Charging gun insertion and extraction force testing device

By designing a charging gun plug-in and unplugging force testing device with a simple structure and low cost, the problems of complex devices, large space and high cost in the existing technology are solved, and a more accurate charging gun performance evaluation is achieved.

CN222850281UActive Publication Date: 2025-05-09GUANGDONG RIJIN INTELLIGENT EQUIP TECH CO LTD
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Patent Information

Application Number
CN202421834587.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-31
Publication Date
2025-05-09
Estimated Expiration
2034-07-31

AI Technical Summary

Technical Problem

The existing new energy vehicle charging gun plug-in and unplugging force test machines have complex structures, large space and high manufacturing costs, making it difficult to meet the needs of simplicity and low cost.

Method used

A charging gun plug-out force testing device is designed, including a fixed table, a driving mechanism, a discharge seat and a plug-out force detection mechanism. The structure is simple and can independently test the plug-out force of the charging gun and compare the two situations.

Benefits of technology

The overall device has a simple structure, small space and low manufacturing cost. At the same time, it has diversified detection performance, and can more accurately evaluate the performance and service life of the charging gun.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of charging gun testing devices, and discloses a charging gun insertion and extraction force testing device, which comprises a fixed table, a driving mechanism, a discharging seat and an insertion and extraction force detection mechanism, the insertion and extraction force detection mechanism is arranged on the fixed table and at least comprises a fixed gun base and an insertion and extraction force sensor used for detecting the insertion and extraction force of the charging gun; the material placing seat is provided with an accommodating position for placing a charging gun; the driving mechanism is installed on the fixing table and drives the discharging base to move relative to the fixing gun base. The utility model has the advantages that: 1, the whole device is simple in structure, small in occupied space and low in manufacturing cost; 2, the detection performance is diversified, the insertion and extraction force of the charging gun when the charging button is pressed or not pressed can be independently tested, the insertion and extraction force of the charging gun and the insertion and extraction force of the charging gun can be compared, more accurate charging gun insertion and extraction force data can be obtained, and the performance of the charging gun can be evaluated more accurately.
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Description

Technical Field

[0001] The utility model relates to the technical field of charging gun detection devices, in particular to a charging gun plugging and pulling force testing device. Background Art

[0002] The plug-in and pull-out force tester for new energy vehicle charging guns is a device used to test the plug-in and pull-out force of new energy vehicle charging guns. It can simulate the plug-in and pull-out operations of charging guns under actual use conditions, measure the parameters and data of charging guns during insertion and removal, and evaluate the structural strength and service life of charging guns.

[0003] Chinese patent CN202310597155.7 discloses a new energy vehicle charging gun plug-in force tester, including a first detection device, a support base, a simulation adjustment device, an alarm, a display screen, a second detection device and a controller, wherein the first detection device and the second detection device are arranged on the support base, the simulation adjustment device is fixedly arranged in the middle of both sides of the support base, and the alarm, the controller and the display screen are fixedly installed on the upper side of the support base. Although the prior art can also test the plug-in force of the new energy charging gun, the overall equipment has a complex structure, occupies a large space area, and has a high manufacturing cost. In view of this, the inventor has made a new invention. Utility Model Content

[0004] The utility model aims to provide a charging gun plugging and extraction force testing device to address the deficiencies in the prior art, which has the characteristics of simple structure and low cost.

[0005] To achieve the above-mentioned purpose, the utility model is a charging gun plugging and extraction force testing device, comprising a fixed platform, a driving mechanism, a discharge seat and a plugging and extraction force detection mechanism; the plugging and extraction force detection mechanism is arranged on the fixed platform, and the plugging and extraction force detection mechanism at least comprises a fixed gun seat and a plugging and extraction force sensor for detecting the plugging and extraction force of the charging gun; the discharge seat is provided with a receiving position for placing the charging gun; the driving mechanism is installed on the fixed platform, and the driving mechanism drives the discharge seat to move relative to the fixed gun seat.

[0006] Preferably, the insertion and extraction force detection mechanism further includes a mounting frame, the mounting frame is fixedly connected to the fixing platform, and the fixed gun seat and the insertion and extraction force sensor are both mounted on the mounting frame.

[0007] Preferably, the insertion and extraction force detection mechanism also includes an adjusting cylinder, which is arranged on the mounting frame, and the adjusting cylinder can drive the fixed gun seat to move relative to the discharge seat.

[0008] Preferably, the insertion and extraction force detection mechanism also includes a movable frame, the movable frame is telescopically connected to the mounting frame, the fixed gun seat is arranged at the front end of the movable frame, and the regulating cylinder drives the movable frame to move.

[0009] Preferably, the driving mechanism comprises a linear module and a driving motor, the unloading seat is slidably connected to the linear module, and the driving motor drives the unloading seat to reciprocate along the linear module.

[0010] Preferably, the discharge seat is provided with a quick fixing clamp for quickly fixing the charging gun.

[0011] Preferably, the discharge seat is also provided with a button mechanism for pressing a charging gun button.

