Plate type safety stop valve for energy accumulator
Through the design of the plate-type safety shut-off valve, it is directly combined on the long valve plate, which solves the problems of complex installation, many parts and many welds of the existing accumulator control valve group, and achieves the effects of convenient installation, low leakage risk and low maintenance cost.
Patent Information
- Application Number
- CN202421709571.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-18
- Publication Date
- 2025-05-09
- Estimated Expiration
- 2034-07-18
AI Technical Summary
The installation of existing accumulator control valve groups is complex, with many parts and many welds, which leads to reduced working efficiency, waste of materials and high risk of potential oil leakage, which cannot meet the high efficiency and high stability requirements of modern industry.
The plate-type safety shut-off valve is adopted, which directly connects the valve body with the long valve plate to reduce pipe joints and welds, simplify the structure, reduce the number of welds, and improve installation convenience and safety.
It reduces the use of pipe joints, steel pipes and other components, simplifies the structure, reduces the number of welds and potential oil leakage risks, improves work efficiency and stability, and reduces maintenance costs.
Smart Images

Figure CN222848435U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of a control valve group for an accumulator, in particular to a plate-type safety stop valve for an accumulator. Background Art
[0002] With the widespread application of hydraulic technology, accumulators are important energy storage and release devices in hydraulic systems, and their performance directly affects the stability and working efficiency of the entire system. However, the installation of existing accumulator control valve groups is a combination of steel pipes and pipe joints and other pipeline accessories, and the connection between the accumulator and the pressure system is achieved by welding. This accumulator control valve group uses two sets of pipe fittings during the installation process, which adds eight welds, requires a lot of piping work, has a long production cycle, and has many potential oil leakage risk points. This approach can no longer meet the stringent requirements of modern industry for high efficiency and high stability. Utility Model Content
[0003] The utility model provides a plate-type safety stop valve for an accumulator, which solves the problems of complicated installation, many parts and many welds used in the existing accumulator control valve group, which leads to reduced subsequent work efficiency and waste of materials.
[0004] In order to achieve the above purpose, the technical solution adopted by the utility model is:
[0005] A plate-type safety stop valve for an accumulator comprises a valve body, one side of the valve body is provided with a medium input port and a medium output port, and the other side of the valve body is provided with an output port; a first rotating component and a second rotating component are respectively installed on the front and side of the valve body; grooves are opened at the four edges of the side of the valve body, and the valve body is joined to the valve plate through the grooves, a straight channel is opened on the valve plate, and a flange is arranged at the opening of the straight channel; an opening channel is opened on the valve plate, a process hole is opened directly above the opening channel, and a right-angle joint is arranged at the process hole.
[0006] Furthermore, a pressure measuring point is provided at the medium input port.
[0007] Furthermore, the output port is connected to the accumulator through threaded cooperation; the medium input port is connected to the pressure system; and the medium output port is connected to the oil return tank.
[0008] Furthermore, the opening of the straight channel is equipped with a flange to connect to the pressure system, and the process hole of the opening channel is equipped with a right-angle joint to connect back to the oil tank.
[0009] Furthermore, a first stop valve is provided between the medium input port and the medium output port, a second stop valve is provided between the medium input port and the medium output port, and a safety valve is provided at the channel connected to the medium output port.
[0010] Furthermore, the medium output port and the medium input port are provided with O-rings.
[0011] Furthermore, a bracket is arranged under the valve plate.
[0012] Furthermore, the valve body is screwed onto the valve plate at the slot.
[0013] Furthermore, the holes on the same side of the valve plate and the flange are sealed with screw plugs.
[0014] The beneficial effects of the utility model are:
[0015] The utility model can be directly connected to the long valve plate, thereby reducing the use of pipe joints, steel pipes, SAE flanges, tees, accumulator support plates, shock pads and other parts. The overall structure is simplified, and the number of welds corresponding to each accumulator can be reduced by 2 to 4, greatly reducing the risk of leakage. In addition, by directly installing on the long valve plate, the disadvantages of many welds, cumbersome steps, long installation time and many potential leakage points in traditional pipeline connections are overcome.
[0016] The utility model has the remarkable advantages of convenient installation, low leakage risk and low maintenance cost, and provides an ideal solution for the high efficiency and high stability requirements of modern industry. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the embodiments of the utility model or the technical solutions of the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0018] Figure 1 It is a schematic diagram of the utility model.
[0019] Figure 2 It is the front view of the utility model.
[0020] Figure 3 It is a bottom view of the utility model.
[0021] Figure 4 for Figure 2 Schematic diagram of the middle BB;
[0022] Figure 5 It is a schematic diagram of the assembly of the utility model.
