); and a first air injection pipe (308) is installed between the first air pump body (307) and the first warehouse frame (304).

2. A nonwoven fabric carding machine according to claim 1, characterized in that: The limiting mechanism (3) further comprises a second air injection pipe (309), a second storage frame (310), a second support rod (311), a second air pump frame (312), a second air pump body (313) and a second air injection pipe (314); the second air injection pipe (309) is fixedly mounted on the inner wall of the second air storage (302); and a plurality of groups of the second air injection pipes (309) are distributed on the second air storage (302) from left to right.

3. A nonwoven fabric carding machine according to claim 2, characterized in that: A second storage frame (310) is fixedly mounted on the rear end of the second air injection pipe (309), and a second support rod (311) is arranged below the second storage frame (310).

4. A nonwoven fabric carding machine according to claim 3, characterized in that: A second air pump frame (312) is fixedly mounted on the second support rod (311), a second air pump body (313) is fixedly mounted on the second air pump frame (312), and a second air injection pipe (314) is mounted between the second air pump body (313) and the second storage frame (310).

5. A nonwoven fabric carding machine according to claim 1, characterized in that: The cotton suction mechanism (4) comprises an exhaust fan (401), a barrier net (402), a butt joint tube (403), a containing bin (404), an air suction tube (405) and a telescopic tube (406), and the exhaust fan (401) is fixedly mounted on the right end of the first air pump frame (306).

6. A nonwoven fabric carding machine according to claim 5, characterized in that: A barrier net (402) is installed at the upper end of the exhaust fan (401), a butt joint pipe (403) is arranged on the outer side of the barrier net (402), and the butt joint pipe (403) is spirally connected to the exhaust fan (401).

7. A nonwoven fabric carding machine according to claim 6, characterized in that: A accommodating bin (404) is fixedly mounted on the upper end of the butt joint pipe (403), an air suction pipe (405) is fixedly mounted on the right end of the accommodating bin (404), and a telescopic pipe (406) is fixedly mounted on one end of the air suction pipe (405) away from the accommodating bin (404).

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