[0012] Preferably, the button mechanism comprises a rotating cylinder, a rotating block and a pressing cylinder which are connected in sequence, the rotating cylinder drives the rotating block to rotate, and the rotating block drives the pressing cylinder to move above the discharge seat.

[0013] Preferably, the button mechanism further includes a tilting platform, and the rotary cylinder is arranged on the tilting platform.

[0014] Beneficial effect: Compared with the prior art, the utility model is a charging gun plugging and unplugging force testing device, which has the following advantages: 1. The overall device structure is simple, occupies a small space, and has low manufacturing cost; 2. The detection performance is diversified, which can not only independently test the plugging and unplugging force of the charging gun when the charging button is pressed or not, but also compare the plugging and unplugging forces of the two, and obtain more accurate charging gun plugging and unplugging force data, which can more accurately evaluate the performance of the charging gun. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0016] Figure 2 It is a schematic diagram of the structure of the insertion and extraction force detection mechanism of the utility model.

[0017] Figure 3 It is a schematic diagram of the drive mechanism and the material discharge seat structure of the utility model.

[0018] Figure 4 This is a schematic structural diagram of the discharge seat of the utility model from another perspective.

[0019] Reference numerals include:

[0020] Fixed table--1, driving mechanism--2, linear module--21, driving motor--22, unloading seat--3, accommodating position--31, quick fixing clamp--32, plugging and extraction force detection mechanism--4, fixed gun seat--41, plugging and extraction force sensor--42, mounting frame--43, adjusting cylinder--44, movable frame--45, button mechanism--5, rotating cylinder--51, rotating block--52, pressing cylinder--53, tilting table--54. DETAILED DESCRIPTION

[0021] The following is combined with Figures 1 to 4 The utility model is described in detail.

[0022] The utility model is a charging gun plugging and unplugging force testing device, comprising a fixed platform 1, a driving mechanism 2, a discharge seat 3 and a plugging and unplugging force detection mechanism 4; the plugging and unplugging force detection mechanism 4 is arranged on the fixed platform 1, and the plugging and unplugging force detection mechanism 4 at least comprises a fixed gun seat 41 and a plugging and unplugging force sensor 42 for detecting the plugging and unplugging force of the charging gun; the discharge seat 3 is provided with a receiving position 31 for placing the charging gun; the driving mechanism 2 is installed on the fixed platform 1, and the driving mechanism 2 drives the discharge seat 3 to move relative to the fixed gun seat 41. The operating principle of the utility model is as follows: first, the charging gun is placed on the discharge seat 3 and fixed, and then the driving mechanism 2 drives the plugging end of the charging gun to move toward the fixed gun seat 41 of the plug-in force detection mechanism 4, so that the charging gun and the fixed gun seat 41 are moved and plugged. At this time, the plug-in force sensor 42 records the plugging force of the charging gun. When the driving mechanism 2 drives the discharge seat 3 to move in the opposite direction, the charging gun is pulled out of the fixed gun seat 41. Similarly, the plug-in force sensor 42 records the pull-out force at this time. The recorded plug-in force and pull-out force are used to assist in evaluating the performance and service life of the charging gun.

[0023] Compared with the traditional charging gun plugging and extraction force testing device, the utility model has a simple overall structure, low manufacturing cost, does not take up too much space, is more convenient to use, and better meets production needs.

[0024] As an embodiment, the insertion force detection mechanism 4 further includes a mounting frame 43 , which serves as a supporting medium. The mounting frame 43 is fixedly connected to the fixed platform 1 , and the fixed gun seat 41 and the insertion force sensor 42 are both mounted on the mounting frame 43 .

[0025] As another embodiment, the insertion and extraction force detection mechanism 4 also includes an adjusting cylinder 44, which is arranged on the mounting frame 43, and the adjusting cylinder 44 can drive the fixed gun seat 41 to move relative to the discharge seat 3, so that the front and rear positions of the fixed gun seat 41 are adjustable, and the position of the fixed gun seat 41 can be changed according to actual testing requirements, thereby making the application scope of the utility model wider.

[0026] Preferably, the insertion and extraction force detection mechanism 4 further includes a movable frame 45, the movable frame 45 is telescopically connected to the mounting frame 43, the fixed gun seat 41 is arranged at the front end of the movable frame 45, and the adjusting cylinder 44 drives the movable frame 45 to move. The movable frame 45 is provided with a plurality of guide rollers and is telescopically connected to the mounting frame 43 through the guide rollers, so that the fixed gun seat 41 can move more stably under the drive of the adjusting cylinder 44.

[0027] In the utility model, the driving mechanism 2 includes a linear module 21 and a driving motor 22, the discharge seat 3 is slidably connected to the linear module 21, and the driving motor 22 drives the discharge seat 3 to reciprocate along the linear module 21 to perform the plugging and unplugging action between the tested gun body and the fixed gun seat 41.

[0028] Preferably, the material discharging seat 3 is provided with a quick fixing clamp 32 for quickly fixing the charging gun. After placing the gun body, the quick fixing clamp 32 can be bent upward to quickly realize the positioning and fixing of the gun body to be tested.

