Movable modular pharmaceutical machinery heat exchange device
By dividing the pharmaceutical mechanical heat exchange device into two modular structures: body and heat exchange assembly, and using articulated sealing cover plate and moving wheel, the existing device is large in size, heavy in weight and modular design reliability, achieving flexible movement and convenient maintenance of the equipment, improving heat exchange efficiency and overall performance.
Patent Information
- Application Number
- CN202421561645.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-03
- Publication Date
- 2025-05-09
- Estimated Expiration
- 2034-07-03
AI Technical Summary
The existing pharmaceutical mechanical heat exchange devices are huge in size and heavy in weight, which are difficult to move and install. The modular design has problems with sealing and reliability of the connection parts, resulting in increased maintenance and failure risks.
A mobile modular pharmaceutical mechanical heat exchange device is designed. By dividing the equipment into two modular structures: the body and the heat exchange assembly. The body includes an outer shell, a square tube and a collection box. The heat exchange assembly includes an outer cylinder, a heat exchange pipe, a storage tube and a refrigerant outlet pipe. The hinged sealing cover plate and a moving wheel are used to achieve flexible movement and convenient maintenance of the equipment.
It realizes flexible movement and convenient maintenance of the equipment, reduces the difficulty of using the equipment, improves the heat exchange efficiency and the overall performance of the equipment, and reduces the difficulty of subsequent cleaning and improves the convenience of equipment maintenance.
Smart Images

Figure CN222849879U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of heat exchange equipment, and in particular relates to a mobile modular pharmaceutical machinery heat exchange device. Background Art
[0002] Pharmaceutical machinery heat exchange devices are often large in size, heavy in weight, and difficult to move and install. These shortcomings are mainly due to the following aspects: First, in order to improve the heat exchange efficiency, the pipes and heat transfer surface areas inside the heat exchange device are designed to be more complex, which makes the structure more bulky. Secondly, in order to ensure the safety and stability of the device under high temperature and high pressure conditions, high-strength materials and thickened walls must be used, which further increases the weight of the device. In addition, the pharmaceutical industry has high requirements for the hygiene of equipment, which usually requires frequent cleaning and maintenance. The design needs to consider structures that are easy to disassemble and clean, which will also affect the portability of the device. Conventional countermeasures mainly include: optimizing the design of the heat exchanger, using more efficient heat exchange tubes and heat transfer surfaces, such as using bellows, spiral tubes, etc., to improve the heat exchange efficiency and reduce the size of the equipment. Secondly, try to use new lightweight materials, such as high-performance composite materials, to replace traditional metal materials to reduce the weight of the equipment. In addition, through modular design, large heat exchange devices are split into multiple small units for easy transportation and installation.
[0003] However, these methods also have some drawbacks. Although optimizing the design and using high-efficiency heat transfer elements can improve efficiency and reduce volume, they often increase the complexity and cost of design and manufacturing. The use of new lightweight materials may have problems of high cost and immature technology, and the reliability under high temperature and high pressure conditions needs further verification. Although modular design can improve flexibility, the sealing and reliability issues of the connection parts may lead to additional maintenance and failure risks. Therefore, we hope to design a heat exchange device with a new structure to solve this problem. Utility Model Content
[0004] In view of the deficiencies in the prior art, the purpose of the utility model is to provide a mobile modular pharmaceutical machinery heat exchange device to solve the problems raised in the above background technology.