[0023] Description of Figure Numbers:
[0024] 1. Valve body; 2. Output port; 3. Pressure measuring point; 4. First rotating component; 5. Safety valve; 6. Second rotating component; 7. Medium output port; 8. Medium input port; 9. Valve plate; 10. Flange; 11. Right-angle joint; 12. Screw; 13. Screw plug. DETAILED DESCRIPTION
[0025] It should be noted that, in the absence of conflict, the embodiments and features of the embodiments of the present invention can be combined with each other. The present invention will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0026] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. The following description of at least one exemplary embodiment is actually only illustrative and is by no means a limitation on the utility model and its application or use. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.
[0027] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the utility model. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.
[0028] Unless otherwise specifically stated, the relative arrangement of the parts and steps described in these embodiments, numerical expressions and numerical values do not limit the scope of the utility model. At the same time, it should be clear that, for ease of description, the sizes of the various parts shown in the drawings are not drawn according to the actual proportional relationship. The technology, methods and equipment known to ordinary technicians in the relevant field may not be discussed in detail, but in appropriate cases, the technology, methods and equipment should be regarded as a part of the authorization specification. In all examples shown and discussed here, any specific value should be interpreted as merely exemplary, rather than as a limitation. Therefore, other examples of exemplary embodiments may have different values. It should be noted that similar numbers and letters represent similar items in the following drawings, so once an item is defined in one drawing, it does not need to be further discussed in subsequent drawings.
[0029] In the description of the present utility model, it needs to be understood that the directions or positional relationships indicated by directional words such as "front, back, up, down, left, right", "lateral, vertical, perpendicular, horizontal" and "top, bottom" are usually based on the directions or positional relationships shown in the drawings. They are only for the convenience of describing the present utility model and simplifying the description. Unless otherwise stated, these directional words do not indicate or imply that the device or element referred to must have a specific direction or be constructed and operated in a specific direction. Therefore, they cannot be understood as limiting the scope of protection of the present utility model: the directional words "inside and outside" refer to the inside and outside relative to the contours of each component itself.
[0030] For ease of description, spatially relative terms such as "above", "above", "on the upper surface of", "above", etc. may be used here to describe the spatial positional relationship between a device or feature and other devices or features as shown in the figure. It should be understood that spatially relative terms are intended to include different orientations of the device in use or operation in addition to the orientation described in the figure. For example, if the device in the accompanying drawings is inverted, the device described as "above other devices or structures" or "above other devices or structures" will be positioned as "below other devices or structures" or "below their position devices or structures". Thus, the exemplary term "above" can include both "above" and "below". The device can also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatially relative descriptions used here are interpreted accordingly.
[0031] In addition, it should be noted that the use of terms such as "first" and "second" to limit components is only for the convenience of distinguishing the corresponding components. If not otherwise stated, the above terms have no special meaning and therefore cannot be understood as limiting the scope of protection of the utility model.
[0032] The utility model provides a technical solution: a plate-type safety stop valve for an accumulator, such as Figure 1-5 As shown, it includes a valve body 1, one side of the valve body 1 is provided with a medium input port (for connecting to the pressure system) 8 and a medium output port (for connecting to the oil tank) 7, and the other side of the valve body is provided with an output port (for connecting to the accumulator) 2. In order to monitor the pressure in real time, a pressure measuring point 3 is provided at the medium input port 8. A first stop valve is provided between the medium input port 8 and the output port 2, and a second stop valve is provided between the medium input port 8 and the medium output port 7. The first stop valve is used to control the flow state of the fluid channel, and the second stop valve is used to control whether the pressure oil is released through the output port 2, and a safety valve 5 is provided at the channel connected to the second stop valve.
[0033] The first rotating component and the second rotating component of the stop valve are respectively installed on the front and side of the valve body 1. After the rotating component of the stop valve is rotated by a certain angle, the through hole realizes the flow of the fluid channel.
[0034] The valve body 1 is in the form of a rectangular parallelepiped, and grooves are provided at the four edges of the side surfaces of the valve body to facilitate the use of screws as fasteners.
[0035] The above-mentioned plate-type safety stop valve for accumulator has an O-ring at the oil port of the valve body, and the oil port surface is directly screwed onto the valve plate replacing the pipeline. The long valve plate is provided with an oil circuit inside to replace the traditional pipeline arrangement.