[0029] Preferably, the discharge seat 3 is also provided with a button mechanism 5 for pressing the button of the charging gun. Under normal circumstances, when the charging gun is plugged into or unplugged from the charging seat of a new energy vehicle, it is necessary to press the charging button of the charging gun first. For this reason, the inventor sets a button mechanism 5 to replace manual pressing of the button, so that the detection device has a higher degree of automation, is more convenient to use, and the detection efficiency can also be improved. Secondly, the button mechanism 5 can be used in conjunction with the plug-in and pull-out force detection device to compare the plug-in and pull-out force data of the charging gun when the button is pressed or not, so as to more accurately evaluate the performance of the charging gun.

[0030] In this technical solution, if Figure 3 and 4 As shown, the button mechanism 5 includes a rotating cylinder 51, a rotating block 52 and a pressing cylinder 53 connected in sequence. The rotating cylinder 51 drives the rotating block 52 to rotate, and the rotating block 52 drives the pressing cylinder 53 to move above the discharge seat 3 and align with the charging button of the charging gun. When the pressing cylinder 53 is started, the charging gun button can be directly pressed. The button mechanism 5 has a simple overall structure and a high degree of automation.

[0031] Since the button of the charging gun is set on a curved surface, in order to adapt to the structure of the charging gun, the button mechanism 5 also includes a tilting platform 54, and the rotating cylinder 51 is set on the top of the tilting platform 54, so that the rotating cylinder 51 is tilted, so that the pressing cylinder 53 is also tilted, which is convenient for pressing the button and can better simulate the scene of pressing the charging gun button; it can also avoid the button mechanism 5 from colliding with the quick fixing clip 32.

[0032] The above contents are only preferred embodiments of the present invention. For ordinary technicians in this field, according to the concept of the present invention, there will be changes in the specific implementation methods and application scopes. The contents of this specification should not be understood as limiting the present invention.

Claims

1. A charging gun plugging and extraction force testing device, comprising a fixing platform (1), characterized in that: The device also comprises a driving mechanism (2), a discharge seat (3) and an insertion / extraction force detection mechanism (4); the insertion / extraction force detection mechanism (4) is arranged on the fixed platform (1), and the insertion / extraction force detection mechanism (4) at least comprises a fixed gun seat (41) and a plugging / extraction force sensor (42) for detecting the insertion / extraction force of a charging gun; the discharge seat (3) is provided with a receiving position (31) for placing a charging gun; the driving mechanism (2) is mounted on the fixed platform (1), and the driving mechanism (2) drives the discharge seat (3) to move relative to the fixed gun seat (41).

2. A charging gun plugging and extraction force testing device according to claim 1, characterized in that: The insertion and extraction force detection mechanism (4) also includes a mounting frame (43), the mounting frame (43) is fixedly connected to the fixed platform (1), and the fixed gun seat (41) and the insertion and extraction force sensor (42) are both mounted on the mounting frame (43).

3. A charging gun plugging and extraction force testing device according to claim 2, characterized in that: The insertion and extraction force detection mechanism (4) also includes an adjusting cylinder (44), which is arranged on the mounting frame (43), and the adjusting cylinder (44) can drive the fixed gun seat (41) to move relative to the discharge seat (3).

4. A charging gun plugging and extraction force testing device according to claim 3, characterized in that: The insertion and extraction force detection mechanism (4) also includes a movable frame (45), the movable frame (45) is telescopically connected to the mounting frame (43), the fixed gun seat (41) is arranged at the front end of the movable frame (45), and the regulating cylinder (44) drives the movable frame (45) to move.

5. The charging gun plugging and extraction force testing device according to claim 1, characterized in that: The driving mechanism (2) comprises a linear module (21) and a driving motor (22); the material discharging seat (3) is slidably connected to the linear module (21); and the driving motor (22) drives the material discharging seat (3) to reciprocate along the linear module (21).

6. A charging gun plugging and extraction force testing device according to claim 1, characterized in that: The material discharging seat (3) is provided with a quick fixing clamp (32) for quickly fixing the charging gun.

7. A charging gun plugging and extraction force testing device according to claim 1, characterized in that: The material discharging seat (3) is also provided with a button mechanism (5) for pressing a button of the charging gun.

8. A charging gun plugging and extraction force testing device according to claim 7, characterized in that: The button mechanism (5) comprises a rotating cylinder (51), a rotating block (52) and a pressing cylinder (53) which are connected in sequence. The rotating cylinder (51) drives the rotating block (52) to rotate, and the rotating block (52) drives the pressing cylinder (53) to move above the material discharge seat (3).

9. A charging gun plugging and extraction force testing device according to claim 8, characterized in that: The button mechanism (5) further comprises a tilting platform (54), and the rotary cylinder (51) is arranged on the tilting platform (54).

Citation Information

Patent Citations

  • New energy automobile charging gun insertion and extraction force testing machine

    CN116558808A