[0005] The utility model is realized by the following technical scheme: a mobile modular pharmaceutical machinery heat exchange device, comprising: a body, a heat exchange component, the heat exchange component is sealed and installed inside the body, and the body comprises a shell, a square tube and a collection box;
[0006] A collection box is provided at the rear end of the shell, and a square tube is welded to the front and rear sides of the lower end of the shell respectively;
[0007] The front end of the shell is hinged with a sealing cover plate 1, the rear end of the collection box is hinged with a sealing cover plate 2, the upper end of the collection box is provided with a refrigerant inlet pipe, the front end of the shell is fixed with a sealing plate 1, and the rear end of the shell is fixed with a sealing plate 2;
[0008] The heat exchange assembly includes an outer cylinder, heat exchange tubes, storage tubes and a refrigerant outlet pipe. A plurality of heat exchange tubes distributed in a semicircular structure are fixed to the upper side of the inner part of the outer cylinder through sealing plates 1 and 2, a storage tube is fixed to the lower side of the outer cylinder through sealing plates 1 and 2, and a refrigerant outlet pipe is arranged on the lower side of the rear end of the outer cylinder.
[0009] As a preferred embodiment, a moving wheel for steering is respectively installed on the left and right sides of the lower end of the square tube on the front side of the body, and a directional moving wheel is respectively installed on the left and right sides of the lower end of the square tube on the rear side of the body. By adding moving wheels for steering and directional movement on the lower side of the body, the entire device can be moved according to usage requirements when needed, so that the entire device has flexible mobility.
[0010] As a preferred embodiment, a heat medium outlet pipe is fixed to the front side of the upper end of the shell, a heat medium inlet pipe is fixed to the rear side of the upper end of the shell, and the rear end of the shell is not connected to the interior of the collection box.
[0011] As a preferred embodiment, a gap is provided between a front side of the sealing plate and an inner wall of the sealing cover plate, and an observation window is provided on the front side of the sealing cover plate to facilitate users to observe the hygienic condition of the heat exchange component.
[0012] As a preferred embodiment, the upper sides of the sealing plate 1 and the sealing plate 2 are penetrated from front to back to form a plurality of circular through holes 1 distributed in a semicircular structure, and the lower sides of the sealing plate 1 and the sealing plate 2 are penetrated from front to back to form a circular through hole 2, and the diameter of the circular through hole 2 is larger than that of the circular through hole 1;
[0013] The number, size and distribution position of the circular through hole 1 all match the number, size and distribution position of the cross sections of the plurality of heat exchange tubes, and the size and distribution position of the circular through hole 2 all match the size and distribution position of the storage tubes.
[0014] As a preferred embodiment, the front ends of the heat exchange tubes and the storage tubes are flush with the front surface of sealing plate one, the heat exchange tubes are flush with the rear surface of sealing plate two, the rear ends of multiple heat exchange tubes are connected to the interior of the collecting box, and sealing plate three is provided at the rear end of the storage tubes.
[0015] As a preferred embodiment, a fixing rod is provided in the middle of the rear side of the sealing plate three, the rear end of the storage tube is fixedly connected to the sealing plate two through the sealing plate three and the fixing rod, a discharge port is provided on the lower side of the rear end of the storage tube, the interior of the storage tube is fixedly connected to the front end of the refrigerant outlet pipe through the discharge port, and the rear end of the refrigerant outlet pipe is placed on the outer side of the rear end of the shell.
[0016] After adopting the above technical solution, the beneficial effect of the utility model is: by dividing the entire device into two modular structures, namely, the body and the heat exchange component, it is not only convenient for early assembly, but also convenient for subsequent maintenance and cleaning, thereby reducing the difficulty of using the device;
[0017] Since the sealing cover plate 1 and the sealing cover plate 2 are hinged at the front and rear ends of the shell, respectively, in daily use, the user can observe the sanitary condition of the heat exchange component through the observation window on the front side of the sealing cover plate 1. When cleaning is needed, the device is stopped and the refrigerant and the heat medium are discharged. Then, the sealing cover plate 1 and the sealing cover plate 2 can be opened to clean the heat exchange tubes and storage tubes inside the entire heat exchange component, which greatly reduces the difficulty of subsequent cleaning of the equipment and improves the convenience of equipment maintenance.