[0036] like Figures 1 to 5 As shown, the plate-type safety stop valve includes a rectangular valve body 1, which is a plate-like structure. An output port (for connecting to an accumulator) 2 is arranged on the top of the valve body 1, and a medium output port (for connecting to a return oil tank) 7 and a medium input port (for connecting to a pressure system) 8 are arranged on the bottom of the valve body. A Pb pressure measuring point 3 is arranged at the medium input port, a first stop valve is arranged between the medium input port 8 and the output port 2, a second stop valve is arranged between the medium input port 8 and the medium output port 7, and a safety valve 5 is arranged at the channel connected to the medium output port 7.
[0037] The output port 2 is threadedly matched with the accumulator, the bottom surface of the valve body 1 is attached to the valve plate 9, the four edges of the side of the valve body 1 are grooved, and the valve body 1 is fixed to the valve plate 9 by screws 12 at the grooves. The medium output port 7 and one medium input port 8 are equipped with O-rings to prevent leakage. A bracket is provided under the valve plate 9 to ensure the stability of the structure.
[0038] A straight hole is opened along the valve plate 9 at the SAE flange 10, and the SAE flange 10 is used to connect the pressure system at the opening; a hole is opened along the valve plate 9 at the screw plug 13, and a process hole is opened just above the hole of the valve plate 9, and a right-angle joint 11 is used to connect back to the oil tank at the process hole, and the hole openings on the same side of the valve plate 9 and the SAE flange 10 are sealed with screw plugs 13.
[0039] The working process is:
[0040] The pressure oil of the pressure system flows into the straight channel in the valve plate 9 from the SAE flange 10. The connection between the valve plate 9 and the medium input port 8 is opened, and the channel A and the medium input port 8 are circulated. The pressure oil flows into the valve body 1. After the rotating component 4 is rotated at a certain angle, the pressure oil passes through the first stop valve to realize the circulation of the fluid channel. The pressure oil reaches the accumulator through the output port 2 to achieve the effect of energy storage. At the same time, the pressure oil also passes through the Pb pressure measuring point 3. The medium output port 7 of the fluid channel is provided with a safety valve 5 and a second stop valve. After the rotating component 6 is rotated at a certain angle, the circulation of the fluid channel is realized. The pressure oil overflowing from the safety valve 5 and the pressure oil passing through the second stop valve pass through the medium output port 7. The connection between the valve plate 9 and the medium output port 7 is opened, and the open channel and the medium output port 7 are circulated. The pressure oil returns to the open channel in the valve plate 9, and then returns to the oil tank through the pipeline between the adjustable right-angle joint 11 and the oil tank.
[0041] The above is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent substitutions or changes within the technical scope disclosed by the present invention according to the technical solution and inventive concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A plate-type safety stop valve for an accumulator, characterized in that: The invention comprises a valve body (1), wherein one side of the valve body (1) is provided with a medium input port (8) and a medium output port (7), and the other side of the valve body (1) is provided with an output port (2); the front and side surfaces of the valve body (1) are respectively provided with a first rotating component (4) and a second rotating component (6); grooves are provided at the four edges of the side surface of the valve body (1), and the valve body (1) is joined to a valve plate (9) through the grooves; a straight channel is provided on the valve plate (9), and a flange (10) is provided at the opening of the straight channel; an opening channel is provided on the valve plate (9), a process hole is provided directly above the opening channel, and a right-angle joint (11) is provided at the process hole.
2. The plate-type safety stop valve for accumulator according to claim 1, characterized in that: A pressure measuring point (3) is arranged at the medium input port (8).
3. The plate-type safety stop valve for accumulator according to claim 1, characterized in that: The output port (2) is connected to the accumulator through threaded matching; the medium input port (8) is connected to the pressure system; and the medium output port (7) is connected to the oil return tank.
4. The plate-type safety stop valve for accumulator according to claim 1, characterized in that: The opening of the straight channel is equipped with a flange (10) to connect to the pressure system, and the process hole of the opening channel is equipped with a right-angle joint (11) to connect back to the oil tank.
5. The plate-type safety stop valve for accumulator according to claim 3, characterized in that: A first stop valve is provided between the medium input port (8) and the output port (2), a second stop valve is provided between the medium input port (8) and the medium output port (7), and a safety valve (5) is provided at the channel connected to the medium output port (7).
6. The plate-type safety stop valve for accumulator according to claim 3, characterized in that: The medium output port (7) and the medium input port (8) are provided with O-rings.
7. The plate-type safety stop valve for accumulator according to claim 1, characterized in that: A bracket is arranged below the valve plate (9).
8. The plate-type safety stop valve for accumulator according to claim 1, characterized in that: The valve body (1) is fastened to the valve plate (9) at the slotted portion by screws (12).
9. The plate-type safety stop valve for accumulator according to claim 1, characterized in that: The holes on the same side of the valve plate (9) and the flange (10) are sealed with screw plugs (13).