[0018] In actual use, the refrigerant enters the collecting box and enters into multiple heat exchange tubes. At the same time, the heat medium inlet pipe transports the heat medium to the inner part of the outer cylinder. The heat medium moves from back to front inside the outer cylinder to the heat medium outlet pipe for discharge (multiple semicircular plates are cross-arranged inside the outer cylinder to reduce the flow rate of the heat medium). The refrigerant inside the heat exchange tube exchanges heat with the heat medium inside the outer cylinder. After the refrigerant reaches the front end, it moves downward under the action of the sealing cover plate and enters into the storage tube (the rear end of the storage tube is sealed by the sealing plate), and is finally discharged through the refrigerant outlet pipe to achieve the purpose of heat exchange. The whole equipment has a compact structure, is easy to move, and has a good heat exchange effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0020] Figure 1 The utility model is a schematic diagram of the overall structure of a mobile modular pharmaceutical machinery heat exchange device.
[0021] Figure 2 This is a schematic diagram of a collecting box structure of a mobile modular pharmaceutical machinery heat exchange device of the utility model.
[0022] Figure 3 It is a schematic diagram of the rear end structure of a heat exchange component of a mobile modular pharmaceutical machinery heat exchange device of the utility model.
[0023] Figure 4 It is a schematic diagram of the rear end structure of a mobile modular pharmaceutical machinery heat exchange device according to the utility model.
[0024] Figure 5 It is a schematic diagram of the front end structure of a heat exchange component of a mobile modular pharmaceutical machinery heat exchange device of the utility model.
[0025] In the figure, 100-machine body, 110-square tube, 120-moving wheel, 130-sealing cover plate 1, 140-sealing plate 1, 150-housing, 151-heat medium outlet pipe, 152-heat medium inlet pipe, 160-collecting box, 170-refrigerant inlet pipe, 180-sealing plate 2;
[0026] 200-heat exchange assembly, 210-outer tube, 220-heat exchange tube, 230-sealing plate three, 240-fixing rod, 250-refrigerant outlet pipe, 260-storage tube. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0028] See also Figures 1 to 5 The utility model provides a technical solution: a mobile modular pharmaceutical machinery heat exchange device, comprising: a body 100, a heat exchange component 200, the heat exchange component 200 is sealed and installed inside the body 100, and the body 100 includes a shell 150, a square tube 110 and a collection box 160;
[0029] A collection box 160 is provided at the rear end of the housing 150, and a square tube 110 is welded to the front and rear sides of the lower end of the housing 150;
[0030] The front end of the housing 150 is hinged with a sealing cover plate 130, the rear end of the collection box 160 is hinged with a sealing cover plate 2, the upper end of the collection box 160 is provided with a refrigerant inlet pipe 170, the front end of the housing 150 is fixed with a sealing plate 140, and the rear end of the housing 150 is fixed with a sealing plate 2 180;
[0031] The heat exchange assembly 200 includes an outer tube 210, a heat exchange tube 220, a storage tube 260 and a refrigerant outlet pipe 250. A plurality of heat exchange tubes 220 distributed in a semicircular structure are fixed to the upper side of the inner part of the outer tube 210 through sealing plates 1 140 and 2 180. A storage tube 260 is fixed to the lower side of the outer tube 210 through sealing plates 1 140 and 2 180. A refrigerant outlet pipe 250 is arranged on the lower side of the rear end of the outer tube 210.
[0032] As the first embodiment of the utility model, by dividing the entire device into two modular structures, namely, the body 100 and the heat exchange assembly 200, it is not only convenient for early assembly, but also convenient for subsequent maintenance and cleaning, thereby reducing the difficulty of using the device;
[0033] In actual use, the refrigerant enters the collecting box 160 and enters into the multiple heat exchange tubes 220. At the same time, the heat medium inlet pipe 152 transports the heat medium to the outer tube 210. The heat medium moves from the back to the front inside the outer tube 210 to the heat medium outlet pipe 151 for discharge (a plurality of semicircular plates are cross-arranged inside the outer tube 210 to reduce the flow rate of the heat medium). The refrigerant inside the heat exchange tube 220 exchanges heat with the heat medium inside the outer tube 210. After the refrigerant reaches the front end, it moves downward under the action of the sealing cover plate and enters into the storage tube 260 (the rear end of the storage tube 260 is sealed by the sealing plate 230), and is finally discharged through the refrigerant outlet pipe 250 to achieve the purpose of heat exchange. The whole equipment has a compact structure, is easy to move, and has a good heat exchange effect.
[0034] See also Figures 1 to 5 A moving wheel 120 for steering is installed on the left and right sides of the lower end of the square tube 110 on the front side of the body 100, and a directional moving wheel 120 is installed on the left and right sides of the lower end of the square tube 110 on the rear side of the body 100. By adding moving wheels 120 for steering and directional movement on the lower side of the body 100, the entire device can be moved according to usage requirements when needed, so that the entire device has flexible mobility.
[0035] A heat medium outlet pipe 151 is fixed to the front side of the upper end of the shell 150 , a heat medium inlet pipe 152 is fixed to the rear side of the upper end of the shell 150 , and the rear end of the shell 150 is not connected to the interior of the collection box 160 .
[0036] A gap is set between the front side of the sealing plate 140 and the inner wall of the sealing cover plate 130, and an observation window is set on the front side of the sealing cover plate 130 to facilitate the user to observe the sanitary condition of the heat exchange component 200.
[0037] The upper sides of the sealing plate 1 140 and the sealing plate 2 180 are penetrated from front to back to form a plurality of circular through holes 1 distributed in a semicircular structure, and the lower sides of the sealing plate 1 140 and the sealing plate 2 180 are penetrated from front to back to form a circular through hole 2, and the diameter of the circular through hole 2 is larger than that of the circular through hole 1;
[0038] The number, size and distribution position of the round through hole 1 all match the number, size and distribution position of the cross sections of the plurality of heat exchange tubes 220 , and the size and distribution position of the round through hole 2 all match the size and distribution position of the storage tube 260 .
[0039] The front ends of the heat exchange tube 220 and the storage tube 260 are flush with the front surface of the sealing plate 140, and the heat exchange tube 220 is flush with the rear surface of the sealing plate 2 180. The rear ends of the multiple heat exchange tubes 220 are connected to the interior of the collecting box 160, and the rear end of the storage tube 260 is provided with a sealing plate 3 230.
[0040] A fixing rod 240 is provided in the middle of the rear side of the sealing plate three 230, and the rear end of the storage tube 260 is fixedly connected to the sealing plate two 180 through the sealing plate three 230 and the fixing rod 240. A discharge port is provided on the lower side of the rear end of the storage tube 260, and the interior of the storage tube 260 is fixedly connected to the front end of the refrigerant outlet pipe 250 through the discharge port. The rear end of the refrigerant outlet pipe 250 is placed on the outer side of the rear end of the outer shell 150.
[0041] As the second embodiment of the utility model, based on the above-mentioned first embodiment, a sealing cover plate 130 and a sealing cover plate 2 are respectively hinged at the front end and the rear end of the shell 150. In daily use, the user can observe the sanitary condition of the heat exchange component 200 through the observation window on the front side of the sealing cover plate 130. When cleaning is required, the equipment is stopped and the refrigerant and the heat medium are discharged. Then, the sealing cover plate 130 and the sealing cover plate 2 can be opened to clean the heat exchange tube 220 and the storage tube 260 inside the entire heat exchange component 200, which greatly reduces the difficulty of subsequent cleaning of the equipment and improves the convenience of equipment maintenance.
[0042] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A mobile modular pharmaceutical machinery heat exchange device, comprising: A machine body (100) and a heat exchange component (200), characterized in that the heat exchange component (200) is sealed and installed inside the machine body (100), and the machine body (100) comprises a shell (150), a square tube (110) and a collection box (160); A collection box (160) is provided at the rear end of the shell (150), and a square tube (110) is welded to the front and rear sides of the lower end of the shell (150); The front end of the shell (150) is hinged with a sealing cover plate 1 (130), the rear end of the collection box (160) is hinged with a sealing cover plate 2, the upper end of the collection box (160) is provided with a refrigerant inlet pipe (170), the front end of the shell (150) is fixed with a sealing plate 1 (140), and the rear end of the shell (150) is fixed with a sealing plate 2 (180); The heat exchange component (200) includes an outer tube (210), a heat exchange tube (220), a storage tube (260) and a refrigerant outlet tube (250); a plurality of heat exchange tubes (220) distributed in a semicircular structure are fixed to the upper side of the inner part of the outer tube (210) through sealing plate 1 (140) and sealing plate 2 (180); a storage tube (260) is fixed to the lower side of the outer tube (210) through sealing plate 1 (140) and sealing plate 2 (180); and a refrigerant outlet tube (250) is arranged on the lower side of the rear end of the outer tube (210).
2. A mobile modular pharmaceutical machinery heat exchange device as claimed in claim 1, characterized in that: A moving wheel (120) for steering is respectively installed on the left and right sides of the lower end of the square tube (110) on the front side of the machine body (100), and a directional moving wheel (120) is respectively installed on the left and right sides of the lower end of the square tube (110) on the rear side of the machine body (100).
3. A mobile modular pharmaceutical machinery heat exchange device as claimed in claim 1, characterized in that: A heat medium outlet pipe (151) is fixed to the front side of the upper end of the shell (150), a heat medium inlet pipe (152) is fixed to the rear side of the upper end of the shell (150), and the rear end of the shell (150) is not connected to the interior of the collection box (160).
4. The mobile modular pharmaceutical machinery heat exchange device according to claim 1, characterized in that: A gap is arranged between the front side of the sealing plate 1 (140) and the inner wall of the sealing cover plate 1 (130), and an observation window is arranged on the front side of the sealing cover plate 1 (130).
5. The mobile modular pharmaceutical machinery heat exchange device according to claim 1, characterized in that: The upper sides of the sealing plate 1 (140) and the sealing plate 2 (180) are penetrated from front to back to form a plurality of circular through holes 1 distributed in a semicircular structure, and the lower sides of the sealing plate 1 (140) and the sealing plate 2 (180) are penetrated from front to back to form a circular through hole 2, and the diameter of the circular through hole 2 is larger than that of the circular through hole 1; The number, size and distribution position of the circular through hole one all match the number, size and distribution position of the cross sections of the plurality of heat exchange tubes (220), and the size and distribution position of the circular through hole two all match the size and distribution position of the storage tube (260).
6. A mobile modular pharmaceutical machinery heat exchange device as claimed in claim 5, characterized in that: The front ends of the heat exchange tube (220) and the storage tube (260) are flush with the front surface of the sealing plate 1 (140), and the heat exchange tube (220) is flush with the rear surface of the sealing plate 2 (180). The rear ends of the plurality of heat exchange tubes (220) are connected to the interior of the collecting box (160), and the rear end of the storage tube (260) is provided with a sealing plate 3 (230).
7. A mobile modular pharmaceutical machinery heat exchange device as claimed in claim 6, characterized in that: A fixing rod (240) is disposed in the middle of the rear side of the third sealing plate (230), and the rear end of the storage tube (260) is fixedly connected to the second sealing plate (180) through the third sealing plate (230) and the fixing rod (240); The storage tube (260) is provided with a discharge port at the lower side of the rear end, and the interior of the storage tube (260) is fixedly connected to the front end of the refrigerant outlet tube (250) through the discharge port. The rear end of the refrigerant outlet tube (250) is placed outside the rear end of the shell (150).